15b-28199-e0 xp500axp500 manual should be considered a permanent part of this scooter and should...

15B-28199-E0

XP500A

OWNER’S MANUAL

XP500

DECLARATION of CONFORMITY

WeCompany: MORIC CO., LTD.Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan

Hereby declare that the product:

Kind of equipment: IMMOBILIZER

Type-designation: 5SL-00

is in compliance with following norm(s) or documents:

R&TTE Directive(1999/5/EC)EN300 330-2 v1.1.1(2001-6), EN60950-1(2001)Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC)

Place of issue: Shizuoka, Japan

Date of issue: 1 Aug. 2002

Revolution recordNo. Contents Date

To change contact person and integrate type-designation. 9 Jun. 2005

General manager of quality assurance div.

representative name and signature

MORIC CO., LTD.1450-6 Mori-machi Shuchi-gun Shizuoka 437-0292 JAPAN Telephone +81-538-85-0757 Facsimile +81-538-85-0456

URL:http://www.moric-jp.com

1Version up the norm of EN60950 to EN60950-1 27 Feb. 20062

EAU26943

INTRODUCTION

EAU10110

Welcome to the Yamaha world of motorcycling!As the owner of the XP500/XP500A, you are benefiting from Yamaha’s vast experience and newest technology regardingthe design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XP500/XP500A. The owner’s man-ual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself andothers from trouble and injury.In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any fur-ther questions, do not hesitate to contact your Yamaha dealer.The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!

IMPORTANT MANUAL INFORMATION

EAU34111

Particularly important information is distinguished in this manual by the following notations:

NOTE:

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This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub-sequently sold.

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Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the mostcurrent product information available at the time of printing, there may be minor discrepancies between your scooter and

this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.

WARNING

EWA12410

PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER.

*Product and specifications are subject to change without notice.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to thescooter operator, a bystander, or a person inspecting or repairing the scooter.

A CAUTION indicates special precautions that must be taken to avoid damage to the scooter.

A NOTE provides key information to make procedures easier or clearer.

WARNING

CAUTION:

NOTE:

IMPORTANT MANUAL INFORMATION

EAU10200

XP500/XP500AOWNER’S MANUAL

©2006 by Yamaha Motor Co., Ltd.1st edition, September 2006

All rights reserved.Any reprinting or unauthorized use without the written permission of

Yamaha Motor Co., Ltd. is expressly prohibited.

Printed in Japan.

TABLE OF CONTENTS

SAFETY INFORMATION

...................1-1Further safe-riding points .................1-4

DESCRIPTION

...................................2-1Left view ...........................................2-1Right view .........................................2-2Controls and instruments..................2-3

INSTRUMENT AND CONTROL FUNCTIONS

........................................3-1Immobilizer system ..........................3-1Main switch/steering lock .................3-2Indicator and warning lights .............3-3Speedometer ...................................3-4Tachometer .....................................3-5Multi-function display .......................3-5Anti-theft alarm (optional) ................3-8Handlebar switches .........................3-9Front brake lever ...........................3-10Rear brake lever ............................3-10Rear brake lock lever .....................3-11ABS (for ABS models) ...................3-11Fuel tank cap .................................3-12Fuel ................................................3-13Catalytic converter .........................3-14Seat ...............................................3-14Adjusting the rider backrest ...........3-15Helmet holder ................................3-15Storage compartments ..................3-16Shock absorber .............................3-17Sidestand .......................................3-18

Ignition circuit cut-off system ......... 3-18

PRE-OPERATION CHECKS

.............. 4-1Pre-operation check list ................... 4-2

OPERATION AND IMPORTANT RIDING POINTS

.................................. 5-1Starting the engine .......................... 5-1Starting off ....................................... 5-2Acceleration and deceleration ......... 5-2Braking ............................................ 5-3Tips for reducing fuel

consumption ................................ 5-4Engine break-in ............................... 5-4Parking ............................................ 5-5

PERIODIC MAINTENANCE AND MINOR REPAIR

.................................. 6-1Owner’s tool kit ................................ 6-1Periodic maintenance and lubrication

chart ............................................. 6-3Removing and installing cowlings and

panels .......................................... 6-6Checking the spark plugs ................ 6-9Engine oil and oil filter cartridge .... 6-11Chain drive oil ............................... 6-14Coolant .......................................... 6-15Cleaning the air filter element ....... 6-17Adjusting the engine idling

speed ......................................... 6-18

Checking the throttle cable free play ............................................ 6-19

Valve clearance ............................ 6-19Tires .............................................. 6-19Cast wheels .................................. 6-21Front and rear brake lever free

play ............................................ 6-22Adjusting the rear brake lock lever

cable .......................................... 6-22Checking the front and rear brake

pads ........................................... 6-23Checking the brake fluid level ....... 6-24Changing the brake fluid ............... 6-25Checking and lubricating the throttle

grip and cable ............................ 6-25Lubricating the front and rear brake

levers ......................................... 6-26Checking and lubricating the

centerstand and sidestand ........ 6-26Checking the front fork .................. 6-27Checking the steering ................... 6-28Checking the wheel bearings ........ 6-28Battery ........................................... 6-29Replacing the fuses ...................... 6-30Replacing the headlight bulb ........ 6-32Tail/brake light ............................... 6-33Replacing a front turn signal light

bulb ............................................ 6-34Replacing a rear turn signal light

bulb ............................................ 6-34License plate light ......................... 6-35

TABLE OF CONTENTS

Replacing an auxiliary light bulb ....6-35Troubleshooting .............................6-35Troubleshooting charts ..................6-36

SCOOTER CARE AND STORAGE

...........................................7-1Matte color caution ..........................7-1Care .................................................7-1Storage ............................................7-3

SPECIFICATIONS

..............................8-1

CONSUMER INFORMATION

..............9-1Identification numbers .....................9-1

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SAFETY INFORMATION

EAU10261

SCOOTERS ARE SINGLE TRACKVEHICLES. THEIR SAFE USE ANDOPERATION ARE DEPENDENTUPON THE USE OF PROPERRIDING TECHNIQUES AS WELL ASTHE EXPERTISE OF THE OPERA-TOR. EVERY OPERATOR SHOULDKNOW THE FOLLOWING REQUIRE-MENTS BEFORE RIDING THISSCOOTER.HE OR SHE SHOULD:

�

OBTAIN THOROUGH INSTRUC-TIONS FROM A COMPETENTSOURCE ON ALL ASPECTS OFSCOOTER OPERATION.

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OBSERVE THE WARNINGSAND MAINTENANCE REQUIRE-MENTS IN THE OWNER’S MAN-UAL.

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OBTAIN QUALIFIED TRAININGIN SAFE AND PROPER RIDINGTECHNIQUES.

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OBTAIN PROFESSIONAL TECH-NICAL SERVICE AS INDICATEDBY THE OWNER’S MANUALAND/OR WHEN MADE NECES-SARY BY MECHANICAL CONDI-

TIONS.

Safe riding

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Always make pre-operationchecks. Careful checks may helpprevent an accident.

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This scooter is designed to carrythe operator and passenger.

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The failure of motorists to detectand recognize scooters in traffic isthe predominating cause of auto-mobile/scooter accidents. Manyaccidents have been caused by anautomobile driver who did not seethe scooter. Making yourself con-spicuous appears to be very effec-tive in reducing the chance of thistype of accident.

Therefore:

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Wear a brightly colored jacket.

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Use extra caution when ap-proaching and passing throughintersections, since intersec-tions are the most likely placesfor scooter accidents to occur.

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Ride where other motorists cansee you. Avoid riding in anothermotorist’s blind spot.

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Many accidents involve inexperi-enced operators. In fact, many op-erators who have been involved inaccidents do not even have a cur-rent driver’s license.

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Make sure that you are qualifiedand that you only lend yourscooter to other qualified opera-tors.

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Know your skills and limits.Staying within your limits mayhelp you to avoid an accident.

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We recommend that you prac-tice riding your scooter wherethere is no traffic until you havebecome thoroughly familiar withthe scooter and all of its con-trols.

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Many accidents have been causedby error of the scooter operator. Atypical error made by the operatoris veering wide on a turn due toEXCESSIVE SPEED or undercor-nering (insufficient lean angle forthe speed).

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Always obey the speed limit andnever travel faster than warrant-ed by road and traffic conditions.

SAFETY INFORMATION

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Always signal before turning orchanging lanes. Make sure thatother motorists can see you.

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The posture of the operator andpassenger is important for propercontrol.

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The operator should keep bothhands on the handlebar andboth feet on the footboard duringoperation to maintain control ofthe scooter.

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The passenger should alwayshold onto the operator, the seatstrap or grab bar, if equipped,with both hands and keep bothfeet on the passenger footrests.

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Never carry a passenger unlesshe or she can firmly place bothfeet on the passenger footrests.

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Never ride under the influence ofalcohol or other drugs.

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This scooter is designed foron-road use only. It is not suitablefor off-road use.

Protective apparel

The majority of fatalities from scooteraccidents are the result of head inju-

ries. The use of a safety helmet is thesingle most critical factor in the preven-tion or reduction of head injuries.

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Always wear an approved helmet.

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Wear a face shield or goggles.Wind in your unprotected eyescould contribute to an impairmentof vision which could delay seeinga hazard.

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The use of a jacket, substantialshoes, trousers, gloves, etc., is ef-fective in preventing or reducingabrasions or lacerations.

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Never wear loose-fitting clothes,otherwise they could catch on thecontrol levers or wheels and causeinjury or an accident.

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Never touch the engine or exhaustsystem during or after operation.They become very hot and cancause burns. Always wear protec-tive clothing that covers your legs,ankles, and feet.

�

Passengers should also observethe above precautions.

Modifications

Modifications made to this scooter not

approved by Yamaha, or the removal oforiginal equipment, may render thescooter unsafe for use and may causesevere personal injury. Modificationsmay also make your scooter illegal touse.

Loading and accessories

Adding accessories or cargo to yourscooter can adversely affect stabilityand handling if the weight distribution ofthe scooter is changed. To avoid thepossibility of an accident, use extremecaution when adding cargo or accesso-ries to your scooter. Use extra carewhen riding a scooter that has addedcargo or accessories. Here are somegeneral guidelines to follow if loadingcargo or adding accessories to yourscooter:

LoadingThe total weight of the operator, pas-senger, accessories and cargo mustnot exceed the maximum load limit.

Maximum load:

XP500 188 kg (414 lb)XP500A 183 kg (403 lb)

SAFETY INFORMATION

1-3

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When loading within this weight limit,keep the following in mind:

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Cargo and accessory weightshould be kept as low and close tothe scooter as possible. Make sureto distribute the weight as evenlyas possible on both sides of thescooter to minimize imbalance orinstability.

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Shifting weights can create a sud-den imbalance. Make sure that ac-cessories and cargo are securelyattached to the scooter beforeriding. Check accessory mountsand cargo restraints frequently.

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Never attach any large or heavyitems to the handlebar, front fork,or front fender. Such items cancreate unstable handling or a slowsteering response.

AccessoriesGenuine Yamaha accessories havebeen specifically designed for use onthis scooter. Since Yamaha cannot testall other accessories that may be avail-able, you must personally be responsi-ble for the proper selection, installation

and use of non-Yamaha accessories.Use extreme caution when selectingand installing any accessories.Keep the following guidelines in mind,as well as those provided under “Load-ing” when mounting accessories.

�

Never install accessories or carrycargo that would impair the perfor-mance of your scooter. Carefullyinspect the accessory before usingit to make sure that it does not inany way reduce ground clearanceor cornering clearance, limit sus-pension travel, steering travel orcontrol operation, or obscure lightsor reflectors.

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Accessories fitted to the handle-bar or the front fork area cancreate instability due to improperweight distribution or aerody-namic changes. If accessoriesare added to the handlebar orfront fork area, they must be aslightweight as possible andshould be kept to a minimum.

�

Bulky or large accessories mayseriously affect the stability ofthe scooter due to aerodynamic

effects. Wind may attempt to liftthe scooter, or the scooter maybecome unstable in crosswinds. These accessories mayalso cause instability whenpassing or being passed bylarge vehicles.

�

Certain accessories can dis-place the operator from his orher normal riding position. Thisimproper position limits the free-dom of movement of the opera-tor and may limit control ability,therefore, such accessories arenot recommended.

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Use caution when adding electri-cal accessories. If electrical acces-sories exceed the capacity of thescooter’s electrical system anelectric failure could result, whichcould cause a dangerous loss oflights or engine power.

Gasoline and exhaust gas

�

GASOLINE IS HIGHLY FLAMMA-BLE:

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Always turn the engine off whenrefueling.

SAFETY INFORMATION

1-4

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Take care not to spill any gaso-line on the engine or exhaustsystem when refueling.

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Never refuel while smoking or inthe vicinity of an open flame.

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Never start the engine or let it runfor any length of time in a closedarea. The exhaust fumes are poi-sonous and may cause loss ofconsciousness and death within ashort time. Always operate yourscooter in an area that has ade-quate ventilation.

�

Always turn the engine off beforeleaving the scooter unattendedand remove the key from the mainswitch. When parking the scooter,note the following:

�

The engine and exhaust systemmay be hot, therefore, park thescooter in a place where pedes-trians or children are not likely totouch these hot areas.

�

Do not park the scooter on aslope or soft ground, otherwise itmay fall over.

�

Do not park the scooter near aflammable source (e.g., a kero-

sene heater, or near an openflame), otherwise it could catchfire.

�

If you should swallow any gaso-line, inhale a lot of gasoline vapor,or allow gasoline to get into youreyes, see your doctor immediate-ly. If any gasoline spills on yourskin or clothing, immediately washthe affected area with soap andwater and change your clothes.

EAU10371

Further safe-riding points

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Be sure to signal clearly whenmaking turns.

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Braking can be extremely difficulton a wet road. Avoid hard braking,because the scooter could slide.Apply the brakes slowly whenstopping on a wet surface.

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Slow down as you approach a cor-ner or turn. Once you have com-pleted a turn, accelerate slowly.

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Be careful when passing parkedcars. A driver might not see youand open a door in your path.

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Railroad crossings, streetcar rails,iron plates on road constructionsites, and manhole covers be-come extremely slippery whenwet. Slow down and cross themwith caution. Keep the scooter up-right, otherwise it could slide outfrom under you.

�

The brake pads could get wetwhen you wash the scooter. Afterwashing the scooter, check thebrakes before riding.

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Always wear a helmet, gloves,trousers (tapered around the cuff

SAFETY INFORMATION

1-5

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and ankle so they do not flap), anda bright colored jacket.

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Do not carry too much luggage onthe scooter. An overloaded scoot-er is unstable.

SAFETY INFORMATION

1-6

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DESCRIPTION

EAU10410

Left view

1 2 3 4

9 8 7 6 510

1. Fuel tank cap (page 3-12)2. Rear storage compartment (page 3-16)3. Helmet holder (page 3-15)4. Grab bar (page 5-2)5. Chain drive oil filler cap (page 6-14)6. Engine oil filler cap (page 6-11)7. V-belt air filter element (left)8. Engine oil drain bolt (page 6-11)

9. Engine oil level check window (page 6-11)10. Oil filter cartridge (page 6-11)

DESCRIPTION

2-2

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EAU10420

Right view

1 3 4 5

7 689

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1. Battery (page 6-29)2. Fuses (page 6-30)3. Owner’s tool kit (page 6-1)4. Front storage compartment (page 3-16)5. Air filter element (page 6-17)6. Coolant level check window (page 6-15)7. V-belt air filter element (right)8. Centerstand (page 6-26)

9. Passenger footrest

DESCRIPTION

2-3

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EAU10430

Controls and instruments

542 3 6 7 81

109

1. Rear brake lever (page 3-10)2. Left handlebar switches (page 3-9)3. Rear brake lock lever (page 3-11)4. Speedometer (page 3-4)5. Multi-function display (page 3-5)6. Tachometer (page 3-5)7. Right handlebar switches (page 3-9)8. Front brake lever (page 3-10)

9. Throttle grip (page 6-19)10. Main switch/steering lock (page 3-2)

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EAU10972

Immobilizer system

This vehicle is equipped with an immo-bilizer system to help prevent theft byre-registering codes in the standardkeys. This system consists of the fol-lowing.

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a code re-registering key (with ared bow)

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two standard keys (with a blackbow) that can be re-registered withnew codes

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a transponder (which is installed inthe code re-registering key)

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an immobilizer unit

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an ECU

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an immobilizer system indicatorlight (See page 3-3.)

The key with the red bow is used to reg-ister codes in each standard key. Sincere-registering is a difficult process, takethe vehicle along with all three keys toa Yamaha dealer to have them re-reg-istered. Do not use the key with the redbow for driving. It should only be usedfor re-registering the standard keys. Al-ways use a standard key for driving.

CAUTION:

ECA11820

�

DO NOT LOSE THE CODERE-REGISTERING KEY! CON-TACT YOUR DEALER IMMEDI-ATELY IF IT IS LOST! If the codere-registering key is lost, regis-tering new codes in the stan-dard keys is impossible. Thestandard keys can still be usedto start the vehicle, however ifcode re-registering is required(i.e., if a new standard key ismade or all keys are lost) the en-tire immobilizer system must bereplaced. Therefore, it is highlyrecommended to use eitherstandard key and keep the code

re-registering key in a safeplace.

�

Do not submerse any key in wa-ter.

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Do not expose any key to exces-sively high temperatures.

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Do not place any key close tomagnets (this includes, but notlimited to, products such asspeakers, etc.).

�

Do not place heavy items on anykey.

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Do not grind any key or alter itsshape.

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Do not disassemble the plasticpart of any key.

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Do not put two keys of any im-mobilizer system on the samekey ring.

�

Keep the standard keys as wellas keys of other immobilizersystems away from this vehi-cle’s code re-registering key.

�

Keep other immobilizer systemkeys away from the main switchas they may cause signal inter-

ference.

1. Code re-registering key (red bow)2. Standard keys (black bow)


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EAU10471

Main switch/steering lock

The main switch/steering lock controlsthe ignition and lighting systems, and isused to lock the steering.

NOTE:

Be sure to use the standard key (blackbow) for regular use of the vehicle. Tominimize the risk of losing the codere-registering key (red bow), keep it in asafe place and only use it for code

re-registering.

EAU34121

ON

All electrical circuits are supplied withpower; the meter lighting, taillight, li-cense plate light and auxiliary lights

come on, and the engine can be start-ed. The key cannot be removed.

NOTE:

The headlights come on automaticallywhen the engine is started and stay onuntil the key is turned to “OFF” or the

sidestand is moved down.

EAU10660

OFF

All electrical systems are off. The keycan be removed.

EAU10680

LOCK

The steering is locked, and all electricalsystems are off. The key can be re-moved.

To lock the steering1. Turn the handlebars all the way to

the left.2. Push the key in from the “OFF” po-

sition, and then turn it to “LOCK”while still pushing it.

3. Remove the key.

To unlock the steeringPush the key in, and then turn it to“OFF” while still pushing it.

WARNING

EWA10060

Never turn the key to “OFF” or“LOCK” while the vehicle is moving,otherwise the electrical systems willbe switched off, which may result inloss of control or an accident. Makesure that the vehicle is stopped be-fore turning the key to “OFF” or

“LOCK”.

EAU39460

(Parking)

The steering is locked, and the tail-lights, license plate light and auxiliarylights are on. The hazard lights and turnsignal lights can be turned on, but allother electrical systems are off. Thekey can be removed.The steering must be locked before thekey can be turned to “ ”.

CAUTION:

ECA11020

Do not use the parking position foran extended length of time, other-


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wise the battery may discharge.

EAU11003

Indicator and warning lights

EAU11030

Turn signal indicator lights “ ” and “ ”

The corresponding indicator light flash-es when the turn signal switch ispushed to the left or right.

EAU11080

High beam indicator light “ ”

This indicator light comes on when the

high beam of the headlight is switchedon.

EAU43020

Engine trouble warning light “ ”

This warning light comes on when anelectrical circuit monitoring the engineis defective. When this occurs, have aYamaha dealer check the self-diagno-sis system.The electrical circuit of the warning lightcan be checked by turning the key to“ON”. If the warning light does not comeon for a few seconds, then go off, havea Yamaha dealer check the electricalcircuit.

NOTE:

This warning light will come on whenthe key is turned to “ON” and the startswitch is pushed, but this does not indi-

cate a malfunction.

EAU43030

ABS warning light “ ” (for ABS models)

CAUTION:

ECA10830

If the ABS warning light comes on or

1. Turn signal indicator lights “ ” and “ ”

2. High beam indicator light “ ”

3. Immobilizer system indicator light

4. Engine trouble warning light “ ”

5. Anti-lock Brake System (ABS) warning light “ ” (for ABS models)

1 2 3 4 5

ABS

ABS


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flashes while riding, the ABS may bedefective. If this occurs, have aYamaha dealer check the electrical

circuit.

See page 3-11 for an explanation of theABS.The electrical circuit of the warning lightcan be checked by setting the enginestop switch to “ ” and turning the keyto “ON”. The warning light should comeon for a few seconds, and then go off. Ifthe warning light does not come on orremains on, have a Yamaha dealercheck the electrical circuit.

WARNING

EWA11350

When the ABS warning light comeson or flashes while riding, the brakesystem reverts to conventional brak-ing. Therefore, be careful not tocause the wheel to lock during emer-

gency braking.

NOTE:

The ABS warning light may come onwhile accelerating the engine with thescooter on its centerstand, but this

does not indicate a malfunction.

EAU38620

Immobilizer system indicator light

The electrical circuit of the indicatorlight can be checked by turning the keyto “ON”.If the indicator light does not come onfor a few seconds, then go off, have aYamaha dealer check the electrical cir-cuit.When the key is turned to “OFF” and 30seconds have passed, the indicatorlight will start flashing indicating the im-mobilizer system is enabled. After 24hours have passed, the indicator lightwill stop flashing, however the immobi-lizer system is still enabled.This model is also equipped with aself-diagnosis device for the immobiliz-er system. (See page 3-5 for an expla-nation of the self-diagnosis device.)

EAU11601

Speedometer

The speedometer shows the ridingspeed.When the key is turned to “ON”, thespeedometer needle will sweep onceacross the speed range and then returnto zero in order to test the electrical cir-cuit.

1. Speedometer

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EAU11872

Tachometer

The electric tachometer allows the riderto monitor the engine speed and keep itwithin the ideal power range.When the key is turned to “ON”, the ta-chometer needle will sweep onceacross the r/min range and then returnto zero r/min in order to test the electri-cal circuit.

CAUTION:

ECA10031

Do not operate the engine in the ta-chometer red zone.

Red zone: 8250 r/min and above

EAU33519

Multi-function display

WARNING

EWA12311

Be sure to stop the vehicle beforemaking any setting changes to the

multi-function display.

The multi-function display is equippedwith the following:

�

a fuel meter

�

a coolant temperature meter

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an odometer (which shows the to-tal distance traveled)

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two tripmeters (which show thedistance traveled since they werelast set to zero)

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a fuel reserve tripmeter (whichshows the distance traveled sincethe bottom segment of the fuelmeter and fuel level warning indi-

1. Tachometer2. Tachometer red zone

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1. Clock2. Coolant temperature meter3. Fuel meter4. Odometer/tripmeters5. “SELECT” button6. “RESET” button

123

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1. V-belt replacement indicator “V-BELT”

2. Fuel level warning indicator “ ”

3. Coolant temperature warning indicator “ ”

4. Oil change indicator “OIL”

1 2 43


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cator started flashing)

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a self-diagnosis device

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a clock

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an oil change indicator

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a V-belt replacement indicator

NOTE:

�

Be sure to turn the key to “ON” be-fore using the “SELECT” and “RE-SET” buttons.

�

When the key is turned to “ON”, allof the display segments of themulti-function display will appearone after the other and then disap-pear, in order to test the electrical

circuit.

Odometer and tripmeter modes

Pushing the “SELECT” button switchesthe display between the odometermode “ODO” and the tripmeter modes“TRIP” in the following order:ODO

→

TRIP (top)

→

TRIP (bottom)

→

ODOWhen approximately 2.8 L (0.74 USgal) (0.62 Imp.gal) of fuel remains in thefuel tank, the bottom segment of thefuel meter and fuel level warning indica-tor will start flashing, and the display will

automatically change to the fuel re-serve tripmeter mode “TRIP F” andstart counting the distance traveledfrom that point. In that case, pushingthe “SELECT” button switches the dis-play between the various tripmeter andodometer modes in the following order:TRIP F

→

TRIP (top)

→

TRIP (bottom)

→

ODO

→

TRIP F

To reset a tripmeter, select it by push-ing the “SELECT” button until “TRIP” or“TRIP F” begins flashing (“TRIP” or“TRIP F” will only flash for five sec-onds). While “TRIP” or “TRIP F” isflashing, push the “RESET” button forat least one second. If you do not resetthe fuel reserve tripmeter manually, it

will reset itself automatically and thedisplay will return to the prior mode af-ter refueling and traveling 5 km (3 mi).

NOTE:

The display cannot be changed back to“TRIP F” after pushing the “RESET”

button.

Fuel meter

With the key in the “ON” position, thefuel meter indicates the amount of fuelin the fuel tank. The display segmentsof the fuel meter disappear towards “E”(Empty) as the fuel level decreases.When the fuel level reaches the bottomsegment near “E”, the fuel level warn-ing indicator and the bottom segmentwill flash. Refuel as soon as possible.

Coolant temperature meter

With the key in the “ON” position, thecoolant temperature meter indicatesthe temperature of the coolant. Thecoolant temperature varies with chang-es in the weather and engine load. Ifthe top segment and coolant tempera-ture warning indicator flash, stop thevehicle and let the engine cool. (See

1. Fuel reserve tripmeter

1


3-7

2

3

4

5

6

7

8

9

page 6-36.)

CAUTION:

ECA10020

Do not operate the engine if it is

overheated.

Oil change indicator “OIL”

This indicator flashes at the initial 1000km (600 mi), then at 5000 km (3000 mi)and every 5000 km (3000 mi) thereafterto indicate that the engine oil should bechanged.After changing the engine oil, reset theoil change indicator. (See page 6-11.)If the engine oil is changed before theoil change indicator comes on (i.e. be-fore the periodic oil change interval hasbeen reached), the indicator must be

reset after the oil change for the nextperiodic oil change to be indicated atthe correct time. (See page 6-11.)The electrical circuit of the indicator canbe checked according to the followingprocedure.

1. Set the engine stop switch to “ ”and turn the key to “ON”.

2. Check that the indicator comes onfor a few seconds and then goesoff.

3. If the indicator does not come on,have a Yamaha dealer check theelectrical circuit.

NOTE:

The oil change indicator may flashwhen the engine is revved with thescooter on the centerstand, but this

does not indicate a malfunction.

V-belt replacement indicator “V-BELT”

This indicator flashes every 20000 km(12500 mi) when the V-belt needs to bereplaced.The electrical circuit of the indicator canbe checked according to the followingprocedure.

1. Turn the key to “ON” and makesure that the engine stop switch isset to “ ”.

2. If the indicator does not come on,have a Yamaha dealer check theelectrical circuit.

Self-diagnosis device

This model is equipped with a self-diag-nosis device for various electrical cir-cuits.If any of those circuits are defective, themulti-function display will indicate atwo-digit error code.If the multi-function display indicatessuch an error code, note the code num-ber, and then have a Yamaha dealercheck the vehicle.

CAUTION:

ECA11790

If the multi-function display indi-cates an error code, the vehicleshould be checked as soon as pos-sible in order to avoid engine dam-

age.

This model is also equipped with aself-diagnosis device for the immobiliz-er system.


3-8

1

2

3

4

5

6

7

8

9

If any of the immobilizer system circuitsare defective, the immobilizer systemindicator light will flash, and then themulti-function display will indicate atwo-digit error code when the key isturned to “ON”.

NOTE:

If the multi-function display indicates er-ror code 52, this could be caused bytransponder interference. If this error

appears, try the following.

1. Use the code re-registering key tostart the engine.

NOTE:

Make sure there are no other immobi-lizer keys close to the main switch, anddo not keep more than one immobilizerkey on the same key ring! Immobilizersystem keys may cause signal interfer-ence, which may prevent the engine

from starting.

2. If the engine starts, turn it off, andtry starting the engine with thestandard keys.

3. If one or both of the standard keysdo not start the engine, take thevehicle, the code re-registering

key and both standard keys to aYamaha dealer and have the stan-dard keys re-registered.

If the multi-function display indicatesany error codes, note the code number,and then have a Yamaha dealer checkthe vehicle.

Clock mode

To set the clock:1. Push the “SELECT” button and

“RESET” button together for atleast two seconds.

2. When the hour digits start flashing,push the “RESET” button to set thehours.

3. Push the “SELECT” button, andthe minute digits will start flashing.

4. Push the “RESET” button to setthe minutes.

5. Push the “SELECT” button andthen release it to start the clock.

EAU12331

Anti-theft alarm (optional)

This model can be equipped with anoptional anti-theft alarm by a Yamahadealer. Contact a Yamaha dealer formore information.


3-9

2

3

4

5

6

7

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EAU12347

Handlebar switches

Left

Right

EAU12360

Pass switch “PASS”

Press this switch to flash the headlight.

EAU12400

Dimmer switch “ / ”

Set this switch to “ ” for the highbeam and to “ ” for the low beam.

EAU12460

Turn signal switch “ / ”

To signal a right-hand turn, push thisswitch to “ ”. To signal a left-handturn, push this switch to “ ”. When re-

leased, the switch returns to the centerposition. To cancel the turn signallights, push the switch in after it has re-turned to the center position.

EAU12500

Horn switch “ ”

Press this switch to sound the horn.

EAU12660

Engine stop switch “ / ”

Set this switch to “ ” before startingthe engine. Set this switch to “ ” tostop the engine in case of an emergen-cy, such as when the vehicle overturnsor when the throttle cable is stuck.

EAU12720

Start switch “ ”

With the sidestand up, push this switchwhile applying the front or rear brake tocrank the engine with the starter.

CAUTION:

ECA10050

See page 5-1 for starting instruc-

tions prior to starting the engine.

1. Pass switch “ ”

2. Dimmer switch “ / ”

3. Turn signal switch “ / ”

4. Horn switch “ ”

1

2

3

4

1. Engine stop switch “ / ”

2. Hazard switch “ ”

3. Start switch “ ”

1

2

3


3-10

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EAU41700

The engine trouble warning light willcome on when the key is turned to “ON”and the start switch is pushed, but thisdoes not indicate a malfunction.

EAU12733

Hazard switch “ ”

With the key in the “ON” or “ ” posi-tion, use this switch to turn on the haz-ard lights (simultaneous flashing of allturn signal lights).The hazard lights are used in case ofan emergency or to warn other driverswhen your vehicle is stopped where itmight be a traffic hazard.

CAUTION:

ECA10061

Do not use the hazard lights for anextended length of time with the en-gine not running, otherwise the bat-

tery may discharge.

EAU12900

Front brake lever

The front brake lever is located on theright handlebar grip. To apply the frontbrake, pull this lever toward the handle-bar grip.

EAU12950

Rear brake lever

The rear brake lever is located on theleft handlebar grip. To apply the rearbrake, pull this lever toward the handle-bar grip.

1. Front brake lever

1

1. Rear brake lever

1


3-11

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3

4

5

6

7

8

9

EAU12962

Rear brake lock lever

This vehicle is equipped with a rearbrake lock lever to prevent the rearwheel from moving while stopped attraffic signals, railroad crossings, etc.

To lock the rear wheel

Push the rear brake lock lever to the leftuntil it snaps into place.

To unlock the rear wheel

Push the rear brake lock lever back tothe original position.

NOTE:

�

Be sure to check that the rearwheel does not move when the

rear brake lock lever is applied.

�

To provide secure locking of therear wheel, apply the rear brake le-ver first before moving the rear

brake lock lever to the left.

WARNING

EWA12361

Never move the rear brake lock leverto the left while the vehicle is mov-ing, otherwise loss of control or anaccident may result. Make sure thatthe vehicle is stopped before mov-ing the rear brake lock lever to the

left.

EAU12991

ABS (for ABS models)

The Yamaha ABS (Anti-lock BrakeSystem) features a dual electronic con-trol system, which acts on the front andrear brakes independently. The ABSsecurely controls wheel lockup duringemergency braking on changing roadsurfaces and under various weatherconditions, thereby maximizing tire ad-hesion and performance while provid-ing a smooth braking action. The ABSis monitored by an ECU (ElectronicControl Unit), which will have recourseto manual braking if a malfunction oc-curs.

WARNING

EWA10090

�

The ABS performs best on longbraking distances.

�

On certain (rough or gravel)roads, the braking distance maybe longer with than without theABS. Therefore, always keep asufficient distance to the vehi-cle ahead to match the riding

speed.

1. Rear brake lock lever

1


3-12

1

2

3

4

5

6

7

8

9

NOTE:

�

When the ABS is activated, thebrakes are operated in the usualway. A pulsating action may be feltat the brake levers, but this doesnot indicate a malfunction.

�

This ABS has a test mode whichallows the owner to experience thepulsating at the brake levers whenthe ABS is operating. However,special tools are required, soplease consult your Yamaha deal-

er when performing this test.

EAU13174

Fuel tank cap

To remove the fuel tank cap

1. Open the lid by pulling the lever up.

2. Insert the key into the lock and turnit clockwise. The lock will be re-leased and the fuel tank cap canbe removed.

To install the fuel tank cap

1. Align the match marks, insert thefuel tank cap into the tank opening,and then push down on the cap.

2. Turn the key counterclockwise tothe original position, and then re-

1. Lid2. Opening lever

2

1

1. Fuel tank cap

1. Match marks

1

1


3-13

2

3

4

5

6

7

8

9

move it.3. Close the lid.

WARNING

EWA11260

Make sure that the fuel tank cap isproperly installed and locked in

place before riding the scooter.

EAU13211

Fuel

Make sure that there is sufficient fuel inthe tank. Fill the fuel tank to the bottomof the filler tube as shown.

WARNING

EWA10880

�

Do not overfill the fuel tank, oth-erwise it may overflow when thefuel warms up and expands.

�

Avoid spilling fuel on the hot en-

gine.

CAUTION:

ECA10070

Immediately wipe off spilled fuelwith a clean, dry, soft cloth, since

fuel may deteriorate painted surfac-

es or plastic parts.

EAU33520

CAUTION:

ECA11400

Use only unleaded gasoline. The useof leaded gasoline will cause severedamage to internal engine parts,such as the valves and piston rings,

as well as to the exhaust system.

Your Yamaha engine has been de-signed to use regular unleaded gaso-line with a research octane number of91 or higher. If knocking (or pinging) oc-curs, use a gasoline of a different brandor premium unleaded fuel. Use of un-leaded fuel will extend spark plug lifeand reduce maintenance costs.

1. Fuel tank filler tube2. Fuel level

2

1

Recommended fuel:

REGULAR UNLEADED GASOLINE ONLY

Fuel tank capacity:

14.0 L (3.70 US gal) (3.08 Imp.gal)


3-14

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2

3

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6

7

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9

EAU13431

Catalytic converter

This model is equipped with a catalyticconverter in the exhaust system.

WARNING

EWA10860

The exhaust system is hot after op-eration. Make sure that the exhaustsystem has cooled down before do-

ing any maintenance work.

CAUTION:

ECA10700

The following precautions must beobserved to prevent a fire hazard orother damages.

�

Use only unleaded gasoline.The use of leaded gasoline willcause unrepairable damage tothe catalytic converter.

�

Never park the vehicle near pos-sible fire hazards such as grassor other materials that easilyburn.

�

Do not allow the engine to idle

too long.

EAU13932

Seat

To open the seat

1. Place the scooter on the center-stand.

2. Insert the key into the main switch,and then turn it counterclockwiseto “OPEN”.

NOTE:

Do not push inward when turning the

key.

3. Fold the seat up.

To close the seat

1. Fold the seat down, and then pushit down to lock it in place.

2. Remove the key from the mainswitch if the scooter will be left un-attended.

NOTE:

Make sure that the seat is properly se-

cured before riding.

1. Open.

1


3-15

2

3

4

5

6

7

8

9

EAU14270

Adjusting the rider backrest

The rider backrest can be adjusted tothe three different positions shown.

Adjust the backrest as follows.1. Open the seat. (See page 3-14.)2. Remove the backrest bolts.

3. Slide the backrest forward or back-ward to the desired position.

4. Install and securely tighten thebackrest bolts.

5. Close the seat.

EAU14340

Helmet holder

The helmet holder is located under theseat. A helmet holding cable is provid-ed beside the owner’s tool kit to securea helmet to the helmet holder.

To secure a helmet to the helmet holder

1. Open the seat. (See page 3-14.)2. Pass the helmet holding cable

through the buckle on the helmetstrap as shown, and then hook thecable loop over the helmet holder.

3. Securely close the seat.

1. Rider backrest

1

1. Rider backrest2. Bolt

1

2

1. Helmet holder

1


3-16

1

2

3

4

5

6

7

8

9

WARNING

EWA10160

Never ride with a helmet attached tothe helmet holder, since the helmetmay hit objects, causing loss of con-

trol and possibly an accident.

To release the helmet from the hel-met holder

Open the seat, remove the helmetholding cable from the helmet holderand the helmet, and then close theseat.

EAU14503

Storage compartments

Front storage compartment

To open the front storage compart-ment, slide the lever up, and then pullon the lever.

To close the front storage compart-ment, push the lid into the original posi-tion.

WARNING

EWA11160

Do not store heavy items in this

compartment.

Rear storage compartment

A helmet can be stored in the rear stor-age compartment under the seat. (Seepage 3-14.) To store a helmet in therear storage compartment, place thehelmet upside-down with the front fac-ing forward.

NOTE:

�

Some helmets cannot be stored inthe rear storage compartment be-cause of their size or shape.

�

Do not leave your scooter unat-

tended with the seat open.

CAUTION:

ECA10080

Keep the following points in mind

1. Storage compartment opening lever2. Lid

1

2

1. Rear storage compartment

1


3-17

2

3

4

5

6

7

8

9

when using the storage compart-ment.

�

Since the storage compartmentaccumulates heat when ex-posed to the sun, do not storeanything susceptible to heat in-side it.

�

To avoid humidity from spread-ing through the storage com-partment, wrap wet articles in aplastic bag before storing themin the compartment.

�

Since the storage compartmentmay get wet while the scooter isbeing washed, wrap any articlesstored in the compartment in aplastic bag.

�

Do not keep anything valuableor breakable in the storage com-

partment.

CAUTION:

ECA11270

Do not leave the seat open for an ex-tended period of time, otherwise thelight may cause the battery to dis-

charge.

WARNING

EWA11241

�

Do not exceed the load limit of5 kg (11 lb) for the rear storagecompartment.

�

Do not exceed the maximumload of XP500 188 kg (414 lb)XP500A 183 kg (403 lb) for the

vehicle.

EAU15090

Shock absorber

WARNING

EWA10220

This shock absorber contains highlypressurized nitrogen gas. For prop-er handling, read and understandthe following information beforehandling the shock absorber. Themanufacturer cannot be held re-sponsible for property damage orpersonal injury that may result fromimproper handling.

�

Do not tamper with or attempt toopen the gas cylinder.

�

Do not subject the shock ab-sorber to an open flame or otherhigh heat sources, otherwise itmay explode due to excessivegas pressure.

�

Do not deform or damage thegas cylinder in any way, as thiswill result in poor damping per-formance.

�

Always have a Yamaha dealer

service the shock absorber.


3-18

1

2

3

4

5

6

7

8

9

EAU15301

Sidestand

The sidestand is located on the left sideof the frame. Raise the sidestand orlower it with your foot while holding thevehicle upright.

NOTE:

The built-in sidestand switch is part ofthe ignition circuit cut-off system, whichcuts the ignition in certain situations.(See further down for an explanation of

the ignition circuit cut-off system.)

WARNING

EWA10240

The vehicle must not be ridden withthe sidestand down, or if the side-stand cannot be properly moved up(or does not stay up), otherwise thesidestand could contact the groundand distract the operator, resultingin a possible loss of control.Yamaha’s ignition circuit cut-offsystem has been designed to assistthe operator in fulfilling the respon-sibility of raising the sidestand be-fore starting off. Therefore, checkthis system regularly as describedbelow and have a Yamaha dealer re-

pair it if it does not function proper-

ly.

EAU15371

Ignition circuit cut-off system

The ignition circuit cut-off system (com-prising the sidestand switch and brakelight switches) has the following func-tions.

�

It prevents starting when the side-stand is up, but neither brake is ap-plied.

�

It prevents starting when eitherbrake is applied, but the sidestandis still down.

�

It cuts the running engine when thesidestand is moved down.

Periodically check the operation of theignition circuit cut-off system accordingto the following procedure.

WARNING

EWA10250

If a malfunction is noted, have aYamaha dealer check the system be-

fore riding.


3-19

2

3

4

5

6

7

8

9

With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is turned on.3. Turn the key on. 4. Keep the front or rear brake applied.5. Push the start switch.Does the engine start?

With the engine still off:6. Move the sidestand up.7. Keep the front or rear brake applied.8. Push the start switch.Does the engine start?

With the engine still running:9. Move the sidestand down.Does the engine stall?

The system is OK. The scooter can be ridden.

This check is most reliable if performed witha warmed-up engine.

The sidestand switch may be defective.The scooter should not be ridden untilchecked by a Yamaha dealer.

The brake switch may be defective.The scooter should not be ridden untilchecked by a Yamaha dealer.

The sidestand switch may be defective.The scooter should not be ridden untilchecked by a Yamaha dealer.

YES NO

YES NO

NO YES

NOTE:

4-1

1

2

3

4

5

6

7

8

9


EAU15592

The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or lossof tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-tion, to check the following points before each ride.

NOTE:

Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short

time; and the added safety it assures is more than worth the time involved.

WARNING

EWA11150

If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating

the vehicle.


4-2

2

3

4

5

6

7

8

9

EAU15605

Pre-operation check list

ITEM CHECKS PAGE

Fuel

�

Check fuel level in fuel tank.

�

Refuel if necessary.

�

Check fuel line for leakage.3-13

Engine oil

�

Check oil level in engine.

�

If necessary, add recommended oil to specified level.

�

Check vehicle for oil leakage.6-11

Chain drive oil

�

Check vehicle for oil leakage. 6-14

Coolant

�

Check coolant level in reservoir.

�

If necessary, add recommended coolant to specified level.

�

Check cooling system for leakage.6-15

Front brake

�

Check operation.

�

If soft or spongy, have Yamaha dealer bleed hydraulic system.

�

Check brake pads for wear.

�

Replace if necessary.

�

Check fluid level in reservoir.

�

If necessary, add recommended brake fluid to specified level.

�

Check hydraulic system for leakage.

6-23, 6-24

Rear brake

�

Check operation.

�

If soft or spongy, have Yamaha dealer bleed hydraulic system.

�

Check brake pads for wear.

�


�

Check fluid level in reservoir.

�

If necessary, add recommended brake fluid to specified level.

�

Check hydraulic system for leakage.

6-23, 6-24

Throttle grip

�

Make sure that operation is smooth.

�

Check cable free play.

�

If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.

6-19, 6-25


4-3

1

2

3

4

5

6

7

8

9

Wheels and tires

�

Check for damage.

�

Check tire condition and tread depth.

�

Check air pressure.

�

Correct if necessary.

6-19, 6-21

Brake levers

�


�

Lubricate lever pivoting points if necessary.6-26

Centerstand, sidestand

�


�

Lubricate pivots if necessary.6-26

Chassis fasteners

�

Make sure that all nuts, bolts and screws are properly tightened.

�

Tighten if necessary.—

Instruments, lights, signals and switches

�

Check operation.

�

Correct if necessary.—

Sidestand switch

�

Check operation of ignition circuit cut-off system.

�

If system is defective, have Yamaha dealer check vehicle.3-18

ITEM CHECKS PAGE

5-1

2

3

4

5

6

7

8

9


EAU15970

WARNING

EWA11250

�

Become thoroughly familiarwith all operating controls andtheir functions before riding.Consult a Yamaha dealer re-garding any control or functionthat you do not thoroughly un-derstand.

�

Never start the engine or oper-ate it in a closed area for anylength of time. Exhaust fumesare poisonous, and inhalingthem can cause loss of con-sciousness and death within ashort time. Always make surethat there is adequate ventila-tion.

�

For safety, always start the en-gine with the centerstand down.

�

When the centerstand is downand the engine is idling, keepyour hands and feet away from

the rear wheel.

EAU36510

Starting the engine

CAUTION:

ECA10250

See page 5-4 for engine break-in in-structions prior to operating the ve-

hicle for the first time.

In order for the ignition circuit cut-offsystem to enable starting, the side-stand must be up.

WARNING

EWA10290

�

Before starting the engine,check the function of the igni-tion circuit cut-off system ac-cording to the proceduredescribed on page 3-18.

�

Never ride with the sidestand

down.

1. Turn the key to “ON” and makesure that the engine stop switch isset to “ ”.

CAUTION:

ECA15020

The following warning lights, indica-tor light and indicators should comeon for a few seconds, then go off.

�

Engine trouble warning light

�

ABS warning light (for ABSmodels)

�

Immobilizer system indicatorlight

�

V-belt replacement indicator

�

Oil change indicatorIf a warning light, indicator light orindicator does not go off, see page3-3 or 3-5 for the correspondingwarning light, indicator light or indi-

cator circuit check.

2. Close the throttle completely.3. Start the engine by pushing the

start switch while applying the frontor rear brake.

NOTE:

If the engine does not start, release thestart switch, wait a few seconds, andthen try again. Each starting attemptshould be as short as possible to pre-serve the battery. Do not crank the en-gine more than 10 seconds on any one

attempt.

CAUTION:

ECA11040

For maximum engine life, never ac-celerate hard when the engine is


5-2

1

2

3

4

5

6

7

8

9

cold!

EAU16760

Starting off NOTE:

Before starting off, allow the engine to

warm up.

1. While pulling the rear brake leverwith your left hand and holding thegrab bar with your right hand, pushthe scooter off the centerstand.

2. Sit astride the seat, and then ad-just the rear view mirrors.

3. Switch the turn signal on.4. Check for oncoming traffic, and

then slowly turn the throttle grip (onthe right) in order to take off.

5. Switch the turn signal off.

EAU16780

Acceleration and deceleration

The speed can be adjusted by openingand closing the throttle. To increase thespeed, turn the throttle grip in direction(a). To reduce the speed, turn the throt-tle grip in direction (b).

1. Grab bar

1(a)

(b)


5-3

2

3

4

5

6

7

8

9

EAU16792

Braking

1. Close the throttle completely.2. Apply both front and rear brakes

simultaneously while gradually in-creasing the pressure.

Front

Rear

WARNING

EWA10300

�

Avoid braking hard or suddenly(especially when leaning over toone side), otherwise the scootermay skid or overturn.

�

Railroad crossings, streetcarrails, iron plates on road con-struction sites, and manholecovers become extremely slip-pery when wet. Therefore, slowdown when approaching suchareas and cross them with cau-tion.

�

Keep in mind that braking on awet road is much more difficult.

�

Ride slowly down a hill, as brak-ing downhill can be very diffi-

cult.


5-4

1

2

3

4

5

6

7

8

9

EAU16820

Tips for reducing fuel consumption

Fuel consumption depends largely onyour riding style. Consider the followingtips to reduce fuel consumption:

�

Avoid high engine speeds duringacceleration.

�

Avoid high engine speeds with noload on the engine.

�

Turn the engine off instead of let-ting it idle for an extended length oftime (e.g., in traffic jams, at trafficlights or at railroad crossings).

EAU16841

Engine break-in

There is never a more important periodin the life of your engine than the periodbetween 0 and 1600 km (1000 mi). Forthis reason, you should read the follow-ing material carefully.Since the engine is brand new, do notput an excessive load on it for the first1600 km (1000 mi). The various parts inthe engine wear and polish themselvesto the correct operating clearances.During this period, prolonged full-throt-tle operation or any condition that mightresult in engine overheating must beavoided.

EAU36530

0–1000 km (0–600 mi)

Avoid prolonged operation above4000 r/min.

1000–1600 km (600–1000 mi)

Avoid prolonged operation above6000 r/min.

CAUTION:

ECA11281

After 1000 km (600 mi) of operation,

the engine oil must be changed, andthe oil filter cartridge or element re-

placed.

1600 km (1000 mi) and beyond

The vehicle can now be operated nor-mally.

CAUTION:

ECA10310

�

Keep the engine speed out ofthe tachometer red zone.

�

If any engine trouble should oc-cur during the engine break-inperiod, immediately have aYamaha dealer check the vehi-

cle.


5-5

2

3

4

5

6

7

8

9

EAU17212

Parking

When parking, stop the engine, andthen remove the key from the mainswitch.

WARNING

EWA10310

�

Since the engine and exhaustsystem can become very hot,park in a place where pedestri-ans or children are not likely totouch them.

�

Do not park on a slope or on softground, otherwise the vehicle

may overturn.

CAUTION:

ECA10380

Never park in an area where thereare fire hazards such as grass or

other flammable materials.

6-1

1

2

3

4

5

6

7

8

9


EAU17280

Safety is an obligation of the owner. Pe-riodic inspection, adjustment and lubri-cation will keep your vehicle in thesafest and most efficient condition pos-sible. The most important points of in-spection, adjustment, and lubricationare explained on the following pages.The intervals given in the periodicmaintenance and lubrication chartshould be simply considered as a gen-eral guide under normal riding condi-tions. However, DEPENDING ON THEWEATHER, TERRAIN, GEOGRAPHI-CAL LOCATION, AND INDIVIDUALUSE, THE MAINTENANCE INTER-VALS MAY NEED TO BE SHORT-ENED.

WARNING

EWA10320

If you are not familiar with mainte-nance work, have a Yamaha dealer

do it for you.

WARNING

EWA10330

This scooter is designed for use onpaved roads only. If this scooter is

operated in abnormally dusty, mud-dy or wet conditions, the air filter el-ement should be cleaned orreplaced more frequently, otherwiserapid engine wear may result. Con-sult a Yamaha dealer for proper

maintenance intervals.

EAU17390

Owner’s tool kit

The owner’s tool kit is located under theseat. (See page 3-14.)The service information included in thismanual and the tools provided in theowner’s tool kit are intended to assistyou in the performance of preventivemaintenance and minor repairs. How-ever, additional tools such as a torquewrench may be necessary to performcertain maintenance work correctly.

NOTE:

If you do not have the tools or experi-ence required for a particular job, have

1. Helmet holding cable2. Owner’s tool kit

2

1


6-2

2

3

4

5

6

7

8

9

a Yamaha dealer perform it for you.

WARNING

EWA10350

Modifications not approved byYamaha may cause loss of perfor-mance and render the vehicle un-safe for use. Consult a Yamahadealer before attempting any chang-

es.


6-3

1

2

3

4

5

6

7

8

9

EAU17706

Periodic maintenance and lubrication chart NOTE:

�

The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-stead.

�

From 50000 km, repeat the maintenance intervals starting from 10000 km.

�

Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical

skills.

NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (

×

1000 km) ANNUAL CHECK1 10 20 30 40

1 *

Fuel line

�

Check fuel hoses for cracks or damage.

√ √ √ √ √

2

Spark plugs

�

Check condition.

�

Clean and regap.

√ √

�

Replace.

√ √

3 *

Valves

�

Check valve clearance.

�

Adjust.Every 40000 km

4

Air filter element

�

Clean.

√ √

�

Replace.

√ √

5 *

V-belt case air filter ele-ments

�

Clean.

√ √

�

Replace.

√ √

6 *

Front brake

�

Check operation, fluid level and vehicle for fluid leak-age.

√ √ √ √ √ √

�

Replace brake pads. Whenever worn to the limit

7 *

Rear brake

�

Check operation, fluid level and vehicle for fluid leak-age.

√ √ √ √ √ √

�

Replace brake pads. Whenever worn to the limit

8

Rear brake lock

�

Check operation.

�

Adjust.

√ √ √ √ √ √


6-4

2

3

4

5

6

7

8

9

9 *

Brake hoses

�

Check for cracks or damage.

√ √ √ √ √

�

Replace. Every 4 years

10

*

Wheels

�

Check runout and for damage.

√ √ √ √

11

*

Tires

�

Check tread depth and for damage.

�


�

Check air pressure.

�

Correct if necessary.

√ √ √ √ √

12

*

Wheel bearings

�

Check bearing for looseness or damage.

√ √ √ √

13

*

Steering bearings

�

Check bearing play and steering for roughness.

√ √ √ √ √

�

Lubricate with lithium-soap-based grease. Every 20000 km

14

*

Chassis fasteners

�

Make sure that all nuts, bolts and screws are properly tightened.

√ √ √ √ √

15

Sidestand, centerstand

�

Check operation.

�

Lubricate.

√ √ √ √ √

16

*

Sidestand switch

�

Check operation.

√ √ √ √ √ √

17

*

Front fork

�

Check operation and for oil leakage.

√ √ √ √

18

*

Shock absorber assem-bly

�

Check operation and shock absorber for oil leakage.

√ √ √ √

19

*

Fuel injection

�

Adjust engine idling speed and synchronization.

√ √ √ √ √ √

20

Engine oil

�

Change. (See pages 3-5 and 6-11.)

√

When the oil change indicator flashes (every 5000 km)

�

Check oil level and vehicle for oil leakage. Every 5000 km

√

21

Engine oil filter cartridge

�

Replace.

√ √ √

22

*

Cooling system

�

Check coolant level and vehicle for coolant leakage.

√ √ √ √ √

�

Change. Every 3 years

23

Chain drive oil

�

Check vehicle for oil leakage.

�

Change.

√ √ √ √

24

*

V-belt

�

Replace.When the V-belt replacement indicator flashes (every

20000 km)


×

1000 km) ANNUAL CHECK1 10 20 30 40


6-5

1

2

3

4

5

6

7

8

9

EAU18670

NOTE:

�

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

�

Hydraulic brake service

�

Regularly check and, if necessary, correct the brake fluid level.

�

Every two years replace the internal components of the brake master cylinders and calipers, and change the brakefluid.

�

Replace the brake hoses every four years and if cracked or damaged.

25

*

Front and rear brake switches

�

Check operation.

√ √ √ √ √ √

26

Moving parts and cables

�

Lubricate.

√ √ √ √ √

27

*

Throttle grip housing and cable

�

Check operation and free play.

�

Adjust the throttle cable free play if necessary.

�

Lubricate the throttle grip housing and cable.

√ √ √ √ √

28

*

Lights, signals and switches

�

Check operation.

�

Adjust headlight beam.

√ √ √ √ √ √


×

1000 km) ANNUAL CHECK1 10 20 30 40


6-6

2

3

4

5

6

7

8

9

EAU18712

Removing and installing cowlings and panels

The cowlings and panels shown needto be removed to perform some of themaintenance jobs described in thischapter. Refer to this section each timea cowling or panel needs to be re-moved and installed.

EAU33422

Cowling A

To remove the cowling1. Remove the rear view mirrors by

removing the nuts.

2. Remove the cowling screws.

To install the cowling1. Place the cowling in the original

position, and then install thescrews.

2. Install the rear view mirrors by in-stalling the nuts.

Cowling B

To remove the cowling1. Remove panels C and E. (See

page 6-7.)

1. Panel D2. Cowling B3. Panel E4. Cowling C5. Panel F

1

23

4

5

1. Panel A2. Panel B3. Panel C4. Cowling A

4

3

1

2

1. Screw2. Nut

21

2


6-7

1

2

3

4

5

6

7

8

9

2. Remove the cowling screws andbolts.

3. Unhook the cowling from the hold-er at the bottom.

4. Unhook the front of the cowling bypushing it up, and then pull thecowling out.


position, and then install thescrews and bolts.

2. Install panels C and E.

Cowling C

To remove the cowling1. Remove the battery cover by re-

moving the screws.

2. Remove the cowling bolts, andthen pull the cowling off.


position, and then install the bolts.2. Install the battery cover by install-

ing the screws.

EAU33431

Panels A and D

To remove one of the panels1. Remove panel C (right side) or

panel E (left side).

2. Remove the panel screws.

1. Bolt2. Screw

1

2

1. Bolt2. Screw

1

2

1. Screw

1 1


6-8

2

3

4

5

6

7

8

9

3. Pull outward on the front of thepanel.

To install the panelPlace the panel in the original position,and then install the screws.

Panel B

To remove the panelRemove the panel screws, and thenpull outward on the areas shown.


Panels C and E

To remove one of the panelsPull the floorboard mat off, and then re-move the panel screws.

To install the panelPlace the panel in the original position,install the screws, and then place thefloorboard mat back.

Panel F

To remove the panelRemove the panel screws.

1. Screw

11

1. Screw

1


6-9

1

2

3

4

5

6

7

8

9


EAU19593

Checking the spark plugs

The spark plugs are important enginecomponents, which are easy to check.Since heat and deposits will cause anyspark plug to slowly erode, the sparkplugs should be removed and checkedin accordance with the periodic mainte-nance and lubrication chart. In addition,the condition of the spark plugs can re-veal the condition of the engine.

To remove a spark plug

1. Remove cowling B. (Seepage 6-6.)

2. Remove the spark plug cover bypulling it out as shown.

3. Remove the spark plug cap.

4. Remove the spark plug as shownwith the spark plug wrench includ-ed in the owner’s tool kit.

1. Screw

1

1. Spark plug cover

1

1. Spark plug cap

1. Spark plug wrench

1

1


6-10

2

3

4

5

6

7

8

9

To check the spark plugs

1. Check that the porcelain insulatoraround the center electrode oneach spark plug is a medi-um-to-light tan (the ideal colorwhen the vehicle is ridden normal-ly).

2. Check that all spark plugs installedin the engine have the same color.

NOTE:

If any spark plug shows a distinctly dif-ferent color, the engine could be oper-ating improperly. Do not attempt todiagnose such problems yourself. In-stead, have a Yamaha dealer check

the vehicle.

3. Check each spark plug for elec-trode erosion and excessive car-bon or other deposits, and replaceit if necessary.

To install a spark plug

1. Measure the spark plug gap with awire thickness gauge and, if nec-

essary, adjust the gap to specifica-tion.

2. Clean the surface of the spark pluggasket and its mating surface, andthen wipe off any grime from thespark plug threads.

3. Install the spark plug with thespark plug wrench, and then tight-en it to the specified torque.

NOTE:

If a torque wrench is not available wheninstalling a spark plug, a good estimateof the correct torque is 1/4–1/2 turnpast finger tight. However, the sparkplug should be tightened to the speci-

fied torque as soon as possible.

4. Install the spark plug cap.5. Place the spark plug cover in the

original position as shown, andthen install the cowling.

Specified spark plug:

NGK/CR7E

1. Spark plug gap

Spark plug gap:

0.7–0.8 mm (0.028–0.031 in)

1

Tightening torque:

Spark plug:12.5 Nm (1.25 m·kgf, 9 ft·lbf)

1. Spark plug cover

1


6-11

1

2

3

4

5

6

7

8

9

EAU19854

Engine oil and oil filter cartridge

The engine oil level should be checkedbefore each ride. In addition, the oilmust be changed and the oil filter car-tridge replaced at the intervals speci-fied in the periodic maintenance andlubrication chart.

To check the engine oil level

1. Place the vehicle on the center-stand.

CAUTION:

ECA11290

The engine must be cold before pro-ceeding with the oil level check, oth-erwise the check will result in a false

reading.

NOTE:

Make sure that the vehicle is positionedstraight up when checking the oil level.A slight tilt to the side can result in a

false reading.

2. Start the engine, warm it up for twominutes, and then turn it off.

3. Wait two minutes until the oil set-

tles, and then check the oil levelthrough the check window locatedat the bottom-left side of the crank-case.

NOTE:

The engine oil should be between the

minimum and maximum level marks.

4. If the engine oil is below the mini-mum level mark, add sufficient oilof the recommended type to raiseit to the correct level.

To change the engine oil (with or without oil filter cartridge replace-ment)

1. Start the engine, warm it up forseveral minutes, and then turn itoff.

2. Place an oil pan under the engineto collect the used oil.

3. Remove the engine oil filler capand drain bolt to drain the oil fromthe crankcase.

1. Engine oil level check window2. Maximum level mark3. Minimum level mark

132

1. Engine oil filler cap

1


6-12

2

3

4

5

6

7

8

9

NOTE:

Skip steps 4–6 if the oil filter cartridge is

not being replaced.

4. Remove the oil filter cartridge withan oil filter wrench.

NOTE:

An oil filter wrench is available at a

Yamaha dealer.

5. Apply a thin coat of engine oil tothe O-ring of the new oil filter car-tridge.

NOTE:

Make sure that the O-ring is properly

seated.

6. Install the new oil filter cartridge,and then tighten it to the specifiedtorque with a torque wrench.

7. Install the engine oil drain bolt, andthen tighten it to the specifiedtorque.

8. Add the specified amount of therecommended engine oil, and theninstall and tighten the oil filler cap.

1. Engine oil drain bolt

1

1. Oil filter wrench2. Oil filter cartridge

21

1. Torque wrench

Tightening torque:

Oil filter cartridge:17 Nm (1.7 m·kgf, 12.3 ft·lbf)

Tightening torque:

Engine oil drain bolt:43 Nm (4.3 m·kgf, 31.1 ft·lbf)

1


6-13

1

2

3

4

5

6

7

8

9

CAUTION:

ECA11620

�

In order to prevent clutch slip-page (since the engine oil alsolubricates the clutch), do notmix any chemical additives. Donot use oils with a diesel speci-fication of “CD” or oils of a high-er quality than specified. Inaddition, do not use oils labeled“ENERGY CONSERVING II” orhigher.

�

Make sure that no foreign mate-

rial enters the crankcase.

9. Start the engine, and then let it idlefor several minutes while checkingit for oil leakage. If oil is leaking, im-mediately turn the engine off andcheck for the cause.

10. Turn the engine off, and then

check the oil level and correct it ifnecessary.

11. Reset the oil change indicator ac-cording to the following procedure.

To reset the oil change indicator

1. Turn the key to “ON”.2. Hold the “OIL CHANGE” button

pushed for two to eight seconds.

3. Release the “OIL CHANGE” but-ton, and the oil change indicatorwill go off.

NOTE:

If the engine oil is changed before theoil change indicator comes on (i.e. be-fore the periodic oil change interval hasbeen reached), the indicator must be

reset after the oil change for the nextperiodic oil change to be indicated atthe correct time. To reset the oil changeindicator before the periodic oil changeinterval has been reached, follow theabove procedure, but note that the indi-cator will come on for 1.4 seconds afterreleasing the “OIL CHANGE” button,

otherwise repeat the procedure.

Recommended engine oil:

See page 8-1.

Oil quantity:

Without oil filter cartridge replace-ment:

2.80 L (2.96 US qt) (2.46 Imp.qt)With oil filter cartridge replacement:

2.90 L (3.07 US qt) (2.55 Imp.qt)

1. “OIL CHANGE” button

1


6-14

2

3

4

5

6

7

8

9

EAU19994

Chain drive oil

The chain drive oil should be changedas follows at the intervals specified inthe periodic maintenance and lubrica-tion chart.

1. Remove panel F. (See page 6-6.)2. Place an oil pan under the chain

drive case to collect the used oil.3. Remove the oil filler cap and drain

bolt to drain the oil from the chaindrive case.

4. Install the chain drive oil drain bolt,and then tighten it to the specifiedtorque.

5. Add the specified amount of therecommended oil.

6. Wipe the dipstick clean, insert itinto the oil filler hole (withoutscrewing it in), and then remove itto check the oil level.

NOTE:

The chain drive oil should be betweenthe minimum and maximum level

marks.

7. If the chain drive oil is below theminimum level mark, add sufficientoil of the recommended type toraise it to the correct level.

8. Insert the dipstick into the oil fillerhole, and then tighten the oil fillercap.

CAUTION:

ECA15010

�

Make sure that no foreign mate-rial enters the chain drive case.

�

Make sure that no oil gets on the

tire or wheel.

9. Check the chain drive case for oilleakage. If leakage is found, checkfor the cause.

1. Chain drive oil filler cap2. Chain drive oil drain bolt

1

2

Tightening torque:

Chain drive oil drain bolt:20 Nm (2.0 m·kgf, 14.5 ft·lbf)

Recommended chain drive oil:

See page 8-1.

Oil quantity:

0.70 L (0.74 US qt) (0.62 Imp.qt)

1. Maximum level mark2. Minimum level mark

1

2


6-15

1

2

3

4

5

6

7

8

9

10. Install the panel.

EAU20070

Coolant

The coolant level should be checkedbefore each ride. In addition, the cool-ant must be changed at the intervalsspecified in the periodic maintenanceand lubrication chart.

EAU42831

To check the coolant level

1. Place the vehicle on a level sur-face and hold it in an upright posi-tion.

NOTE:

�

The coolant level must be checkedon a cold engine since the levelvaries with engine temperature.

�

Make sure that the vehicle is posi-tioned straight up when checkingthe coolant level. A slight tilt to the

side can result in a false reading.

2. Check the coolant level throughthe check window.

NOTE:

The coolant should be between the

minimum and maximum level marks.

3. If the coolant is at or below theminimum level mark, lift up theright floorboard mat as shown.

4. Remove the coolant reservoir cov-

1. Maximum level mark2. Minimum level mark3. Coolant level check window

1. Right floorboard mat

3

12

1


6-16

2

3

4

5

6

7

8

9

er by removing the screw.

5. Open the reservoir cap, add cool-ant to the maximum level mark,and then close the reservoir cap.

CAUTION:

ECA10471

�

If coolant is not available, usedistilled water or soft tap waterinstead. Do not use hard wateror salt water since it is harmfulto the engine.

�

If water has been used insteadof coolant, replace it with cool-ant as soon as possible, other-wise the cooling system will notbe protected against frost andcorrosion.

�

If water has been added to the

coolant, have a Yamaha dealercheck the antifreeze content ofthe coolant as soon as possible,otherwise the effectiveness of

the coolant will be reduced.

WARNING

EWA10380

Never attempt to remove the radiator

cap when the engine is hot.

6. Install the coolant reservoir coverby installing the screw.

7. Place the right floorboard mat inthe original position.

NOTE:

�

The radiator fan is automaticallyswitched on or off according to thecoolant temperature in the radia-tor.

�

If the engine overheats, see page

6-36 for further instructions.

1. Coolant reservoir cover2. Screw

12

1. Coolant reservoir cap

Coolant reservoir capacity (up to the maximum level mark):

0.35 L (0.37 US qt) (0.31 Imp.qt)

1


6-17

1

2

3

4

5

6

7

8

9

EAU21121

Cleaning the air filter element

The air filter element should be cleanedat the intervals specified in the periodicmaintenance and lubrication chart.Clean the air filter element more fre-quently if you are riding in unusuallywet or dusty areas.

1. Remove cowling A. (Seepage 6-6.)

2. Remove the windshield by remov-ing the screws.

3. Remove the panel shown by re-moving the screws.

4. Remove the air filter case cover byremoving the screws, and then pullthe air filter element out.

5. Lightly tap the air filter element toremove most of the dust and dirt,and then blow the remaining dirtout with compressed air as shown.If the air filter element is damaged,replace it.

6. Insert the air filter element into the

1. Screw

1

1

1. Screw2. Panel

1. Air filter case cover2. Screw

1 1

2

1

2 2

1. Air filter element

1


6-18

2

3

4

5

6

7

8

9

air filter case.

CAUTION:

ECA10480

�

Make sure that the air filter ele-ment is properly seated in theair filter case.

�

The engine should never be op-erated without the air filter ele-ment installed, otherwise thepiston(s) and/or cylinder(s) may

become excessively worn.

7. Install the air filter case cover by in-stalling the screws.

8. Place the panel in the original po-sition, and then install the screws.

9. Install the windshield and the cowl-ing.

EAU33481

Adjusting the engine idling speed

The engine idling speed must bechecked and, if necessary, adjusted asfollows at the intervals specified in theperiodic maintenance and lubricationchart.The engine should be warm beforemaking this adjustment.

NOTE:

The engine is warm when it quickly re-

sponds to the throttle.

1. Remove panel B. (See page 6-6.)2. Check the engine idling speed

and, if necessary, adjust it to spec-ification by turning the idle adjust-ing screw. To increase the engineidling speed, turn the screw in di-rection (a). To decrease the en-gine idling speed, turn the screw indirection (b).

NOTE:

If the specified idling speed cannot beobtained as described above, have a

Yamaha dealer make the adjustment.

3. Install the panel.

1. Idle adjusting screw

Engine idling speed:

1100–1300 r/min

1(a)(b)


6-19

1

2

3

4

5

6

7

8

9

EAU21382

Checking the throttle cable free play

The throttle cable free play should mea-sure 3.0–5.0 mm (0.12–0.20 in) at thethrottle grip. Periodically check thethrottle cable free play and, if neces-sary, have a Yamaha dealer adjust it.

EAU21401

Valve clearance

The valve clearance changes with use,resulting in improper air-fuel mixtureand/or engine noise. To prevent thisfrom occurring, the valve clearancemust be adjusted by a Yamaha dealerat the intervals specified in the periodicmaintenance and lubrication chart.

EAU33600

Tires

To maximize the performance, durabil-ity, and safe operation of your vehicle,note the following points regarding thespecified tires.

Tire air pressure

The tire air pressure should be checkedand, if necessary, adjusted before eachride.

WARNING

EWA10500

�

The tire air pressure must bechecked and adjusted on coldtires (i.e., when the temperatureof the tires equals the ambienttemperature).

�

The tire air pressure must be ad-justed in accordance with theriding speed and with the totalweight of rider, passenger, car-go, and accessories approved

for this model.

1. Throttle cable free play

1


6-20

2

3

4

5

6

7

8

9

WARNING

EWA11200

Because loading has an enormousimpact on the handling, braking,performance and safety characteris-tics of your vehicle, you should keepthe following precautions in mind.

�

NEVER OVERLOAD THE VEHI-CLE! Operation of an overload-ed vehicle may result in tiredamage, loss of control, or se-vere injury. Make sure that the

total weight of rider, passenger,cargo, and accessories doesnot exceed the specified maxi-mum load for the vehicle.

�

Do not carry along looselypacked items, which can shiftduring a ride.

�

Securely pack the heaviestitems close to the center of thevehicle and distribute theweight evenly on both sides.

�

Adjust the tire air pressure withregard to the load.

�

Check the tire condition and air

pressure before each ride.

Tire inspection

The tires must be checked before eachride. If the center tread depth reachesthe specified limit, if the tire has a nail orglass fragments in it, or if the sidewall iscracked, have a Yamaha dealer re-place the tire immediately.

NOTE:

The tire tread depth limits may differfrom country to country. Always comply

with the local regulations.

Tire air pressure (measured on cold tires):

0–90 kg (0–198 lb):

Front:225 kPa (33 psi) (2.25 kgf/cm

2

)Rear:

250 kPa (36 psi) (2.50 kgf/cm

2

)

XP500 90–188 kg (198–414 lb)XP500A 90–183 kg (198–403 lb):

Front:225 kPa (33 psi) (2.25 kgf/cm

2

)Rear:

280 kPa (41 psi) (2.80 kgf/cm

2

)

Maximum load*:

XP500 188 kg (414 lb)XP500A 183 kg (403 lb)

* Total weight of rider, passenger, car-go and accessories

1. Tire sidewall2. Tire tread depth

Minimum tire tread depth (front and rear):

1.6 mm (0.06 in)

1

2


6-21

1

2

3

4

5

6

7

8

9

Tire information

This model is equipped with tubelesstires.

WARNING

EWA10470

�

Have a Yamaha dealer replaceexcessively worn tires. Besidesbeing illegal, operating the vehi-cle with excessively worn tiresdecreases riding stability andcan lead to loss of control.

�

The replacement of all wheeland brake related parts, includ-ing the tires, should be left to aYamaha dealer, who has thenecessary professional knowl-

edge and experience.

EAU21960

Cast wheels

To maximize the performance, durabil-ity, and safe operation of your vehicle,note the following points regarding thespecified wheels.

�

The wheel rims should be checkedfor cracks, bends or warpage be-fore each ride. If any damage isfound, have a Yamaha dealer re-place the wheel. Do not attempteven the smallest repair to thewheel. A deformed or crackedwheel must be replaced.

�

The wheel should be balancedwhenever either the tire or wheelhas been changed or replaced. Anunbalanced wheel can result inpoor performance, adverse han-dling characteristics, and a short-ened tire life.

�

Ride at moderate speeds afterchanging a tire since the tire sur-face must first be “broken in” for itto develop its optimal characteris-tics.

Front tire:

Size:120/70R14 M/C 55H

Manufacturer/model:DUNLOP/D252FBRIDGESTONE/TH01F

Rear tire:

Size:160/60R15 M/C 67H

Manufacturer/model:DUNLOP/D252BRIDGESTONE/TH01R


6-22

2

3

4

5

6

7

8

9

EAU33453

Front and rear brake lever free play

Front

Rear

There should be no free play at thebrake lever ends. If there is free play,have a Yamaha dealer inspect the

brake system.

WARNING

EWA14211

A soft or spongy feeling in the brakelever can indicate the presence of airin the hydraulic system. If there is airin the hydraulic system, have aYamaha dealer bleed the system be-fore operating the vehicle. Air in thehydraulic system will diminish thebraking performance, which may re-sult in loss of control and an acci-

dent.

EAU33473

Adjusting the rear brake lock lever cable

Rear brake lock lever cable adjustmentmay be required if the rear brake locklever does not hold properly. When therear brake lock lever is not in use, therear brake lock lever cable lengthshould measure 45 mm to 47 mm (1.77in to 1.85 in) at the rear brake caliper.Periodically check the rear brake locklever cable length and, if necessary,adjust it as follows.To increase the rear brake lock levercable length, turn the adjusting nut atthe rear brake caliper in direction (a).

1. Adjusting nut2. Rear brake lock lever cable length

2 1

(b)

(a)


6-23

1

2

3

4

5

6

7

8

9

To decrease the rear brake lock levercable length, turn the adjusting nut indirection (b).

WARNING

EWA10650

If proper adjustment cannot be ob-tained as described, have a Yamaha

dealer make this adjustment.

EAU22390

Checking the front and rear brake pads

The front and rear brake pads must bechecked for wear at the intervals spec-ified in the periodic maintenance andlubrication chart.

EAU22430

Front brake pads

Each front brake pad is provided withwear indicator grooves, which allowyou to check the brake pad wear with-out having to disassemble the brake.To check the brake pad wear, checkthe wear indicator grooves. If a brakepad has worn to the point that the wear

indicator grooves have almost disap-peared, have a Yamaha dealer replacethe brake pads as a set.

EAU22493

Rear brake pads

1. Remove the rear brake caliper byremoving the bolts.

2. Check each rear brake pad fordamage and measure the liningthickness. If a brake pad is dam-aged or if the lining thickness isless than 0.8 mm (0.03 in), have aYamaha dealer replace the brakepads as a set.

3. Install the rear brake caliper by in-

1. Brake pad wear indicator groove

11

1. Bolt2. Lining thickness

1

2


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3

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7

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9

stalling the bolts, then tighteningthem to the specified torque.

CAUTION:

ECA12822

Do not apply the rear brake or rearbrake lock after the brake caliperhas been removed, otherwise thebrake caliper piston will be forced

out.

EAU22710

Checking the brake fluid level

Front brake

Rear brake

Insufficient brake fluid may allow air to

enter the brake system, possibly caus-ing it to become ineffective.Before riding, check that the brake fluidis above the minimum level mark andreplenish if necessary. A low brake fluidlevel may indicate worn brake padsand/or brake system leakage. If thebrake fluid level is low, be sure to checkthe brake pads for wear and the brakesystem for leakage.Observe these precautions:

�

When checking the fluid level,make sure that the top of the brakefluid reservoir is level.

�

Use only the recommended qualitybrake fluid, otherwise the rubberseals may deteriorate, causingleakage and poor braking perfor-mance.

�

Refill with the same type of brakefluid. Mixing fluids may result in aharmful chemical reaction andlead to poor braking performance.

�

Be careful that water or dust doesnot enter the brake fluid reservoir

Tightening torque:

Brake caliper bolt:40 Nm (4.0 m·kgf, 28.9 ft·lbf)

1. Minimum level mark

1. Minimum level mark

1

1

Recommended brake fluid:

DOT 4


6-25

1

2

3

4

5

6

7

8

9

when refilling. Water will signifi-cantly lower the boiling point of thefluid and may result in vapor lock,and dirt may clog the ABS hydrau-lic unit valves.

�

Brake fluid may deteriorate paint-ed surfaces or plastic parts. Al-ways clean up spilled fluidimmediately.

�

As the brake pads wear, it is nor-mal for the brake fluid level to grad-ually go down. However, if thebrake fluid level goes down sud-denly, have a Yamaha dealercheck the cause.

EAU22730

Changing the brake fluid

Have a Yamaha dealer change thebrake fluid at the intervals specified inthe NOTE after the periodic mainte-nance and lubrication chart. In addition,have the oil seals of the master cylin-ders and calipers as well as the brakehoses replaced at the intervals listedbelow or whenever they are damagedor leaking.

�

Oil seals: Replace every twoyears.

�

Brake hoses: Replace every fouryears.

EAU23111

Checking and lubricating the throttle grip and cable

The operation of the throttle grip shouldbe checked before each ride. In addi-tion, the cable should be lubricated atthe intervals specified in the periodicmaintenance chart.


6-26

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EAU23171

Lubricating the front and rear brake levers

Front brake lever

Rear brake lever

The pivoting points of the front and rearbrake levers must be lubricated at theintervals specified in the periodic main-

tenance and lubrication chart.

EAU23211

Checking and lubricating the centerstand and sidestand

The operation of the centerstand andsidestand should be checked beforeeach ride, and the pivots and met-al-to-metal contact surfaces should belubricated if necessary.

Recommended lubricant:

Lithium-soap-based grease (all-pur-pose grease)


6-27

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9

WARNING

EWA10740

If the centerstand or sidestand doesnot move up and down smoothly,have a Yamaha dealer check or re-

pair it.

EAU23271

Checking the front fork

The condition and operation of the frontfork must be checked as follows at theintervals specified in the periodic main-tenance and lubrication chart.

To check the condition

WARNING

EWA10750

Securely support the vehicle so that

there is no danger of it falling over.

Check the inner tubes for scratches,damage and excessive oil leakage.

To check the operation

1. Place the vehicle on a level sur-face and hold it in an upright posi-tion.

2. While applying the front brake,push down hard on the handlebarsseveral times to check if the frontfork compresses and reboundssmoothly.

CAUTION:

ECA10590

If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check or re-

pair it.

Recommended lubricant:

Lithium-soap-based grease (all-pur-pose grease)


6-28

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3

4

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9

EAU23280

Checking the steering

Worn or loose steering bearings maycause danger. Therefore, the operationof the steering must be checked as fol-lows at the intervals specified in the pe-riodic maintenance and lubricationchart.

1. Place a stand under the engine toraise the front wheel off theground.

WARNING

EWA10750

Securely support the vehicle so that

there is no danger of it falling over.

2. Hold the lower ends of the frontfork legs and try to move them for-ward and backward. If any freeplay can be felt, have a Yamahadealer check or repair the steering.

EAU23290

Checking the wheel bearings

The front and rear wheel bearings mustbe checked at the intervals specified inthe periodic maintenance and lubrica-tion chart. If there is play in the wheelhub or if the wheel does not turnsmoothly, have a Yamaha dealer checkthe wheel bearings.


6-29

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EAU23411

Battery

This model is equipped with asealed-type (MF) battery, which doesnot require any maintenance. There isno need to check the electrolyte or toadd distilled water.

To access the battery

1. Open the seat. (See page 3-14.)2. Remove the battery cover by re-

moving the screws.

To charge the battery

Have a Yamaha dealer charge the bat-tery as soon as possible if it seems tohave discharged. Keep in mind that thebattery tends to discharge more quicklyif the vehicle is equipped with optionalelectrical accessories.

WARNING

EWA10760

�

Electrolyte is poisonous anddangerous since it contains sul-furic acid, which causes severeburns. Avoid any contact withskin, eyes or clothing and al-ways shield your eyes whenworking near batteries. In caseof contact, administer the fol-

lowing FIRST AID.

�

EXTERNAL: Flush with plentyof water.

�

INTERNAL: Drink large quan-tities of water or milk and im-mediately call a physician.

�

EYES: Flush with water for 15minutes and seek promptmedical attention.

�

Batteries produce explosive hy-drogen gas. Therefore, keepsparks, flames, cigarettes, etc.,away from the battery and pro-vide sufficient ventilation whencharging it in an enclosedspace.

�

KEEP THIS AND ALL BATTER-IES OUT OF THE REACH OF

CHILDREN.

To store the battery

1. If the vehicle will not be used formore than one month, remove thebattery, fully charge it, and thenplace it in a cool, dry place.

2. If the battery will be stored for morethan two months, check it at leastonce a month and fully charge it if

1. Screw2. Battery cover

1

2

1. Battery

1


6-30

2

3

4

5

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8

9

necessary.3. Fully charge the battery before in-

stallation.4. After installation, make sure that

the battery leads are properly con-nected to the battery terminals.

CAUTION:

ECA10630

�

Always keep the batterycharged. Storing a dischargedbattery can cause permanentbattery damage.

�

To charge a sealed-type (MF)battery, a special (constant-volt-age) battery charger is required.Using a conventional batterycharger will damage the battery.If you do not have access to asealed-type (MF) battery charg-er, have a Yamaha dealer

charge your battery.

EAU36543

Replacing the fuses

The main fuse box is located beside thebattery and can be accessed as fol-lows:

1. Open the seat. (See page 3-14.)2. Remove the battery cover. (See

page 6-29.)3. Disconnect the negative battery

lead, and then lift the battery asshown.

For non-ABS models

For ABS models

The fuse box, which contains the fusesfor the individual circuits, is located un-der the battery cover and can be ac-cessed as follows.

1. Open the seat. (See page 3-14.)2. Remove the battery cover.

If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off

the electrical circuit in question.2. Remove the blown fuse, and then

install a new fuse of the specified

1. Negative battery lead2. Fuse box3. Battery4. Parking lighting fuse

1

2

4

3

1. Negative battery lead2. Fuse box 3. Battery 4. ABS motor fuse (for ABS models)5. ABS control unit fuse (for ABS models)6. Parking lighting fuse7. Spare fuse

1

32

4

7

6

5


6-31

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2

3

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5

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9

amperage.

NOTE:

To access the main fuse, remove the

main fuse box cover as shown.

For non-ABS models For ABS models

1. Main fuse2. Spare main fuse3. Main fuse box cover

2

1

3

1. Signaling system fuse2. Headlight fuse3. Ignition fuse4. Radiator fan fuse5. Fuel injection system fuse6. Backup fuse (for odometer and clock)7. Spare fuse

7

123456

1. Signaling system fuse2. Headlight fuse3. Ignition fuse4. Radiator fan fuse5. Fuel injection system fuse6. Backup fuse (for odometer and clock)7. Spare fuse

7

123456


6-32

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3

4

5

6

7

8

9

CAUTION:

ECA10640

Do not use a fuse of a higher amper-age rating than recommended toavoid causing extensive damage tothe electrical system and possibly a

fire.

3. Turn the key to “ON” and turn on

the electrical circuit in question tocheck if the device operates.

4. If the fuse immediately blowsagain, have a Yamaha dealercheck the electrical system.

EAU23760

Replacing the headlight bulb

This model is equipped with a quartzbulb headlight. If the headlight bulbburns out, replace it as follows.

1. Disconnect the headlight coupler,and then remove the bulb cover.

2. Unhook the headlight bulb holder,and then remove the defectivebulb.

Specified fuses:

Main fuse: 30.0 A

Headlight fuse: 15.0 A

Signaling system fuse: XP500 20.0 AXP500A 15.0 A

Ignition fuse: 10.0 A

Parking lighting fuse: 10.0 A

Radiator fan fuse: 15.0 A

Fuel injection system fuse: 10.0 A

ABS control unit fuse: XP500A 5.0 A

ABS motor fuse: XP500A 30.0 A

Backup fuse: 10.0 A

1. Headlight coupler2. Headlight bulb cover

12


6-33

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7

8

9

WARNING

EWA10790

Headlight bulbs get very hot. There-fore, keep flammable products awayfrom a lit headlight bulb, and do nottouch the bulb until it has cooled

down.

3. Place a new headlight bulb into po-sition, and then secure it with thebulb holder.

CAUTION:

ECA10660

Do not touch the glass part of theheadlight bulb to keep it free fromoil, otherwise the transparency ofthe glass, the luminosity of the bulb,

and the bulb life will be adversely af-fected. Thoroughly clean off any dirtand fingerprints on the headlightbulb using a cloth moistened with al-

cohol or thinner.

4. Install the headlight bulb cover,and then connect the coupler.

5. Have a Yamaha dealer adjust theheadlight beam if necessary.

EAU43040

Tail/brake light

If the tail/brake light does not come on,have a Yamaha dealer check its electri-cal circuit or replace the bulb.

1. Headlight bulb holder2. Unhook.

1

2

1. Do not touch the glass part of the bulb.

1


6-34

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3

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5

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9

EAU43050

Replacing a front turn signal light bulb


2. Remove the socket (together withthe bulb) by turning it counter-clockwise.

3. Remove the defective bulb by pull-ing it out.

4. Insert a new bulb into the socket.5. Install the socket (together with the

bulb) by turning it clockwise.

EAU24270

Replacing a rear turn signal light bulb


2. Remove cowling C. (Seepage 6-6.)

3. Remove the socket (together withthe turn signal light bulb) by turningit counterclockwise.

4. Remove the defective bulb bypushing it in and turning it counter-clockwise.

5. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.

6. Install the socket (together with the

bulb) by turning it clockwise.7. Install the cowling.

1. Turn signal light bulb socket

1

1. Turn signal light bulb socket

1


6-35

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2

3

4

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6

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8

9

EAU24330

License plate light

If the license plate light does not comeon, have a Yamaha dealer check theelectrical circuit or replace the bulb.

EAU43230

Replacing an auxiliary light bulb

This model is equipped with two auxil-iary lights. If an auxiliary light bulb burnsout, replace it as follows.

1. Remove the socket (together withthe bulb) by pulling it out.

2. Remove the defective bulb by pull-ing it out.

3. Insert a new bulb into the socket.4. Install the socket (together with the

bulb) by pushing it in.

EAU25880

Troubleshooting

Although Yamaha scooters receive athorough inspection before shipmentfrom the factory, trouble may occur dur-ing operation. Any problem in the fuel,compression, or ignition systems, forexample, can cause poor starting andloss of power.The following troubleshooting chartsrepresent quick and easy proceduresfor checking these vital systems your-self. However, should your scooter re-quire any repair, take it to a Yamahadealer, whose skilled technicians havethe necessary tools, experience, andknow-how to service the scooter prop-erly.Use only genuine Yamaha replace-ment parts. Imitation parts may look likeYamaha parts, but they are often inferi-or, have a shorter service life and canlead to expensive repair bills.

1. Auxiliary light bulb socket

1


6-36

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3

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9

EAU42500

Troubleshooting charts

Starting problems or poor engine performance

WARNING

EWA10840

Keep away open flames and do not smoke while checking or working on the fuel system.

Check the fuel level inthe fuel tank.

1. FuelThere is enough fuel.

There is no fuel.

Check the compression.

Supply fuel. The engine does not start. Check the compression.

Operate the electric starter.

2. CompressionThere is compression.

There is no compression.

Check the ignition.

Have a Yamaha dealercheck the vehicle.

Remove the spark plugsand check the electrodes.

3. Ignition Wipe off with a dry cloth and correct thespark plug gaps, or replace the spark plugs.

Have a Yamaha dealer check the vehicle.

The engine does not start.Have a Yamaha dealercheck the vehicle.

The engine does not start.Check the battery.

Operate the electric starter.

4. BatteryThe engine turns over quickly.

The engine turns over slowly.

The battery is good.

Check the battery lead connections,and charge the battery if necessary.

Dry

Wet Operate the electric starter.


6-37

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5

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7

8

9

Engine overheating

WARNING

EWAT1040

�

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may beblown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

�

Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap

while turning it counterclockwise, and then remove the cap.

NOTE:

If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant

as soon as possible.

Wait until the engine has cooled.

Check the coolant level in the reservoir and radiator.

The coolant level is OK.

The coolant level is low.Check the cooling systemfor leakage.

Have a Yamaha dealer checkand repair the cooling system.

Add coolant. (See NOTE.)

Start the engine. If the engine overheats again, have a Yamaha dealer check and repair the cooling system.

There isleakage.

There is no leakage.

7-1

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EAU37833

Matte color caution

CAUTION:

ECA15192

Some models are equipped withmatte colored finished parts. Besure to consult a Yamaha dealer foradvice on what products to use be-fore cleaning the vehicle. Using abrush, harsh chemical products orcleaning compounds when cleaningthese parts will scratch or damagetheir surface. Wax also should notbe applied to any matte colored fin-

ished parts.

EAU26100

Care

While the open design of a scooter re-veals the attractiveness of the technol-ogy, it also makes it more vulnerable.Rust and corrosion can develop even ifhigh-quality components are used. Arusty exhaust pipe may go unnoticedon a car, however, it detracts from theoverall appearance of a scooter. Fre-quent and proper care does not onlycomply with the terms of the warranty,but it will also keep your scooter lookinggood, extend its life and optimize itsperformance.

Before cleaning

1. Cover the muffler outlet with aplastic bag after the engine hascooled down.

2. Make sure that all caps and coversas well as all electrical couplersand connectors, including thespark plug cap, are tightly in-stalled.

3. Remove extremely stubborn dirt,like oil burnt onto the crankcase,with a degreasing agent and abrush, but never apply such prod-

ucts onto seals, gaskets and wheelaxles. Always rinse the dirt and de-greaser off with water.

Cleaning

CAUTION:

ECA10780

�

Avoid using strong acidic wheelcleaners, especially on spokedwheels. If such products areused on hard-to-remove dirt, donot leave the cleaner on the af-fected area any longer than in-structed. Also, thoroughly rinsethe area off with water, immedi-ately dry it, and then apply a cor-rosion protection spray.

�

Improper cleaning can damagewindshields, cowlings, panelsand other plastic parts. Use onlya soft, clean cloth or spongewith mild detergent and water toclean plastic.

�

Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been incontact with strong or abrasivecleaning products, solvent or


7-2

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9

thinner, fuel (gasoline), rust re-movers or inhibitors, brake flu-id, antifreeze or electrolyte.

�

Do not use high-pressure wash-ers or steam-jet cleaners sincethey cause water seepage anddeterioration in the following ar-eas: seals (of wheel and swing-arm bearings, fork and brakes),electric components (couplers,connectors, instruments,switches and lights), breatherhoses and vents.

�

For scooters equipped with awindshield: Do not use strongcleaners or hard sponges asthey will cause dulling orscratching. Some cleaning com-pounds for plastic may leavescratches on the windshield.Test the product on a small hid-den part of the windshield tomake sure that it does not leaveany marks. If the windshield isscratched, use a quality plasticpolishing compound after

washing.

After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with cleanwater. Use a toothbrush or bottlebrushfor hard-to-reach areas. Stubborn dirtand insects will come off more easily ifthe area is covered with a wet cloth fora few minutes before cleaning.

After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roadsduring winter are extremely corrosive incombination with water, carry out thefollowing steps after each ride in therain, near the sea or on salt-sprayedroads.

NOTE:

Salt sprayed on roads in the winter may

remain well into spring.

1. Clean the scooter with cold waterand a mild detergent after the en-gine has cooled down.

CAUTION:

ECA10790

Do not use warm water since it in-creases the corrosive action of the

salt.

2. Apply a corrosion protection sprayon all metal, including chrome- andnickel-plated, surfaces to preventcorrosion.

After cleaning

1. Dry the scooter with a chamois oran absorbing cloth.

2. Use a chrome polish to shinechrome, aluminum and stain-less-steel parts, including the ex-haust system. (Even the thermallyinduced discoloring of stain-less-steel exhaust systems can beremoved through polishing.)

3. To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and nickel-plat-ed, surfaces.

4. Use spray oil as a universal clean-er to remove any remaining dirt.

5. Touch up minor paint damagecaused by stones, etc.

6. Wax all painted surfaces.7. Let the scooter dry completely be-

fore storing or covering it.


7-3

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9

WARNING

EWA10940

�

Make sure that there is no oil orwax on the brakes or tires. Ifnecessary, clean the brakediscs and brake linings with aregular brake disc cleaner or ac-etone, and wash the tires withwarm water and a mild deter-gent.

�

Before operating the scootertest its braking performance

and cornering behavior.

CAUTION:

ECA10800

�

Apply spray oil and wax spar-ingly and make sure to wipe offany excess.

�

Never apply oil or wax to anyrubber and plastic parts, buttreat them with a suitable careproduct.

�

Avoid using abrasive polishingcompounds as they will wear

away the paint.

NOTE:

Consult a Yamaha dealer for advice on

what products to use.

EAU36550

Storage

Short-term

Always store your scooter in a cool, dryplace and, if necessary, protect itagainst dust with a porous cover.

CAUTION:

ECA10820

�

Storing the scooter in a poorlyventilated room or covering itwith a tarp, while it is still wet,will allow water and humidity toseep in and cause rust.

�

To prevent corrosion, avoiddamp cellars, stables (becauseof the presence of ammonia)and areas where strong chemi-

cals are stored.

Long-term

Before storing your scooter for severalmonths:

1. Follow all the instructions in the“Care” section of this chapter.

2. Fill up the fuel tank and add fuelstabilizer (if available) to preventthe fuel tank from rusting and the


7-4

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5

6

7

8

9

fuel from deteriorating.3. Perform the following steps to pro-

tect the cylinders, piston rings, etc.from corrosion.a. Remove the spark plug caps

and the spark plugs.b. Pour a teaspoonful of engine oil

into the spark plug bores.c. Install the spark plug caps onto

the spark plugs, and then placethe spark plugs on the cylinderhead so that the electrodes aregrounded. (This will limit spark-ing during the next step.)

d. Turn the engine over severaltimes with the starter. (This willcoat the cylinder walls with oil.)

e. Remove the spark plug capsfrom the spark plugs, and theninstall the spark plugs and thespark plug caps.

WARNING

EWA10950

To prevent damage or injury fromsparking, make sure to ground thespark plug electrodes while turning

the engine over.

4. Lubricate all control cables and the

pivoting points of all levers andpedals as well as of the sidestand/centerstand.

5. Check and, if necessary, correctthe tire air pressure, and then liftthe scooter so that both of itswheels are off the ground. Alterna-tively, turn the wheels a little everymonth in order to prevent the tiresfrom becoming degraded in onespot.

6. Cover the muffler outlet with aplastic bag to prevent moisturefrom entering it.

7. Remove the battery and fullycharge it. Store it in a cool, dryplace and charge it once a month.Do not store the battery in an ex-cessively cold or warm place [lessthan 0 °C (30 °F) or more than 30°C (90 °F)]. For more informationon storing the battery, see page6-29.

NOTE:

Make any necessary repairs before

storing the scooter.

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9

SPECIFICATIONS

EAU2633J

Dimensions:

Overall length: 2235 mm (88.0 in)

Overall width: 775 mm (30.5 in)

Overall height: 1410 mm (55.5 in)

Seat height: 795 mm (31.3 in)

Wheelbase: 1575 mm (62.0 in)

Ground clearance: 130 mm (5.12 in)

Minimum turning radius: 2800 mm (110.2 in)

Weight:

With oil and fuel: XP500 227.0 kg (500 lb)XP500A 232.0 kg (511 lb)

Engine:

Engine type: Liquid cooled 4-stroke, DOHC

Cylinder arrangement: Forward-inclined parallel 2-cylinder

Displacement: 499.0 cm

3

Bore

×

stroke: 66.0

×

73.0 mm (2.60

×

2.87 in)Compression ratio:

11.00 :1

Starting system: Electric starter

Lubrication system: Dry sump

Engine oil:

Type: SAE10W30 or SAE10W40

Recommended engine oil grade: API service SG type or higher, JASO stan-dard MA

Engine oil quantity:

Without oil filter cartridge replacement: 2.80 L (2.96 US qt) (2.46 Imp.qt)

With oil filter cartridge replacement: 2.90 L (3.07 US qt) (2.55 Imp.qt)

Chain drive oil:

Type: SAE80 API GL-4 Hypoid gear oil

Quantity: 0.70 L (0.74 US qt) (0.62 Imp.qt)

Cooling system:

Coolant reservoir capacity (up to the maxi-mum level mark):

0.35 L (0.37 US qt) (0.31 Imp.qt)Radiator capacity (including all routes):

1.50 L (1.59 US qt) (1.32 Imp.qt)

Air filter:

Air filter element: Dry element

Fuel:

Recommended fuel: Regular unleaded gasoline only

Fuel tank capacity: 14.0 L (3.70 US gal) (3.08 Imp.gal)

Fuel injector:

Manufacturer: AISAN

Model/quantity: 1100-87B60/1100-87B70

Spark plug (s):

Manufacturer/model: NGK/CR7E

Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)

Clutch:

Clutch type: Wet, multiple-disc automatic

Transmission:

Primary reduction system: Spur gear/helical gear

Primary reduction ratio: 52/32

×

36/22 (2.659)Secondary reduction system:

Chain driveSecondary reduction ratio:

41/25

×

40/29 (2.262)Transmission type:

V-belt automaticOperation:

Centrifugal automatic type

Chassis:

Frame type: Diamond

Caster angle: 28.00 °

SPECIFICATIONS

8-2

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5

6

7

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9

Trail: 95.0 mm (3.74 in)

Front tire:

Type: Tubeless

Size: 120/70R14 M/C 55H

Manufacturer/model: DUNLOP/D252F

Manufacturer/model: BRIDGESTONE/TH01F

Rear tire:

Type: Tubeless

Size: 160/60R15 M/C 67H

Manufacturer/model: DUNLOP/D252

Manufacturer/model: BRIDGESTONE/TH01R

Loading:

Maximum load: XP500 188 kg (414 lb)XP500A 183 kg (403 lb)

* (Total weight of rider, passenger, cargo and accessories)

Tire air pressure (measured on coldtires):

Loading condition: 0–90 kg (0–198 lb)

Front: 225 kPa (33 psi) (2.25 kgf/cm

2

)

Rear: 250 kPa (36 psi) (2.50 kgf/cm

2

)Loading condition:

XP500 90–188 kg (198–414 lb)XP500A 90–183 kg (198–403 lb)

Front: 225 kPa (33 psi) (2.25 kgf/cm

2

)Rear:

280 kPa (41 psi) (2.80 kgf/cm

2

)

Front wheel:

Wheel type: Cast wheel

Rim size: 14M/C x MT3.50

Rear wheel:

Wheel type: Cast wheel

Rim size: 15M/C x MT5.00

Front brake:

Type: Dual disc brake

Operation: Right hand operation

Recommended fluid: DOT 4

Rear brake:

Type: Single disc brake

Operation: Left hand operation

Recommended fluid: DOT 4

Front suspension:

Type: Telescopic fork

Spring/shock absorber type: Coil spring/oil damper

Wheel travel: 120.0 mm (4.72 in)

Rear suspension:

Type: Swingarm

Spring/shock absorber type: Coil spring/gas-oil damper

Wheel travel: 117.0 mm (4.61 in)

Electrical system:

Ignition system: Transistorized coil ignition (digital)

Charging system: AC magneto

Battery:

Model: GT9B-4

Voltage, capacity: 12 V, 8.0 Ah

Headlight:

Bulb type: Halogen bulb

Bulb voltage, wattage

×

quantity:

Headlight: 12 V, 60 W/55.0 W

×

1Headlight:

12 V, 55.0 W

×

1

SPECIFICATIONS

8-3

2

3

4

5

6

7

8

9

Tail/brake light: 12 V, 5.0 W/21.0 W

×

2Front turn signal/position light:

12 V, 21 W/5.0 W

×

2Rear turn signal light:

12 V, 21.0 W

×

2Auxiliary light:

12 V, 5.0 W

×

2License plate light:

12 V, 5.0 W

×

1Meter lighting:

14 V, 2.0 W

×

3High beam indicator light:

14 V, 1.4 W

×

1Turn signal indicator light:

14 V, 1.4 W

×

2Engine trouble warning light:

14 V, 1.4 W

×

1ABS warning light:

XP500A 14 V, 1.4 W

×

1Immobilizer system indicator light:

LED

Fuses:

Main fuse: 30.0 A

Headlight fuse: 15.0 A

Signaling system fuse: XP500 20.0 AXP500A 15.0 A

Ignition fuse: 10.0 A

Parking lighting fuse: 10.0 A

Radiator fan fuse: 15.0 A

Fuel injection system fuse: 10.0 A

ABS control unit fuse: XP500A 5.0 A

ABS motor fuse: XP500A 30.0 A

Backup fuse: 10.0 A

9-1

1

2

3

4

5

6

7

8

9


EAU26351

Identification numbers

Record the key identification number,vehicle identification number and mod-el label information in the spaces pro-vided below for assistance whenordering spare parts from a Yamahadealer or for reference in case the vehi-cle is stolen.KEY IDENTIFICATION NUMBER:

VEHICLE IDENTIFICATION NUMBER:

MODEL LABEL INFORMATION:

EAU26381

Key identification number

The key identification number isstamped into the key tag. Record thisnumber in the space provided and useit for reference when ordering a newkey.

EAU26410

Vehicle identification number

The vehicle identification number isstamped into the frame.

NOTE:

The vehicle identification number isused to identify your vehicle and maybe used to register it with the licensing

authority in your area.

1. Key identification number2. Code re-registering key (red bow)3. Standard keys (black bow)

1. Vehicle identification number

1


9-2

2

3

4

5

6

7

8

9

EAU26500

Model label

The model label is affixed to the insideof the rear storage compartment. (Seepage 3-16.) Record the information onthis label in the space provided. This in-formation will be needed when orderingspare parts from a Yamaha dealer.

1. Model label

1

INDEX

A

ABS (for ABS models) ............................ 3-11ABS warning light (for ABS models) ......... 3-3Acceleration and deceleration................... 5-2Air filter element, cleaning....................... 6-17Anti-theft alarm (optional).......................... 3-8Auxiliary light bulb, replacing .................. 6-35

B

Battery..................................................... 6-29Brake fluid, changing .............................. 6-25Brake fluid level, checking ...................... 6-24Brake lever, front..................................... 3-10Brake lever, rear ..................................... 3-10Brake levers, lubricating.......................... 6-26Braking...................................................... 5-3

C

Care .......................................................... 7-1Catalytic converter .................................. 3-14Centerstand and sidestand, checking and

lubricating ............................................. 6-26Chain drive oil ......................................... 6-14Coolant.................................................... 6-15Cowlings and panels, removing and

installing.................................................. 6-6

D

Dimmer switch .......................................... 3-9

E

Engine break-in......................................... 5-4Engine idling speed................................. 6-18Engine oil and oil filter cartridge.............. 6-11Engine stop switch .................................... 3-9Engine trouble warning light...................... 3-3

F

Front and rear brake lever free play........ 6-22

Front and rear brake pads, checking.......6-23Front fork, checking .................................6-27Fuel..........................................................3-13Fuel consumption, tips for reducing...........5-4Fuel tank cap ...........................................3-12Fuses, replacing ......................................6-30

H

Handlebar switches ...................................3-9Hazard switch ..........................................3-10Headlight bulb, replacing .........................6-32Helmet holder ..........................................3-15High beam indicator light ...........................3-3Horn switch................................................3-9

I

Identification numbers................................9-1Ignition circuit cut-off system ...................3-18Immobilizer system....................................3-1Immobilizer system indicator light..............3-4Indicator and warning lights .......................3-3

K

Key identification number ..........................9-1

L

License plate light ....................................6-35

M

Main switch/steering lock...........................3-2Matte color, caution ...................................7-1Model label ................................................9-2Multi-function display .................................3-5

P

Parking.......................................................5-5Part locations.............................................2-1Pass switch................................................3-9Periodic maintenance and lubrication

chart ........................................................6-3

Pre-operation check list .............................4-2

R

Rear brake lock lever ..............................3-11Rear brake lock lever cable, adjusting ....6-22Rider backrest, adjusting.........................3-15

S

Safe-riding points ......................................1-4Safety information .....................................1-1Seat .........................................................3-14Shock absorber .......................................3-17Sidestand ................................................3-18Spark plugs, checking ...............................6-9Specifications ............................................8-1Speedometer.............................................3-4Starting off .................................................5-2Starting the engine ....................................5-1Start switch................................................3-9Steering, checking...................................6-28Storage......................................................7-3Storage compartments ............................3-16

T

Tachometer ...............................................3-5Tail/brake light .........................................6-33Throttle cable free play, checking............6-19Throttle grip and cable, checking and

lubricating..............................................6-25Tires ........................................................6-19Tool kit .......................................................6-1Troubleshooting.......................................6-35Troubleshooting charts............................6-36Turn signal indicator lights.........................3-3Turn signal light bulb (front), replacing ....6-34Turn signal light bulb (rear), replacing.....6-34Turn signal switch......................................3-9

INDEX

V

Valve clearance .......................................6-19Vehicle identification number.....................9-1

W

Wheel bearings, checking .......................6-28Wheels.....................................................6-21

PRINTED ON RECYCLED PAPERYAMAHA MOTOR CO., LTD.

PRINTED IN JAPAN2006.10–0.2×1 !

(E)

PRINTED ON RECYCLED PAPERYAMAHA MOTOR CO., LTD.

PRINTED IN JAPAN2006.10–0.2×1 !

(E)

15b-28199-e0 xp500axp500 manual should be considered a permanent part of this scooter and should...

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