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    Steckbare feststoffisolierte berspannungsableiterfr Hochspannung

    Pluggable, Solid State Insulated Surge Arresters

    for High Voltage

    Ruben Grund, Michael Zerrer, Stuttgart, March 7th, 2012

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    Content

    Obervoltages and Insulation Coordination

    Voltage Limitation by Metal Oxide Varistors

    Design of Surge Arresters

    Rating of Surge Arresters

    Protective Zone

    Pluggable Surge Arresters

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    Overvoltages and Ins. CoordinationEquipment Damage by Overvoltage

    Example: Transformer (Very Expensive!)

    Lightning stroke hits power line

    Overvoltage travelsover power line to transformer

    Insulation withstand voltage exceeded

    Dielectric breakdown

    Short circuit

    Severe equipment damage

    Protection by Surge Arresters

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    Lightning Overvoltages

    Cause: Atmospheric discharge Duration: Microseconds, e.g. 1,2/50 Magnitude: > 5 Um Can be limited by surge arresters (SA)

    Switching Overvoltages (incl. line discharge) Cause: Switching in power system Duration: Milliseconds Magnitude: 2 to 3.6 Um Can be limited by surge arresters (SA)

    Temporary Overvoltages (TOV) Cause: Load flow variations in power system Duration: Seconds Magnitude: 1 to 1.3 Um Can not be limited by SA,

    SA must be rated to withstand TOV

    Overvoltages and Ins. CoordinationTypes of Overvoltages

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    Voltage Duration

    Lightning

    overvoltage

    (Microseconds)

    Switching

    overvoltage

    (Milliseconds)

    Temporary

    overvoltage

    (Seconds)

    Highest voltage

    for Equipment Um(Continuously)

    MagnitudeofVol

    tageinp.u.ofU

    m

    5

    4

    3

    2

    1

    0

    Overvoltages and Ins. CoordinationVoltage Limitation by Surge Arrester

    Basic insulation level (BIL),i.e. lightning impulse withstand voltage 1,2/50 s,e.g. 3.4 p.u.

    Withstand voltage of equipment

    Voltage limited by arresterVoltage w/o arrester

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    Voltage Limitation by MOVPhysical Principle

    Voltage limitation by MO surge arrester bases on electronic effect in MO grain structure.

    Interface between zinc oxide (ZnO) grain and bismuth oxide (Bi2O3)acts as unidirectional potential barrier of 3.5 Volts (Diode).

    Multitude of statistically connected diodes acts as bidirectional varistor.

    MO: Metal Oxide

    MOV: Metal Oxide Varistor

    Varistor: Variable ResistorTypical MOV element range (TDK EPCOS)

    Diameter 32 mm to 99 mm

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    Example:TDK EPCOS MOV E78 SR 123

    Diameter 78 mm, Ures = 12*103 kV

    16

    14

    12

    10

    8

    6

    4 10-4 10-3 10-2 10-1 1 10 102 103 104

    PeakValueofVoltageinkV

    Peak value of current in A

    Factor 100,000,000 = 108

    Voltage Limitation by MOVElectric Characteristic

    Factor2.4

    Residual voltage Ures = 12 kV@ nominal discharge current 10 kA

    Continuous operating voltage Uc = 5 kV@ leakage current 100 A

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    Environment

    Dry, wet

    Clean, polluted

    Design of Surge ArrestersGeneral Design Options

    Surge arresters consist of MOV element column inside a housing.

    MOV element column is determined by electrical requirements:

    Length of column (= quantity of elements)according to voltage.

    Diameter of column (MOV type)according to energy requirements.

    Housing type is determined by application, mechanicaland environmental requirements:

    HV, MV, Outdoor, Indoor, AIS, GIS

    GIS substation, transformer:GIS surge arrester, pluggable surge arrester

    AIS, standard mechanical requirements:porcelain, polymer cage design

    AIS, high mechanical requirements:

    polymer tube design

    AIS, low pollution: porcelain

    AIS, high pollution: polymer cage or tube design

    Length

    (voltag

    e)

    Head force

    Diameter (energy)

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    Design of Surge Arresters

    GIS Pluggable

    AIS, Porcelain

    AISPolymer Tube

    AISPolymer Cage

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    Rated voltage (Ur)

    Voltage which can be applied to surge arrester for 10 seconds during operating duty test. Most important key data, NOT to be confused with Uc (see below).

    Continuous operating vol tage (Uc or MCOV) Maximum voltage which can be applied to surge arrester continuously. Uc = Um /3 Usually, Uc = Ur /1.25

    Nominal discharge current (In) Permissible peak value of lightning impulse current 8/20 s through arrester. Usually 5, 10 or 20 kA

    Protection level Residual voltage Ures at nominal discharge current. Rating factor = Ures / Ur for every arrester / MOV type.

    Line discharge class (LD-Class) Characterises energy absorption capability by classes 1 to 5. Depends on Um and power line length. Difficult calculation (simulation of power system) or just follow standard tables.

    Short circuit current Power frequency short circuit current of 200 ms duration.

    Rating of Surge ArrestersKey Data

    Um

    Um/3

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    Rated frequency

    Usually 50 or 60 Hz. Different consideration for harmonics e.g. in HVDC required.

    Energy absorption capability (in kJ/kV per Ur or Uc)

    Thermal energy absorption capability during operating duty test.

    Current impulse energy absorption capability at different waveshapes.

    High current impulse capability in kA

    Permissible peak value of high current impulse 4/10 s through arrester.

    Temporary overvoltage (TOV) capability

    Withstand temporary overvoltage of different voltage(1 s, 10 s, 100 s)

    Derating curves available for every arrester type.

    Creepage distance in kV/cm

    Ur / distance between terminals across shed profile.

    Withstand voltage of housing in kV

    AC, lightning impulse, switching impulse

    Dry, wet

    Mechanical strength

    Permissible cantilever strength in kNm

    Permissible headload in kN

    Dynamic (short term) and static (continuously)

    Rating of Surge ArrestersKey Data

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    Fast transient overvoltages (e.g. lightning impulse) travel along the power line like waves.

    Waves are reflected when hitting higher impedance and then increase their peak value. Arrester cuts off wave, however, wave base travels to equipment, is reflected and increases peak value.

    Example from MV power system:

    Overvoltage wave is shaped like a voltage ramp, steepness 1000 kV/s (1 kV/ns)

    Wave travels at speed of light 300 m/s.

    Distance from arrester to transformer is 3 m

    Arrester limits voltage to 80 kV at its terminals

    Protective ZonePhysical Background

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    0 10 20 30 40 50 60 70 80 90 100 110 120

    t [ns]

    u[kV]

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    0 10 20 30 40 50 60 70 80 90 100 110 120

    t [ns]

    u[kV]

    Voltage at transformer

    up to 100 kV

    Voltage at arrester

    limited to 80 kV

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    Example 1:

    Distribution system, insulated neutralUm = 24 kV, BIL = 125 kVArrester Ur = 30 kV, Ures = 80 kV

    (125 / 1,15) - 80

    21000 300 m =4.3 mxs =

    Due to travelling wave effects of fast transient overvoltages,

    surge arresters are effective only within limited distance to arrester location In other words: Do not install arresters too far away from equipment to be protected!

    Simplified calculation of the protective zone (Details see IEC 60099-5, 60071-1, 60071-2):

    xs Protective zone m

    BIL Basic insulation level kV

    1.15 Safety factor

    Ures Protection level of the arrester kV

    s Front steepness of the overvoltage kV/s

    (usually about 1000 kV/s)

    vtw Speed of travelling wave:

    300 m/s on overhead line (speed of light c")

    200 m/s in cables

    (BIL / 1,15) - Ures

    2s vtwxs =

    Protective ZoneCalculation

    Example 2:

    Transmission system, groundedUm = 420 kV, BIL = 1425 kVArrester Ur = 336 kV, Ures = 806 kV

    (1425 / 1,15) - 806

    21000 300 m =65 mxs =

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    Pluggable Interface for HVDesign and Advantages

    Connection element is completely protected from the environment by the housing.At the same time, the housing provides electric shock protection.

    Pluggable connection is easy to plug/unplug and installation is quickly done.

    Cable section to be prepared for installation of a plug is relatively short.

    Socket of equipment to be connected with plug can be terminated with dummy plug.

    Thus, equipment may be tested w/o cable attached. No gas or oil handling required at switchgear or transformer on site.

    Pluggable connections are dry, mechanically stable all around and can be installed in any position.

    Field grading in socket and plug are manufactured and routine tested in the factoryand thus have high reliability and robustness.

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    Pluggable Surge ArrestersDesign

    Plug includingcontact and

    insulating part

    Polymer insulatingpart incl. field

    gradingFRP tube housing

    Head flange incl.pressure release

    system

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    Minimum distance and thus maximum electrical protection of equipment

    (e.g. GIS busbar, tansformer etc.) by integration of the arrester into the insulating system. Fast installation and fast change after overload by pluggable connection.

    No pressure vessel, no gas monitoring, no environment hazardous substancesby dry insulation made from elastomer material.

    Pluggable solid state insulated surge arresters for high voltage combine the advantages of GIS arresters

    (maximum electrical protection)

    Pluggable technology(easy connection/disconnnection)

    Solid state insulation

    Pluggable Surge ArrestersFeatures and Application

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    Questions and Answers

    Thank you for your attention