1khd626826ge system test report etl600

7/21/2019 1KHD626826ge System Test Report ETL600

1/13

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. ABB Switzerland Ltd

Rev. ind:

Type des. Part no.

Prep. A. Bemsel / PSNEX 2005-11-12 Doc.kind No. of p.

Appr. H. Benninger / PSND 2007-05-21

Resp.dept. PSNEX

Title System Test Report ETL600 13+

Doc. no. Lang. Rev. ind. Page

ABB Switzerland Ltd 1KHD626826 en G B1

FILE: 1KHD626826ge System Test Report ETL600.doc; TEMPLATE: TECHN_DOC_STAND_P.dot R0; SKELETON: ; SAVEDATE: 5/21/2007 5:32:00 PM

SYSTEM TEST REPORT

Powerline Carrier Equipment: Series ETL600

Project : ..

ABB Order N : ..

Station : ..

Link : ..

Equipment N : ..

Frequency : TX = kHz RX = kHz

Direction : ..

System Test Report contains

ETL600 System Test Report Pages B1 to B13

HMI600 Printout of Configuration Pages .............

HMI600 Printout of Status Pages .............

The tuning of the equipment is in accordance with the following instructions:

Programming and Testing of ETL600 1KHW001493-EN

Compatibility Requirements for ETL600 1KHW001490-ENTuning of ETL600 Rx RF Filter P4RX 1KHW001491-ENTuning of ETL600 Tx RF Filter E5TX 1KHW001492-ENInput Voltage Change B5LC 1KHL015788-ENAPLC Channel Equalization for ETL600 1KHW001494-ENFirmware Download for ETL600 1KHW001496-ENTechnical Data ETL600 1KHW001498-EN


2/13



SAFETY INSTRUCTIONS

Please refer to chapter 2 of Instruction Manual 1KHW001489.

Designations and abbreviations used:

Refer to 1KHW001493-EN Programming and Testing of ETL600

REVISION

Rev.ind.

Page (p.)Chapter (c.)

Description DateDept./Init.

a Complete document Exctracted from document 1KHW001993-EN, Rev. A. 2005-11-21,PTUKX1/AB

b c. Safety instructions Text modified

c. Designations andabbreviations

Added

Complete document Added fields for revision index referring to the contents of the test report

Complete table of tests Changed text size to 9

Steps B.5.2 and B.5.3 Added. => Previous steps B.5.2 to B.5.4 renumbered to B.5.4 to B.5.6

Steps B.5.1 and B.6.1 Added lines for the bandwidth 4 kHzc. Customer acceptance(last page)

Modified

2006-02-17,PTUKT/Be

c Section B7 Inserted.Previous sections B7 B14 renumbered to B8 B15 2006-04-26,PTUKT/Be

Step B10.4 (earlier B9.4) Replaced T22 by T71

Step B4 Checkbox added

d Steps B12, B13 Changed acceptance limits 2006-06-30,PSND/Be

e p. 1, p. 13p. 1

Updated department designationsInserted line for link designation

2006-09-19,PSND/Be

f Steps B14, B15 Tests of G.703.1 and LAN ports added

(

previous sections B14, B15 renumbered to B16, B17).Replaced entry fields for telephony levels by checkboxes

2007-02-01,

PSND/Be

g Steps B11.3, B11.5 Corrected default levels 2007-05-21,PSND/Be


3/13

Rev. ind.

System Test Report ETL600 Equipment HE



Test

No. Test procedur e Test point

Permissible

value Units

Test

result

B.1 General

B.1.1 Visual checks

Correct wiring of protective earth P7LA, P7LC PE wired [ ]

Correct wiring of power supply P7LA, P7LC polarity ok [ ]

Equipment connected to adequatevoltage source

[ ]

B.2 Check power supply B5LA/B5LCUpper Lower

B.2.1 Battery supply 48V DC B5LA (BAT-0V) -46 to 56 V DC [ ] [ ] D

B.2.2 Mains supply 230V AC B5LC (UR-0V) -46 to 52 V DC [ ] [ ] D

B.2.3 Mains supply 115V AC B5LC (UR-0V) -46 to 52 V DC [ ] [ ] D

B.2.4 Ripple on 48V DC B5LA (BAT-0V) < 1 V rms [ ] [ ] D

B.2.5 Ripple on UR (Mains) B5LC (UR-0V) < 1 V rms [ ] [ ] D

B.3 Connect to the equipment, downloadconfiguration and prepare for tuning &testing

Connect to the equipment Check communicationbetween PC and P4LT

[ ]

Download configuration Download successful [ ]

Activate the Tuning & testing dialog box Prepare Tuning & testing [ ]

B.4 Change conf iguration, if necessary [ ]

B.5 Transmitter

B.5.1 Programming of Tx RF filt erRefer to Tuning of ETL600 Tx RF FilterE5TX 1KHW001492-EN Upper* Lower

Bandwidth = 4 kHz E5TX Refer [ ] [ ] D

Bandwidth = 8 kHz E5TX to [ ] [ ] D

Bandwidth = 16 kHz E5TX document [ ] [ ] D

Bandwidth = 32 kHz E5TX 1KHW001492 [ ] [ ] D

Center frequency E5TX fTx=________ kHz

B.5.2 Settings for RF hybrid P3LE

Jumpers set according to dialog box'Tune Tx RF filter'

P3LE T3Ax, T3Bx,T4Ax, T4Bx

[ ]

B.5.3 Settings for combiner P3LG, ifpresent

Jumpers set according to dialog box'Tune Tx RF filter'

P3LG TAx, TBx, JRx [ ]

Upper und Lower stands for upper rack / lower rack and applies to 80 W equipment ETL680 only.


4/13

Rev. ind.




Test

No. Test procedure Test point

Permissible

value Units

Test

result

B.5.4 Tune Tx RF fil terUpper* Lower

Dialog box 'Tune Tx RF filter' E5TX Refer to doc.1KHW001492

[ ] [ ] D

B.5.5 Adjust Tx RF level

Dialog box: Adjust Tx RF level

Click Start/Set

RF hybrid (X200) or RF line(X175)

value indicatedin dialog box

[ ]

B.5.6 Adjust Tx alarm level

Dialog box: Adjust Tx alarm level

Click Activate Tx alarm level, set jumperCH and turn potentiometer R116 onP1LA till LED on it lights

LED to be ON [ ]

Tx alarm indication: RF hybrid & - in case of80W - combiner

LED to be ON [ ]

State of HW alarm relay afterprogrammed delay.

Pins 2-3 of V9OT cable Closed [ ]

Turn potentiometer R116 on P1LA tillLED on it goes off.

LED to be OFF [ ]

Tx alarm indication RF hybrid & - in case of80W - combiner

LED to be OFF [ ]

State of HW alarm relay afterprogrammed delay.

Click OK.

Pins 2-3 of V9OT cable Open [ ]

B.6 Receiver

B.6.1 Programming of Rx RF filt erRefer to Tuning of ETL600 Rx RF FilterP4RX 1KHW001491-EN

Bandwidth = 4 kHz P4RX Refer [ ]

Bandwidth = 8 kHz P4RX to [ ]

Bandwidth = 16 kHz P4RX document [ ]

Bandwidth = 32 kHz P4RX 1KHW001491 [ ]

Center frequency P4RX fRx=________ kHz

B.6.2 Tune Rx RF fil ter P4RX, if present

Dialog box 'Tune Rx RF filter' P4RX, P3LL, P4LM Refer to doc.1KHW001491

[ ]

B.6.3 Adjust Rx RF level

Dialog box: Tuning & testing

Dialog box: Adjust Rx RF level Dialog box Valueindicatedin dialog box.

dBu [ ]

Follow the instructions in the dialog box

B.6.4 Tune RF hybr id P3LE

Tuned Default Dialog box: Tune RF hybrid Dialog box Tuned / default

setting[ ] [ ] D


5/13

Rev. ind.




Test


Permissible

value Units

Test

result

B.6.5 Link alarm indication

Activate link alarm by interrupting RFconnection.

Link alarm LED on P4LT LED to be ON [ ]

State of Link alarm relay afterprogrammed delay.

Terminals 5-6 at V9OTexternal cable

Closed [ ]

Deactivate link alarm by restoring thelink.

Link alarm LED on P4LT LED to be OFF [ ]

State of link alarm relay afterprogrammed delay.

Terminals 5-6 at V9OTexternal cable

Open [ ]

B.7 Equalization

B.7.1 Measure frequency responseCh 1 Ch 2 Ch 3

In menu Equipment / Commissioning and

maintenance / Frequency response /APLC channel 1, APLC channel 2 orAPLC channel 3

HMI600 [ ] [ ] [ ]

B.7.2 Select Equal izerCh 1 Ch 2 Ch 3

In menu Equipment / Commissioning andmaintenance / Select equalizer / APLCchannel 1, APLC channel 2 orAPLC channel 3

HMI600 [ ] [ ] [ ]

B.8 Testing of R1BC, if present

Activate alarms as programmed on

R1BC.

Corresponding N/C contacts

on R1BC.

Closed [ ]

Deactivate alarms as programmed onR1BC.

Corresponding N/C contactson R1BC.

Open [ ]

B.9 Configure Real Time Clock (RTC)

B.9.1 Setting real time clock

Menu: Equipment, Commissioning andmaintenance, Eventrecorder, Set clock

Download date / time to RTC Dialog box Actual time anddate

[ ]

B.9.2 Testing external real time clocksynchronization (if available)

Menu: Equipment, Commissioning andmaintenance, Eventrecorder, Set clock

Download date/time to RTC Dialog box Wrong time

Upload date/time from RTC Dialog box Correct time [ ]


6/13

Rev. ind.




Test


Permissible

value Units

Test

result

B.10 Testing of NSD600 / G4AI, ifpresent

B.10.1 Inputs

N11 N22N28N34N54N65 N71Input 1 IN1Activate Input 1

Check LED IN1

Terminal,(T/1) (T.../2)

LED IN1

U1, seeSystem settings

ON

V DC[ ] [ ] [ ] [ ] [ ] [ ] [ ]


Check LED IN2


LED IN2


ON

V DC[ ] [ ] [ ] [ ] [ ] [ ] [ ]


Check LED IN3


LED IN3


ON

V DC[ ] [ ] [ ] [ ] [ ] [ ] [ ]

N11 N22N28N34N54N65 N71Input 4 IN4

Activate Input 4Check LED IN4

Terminal,

(T/7) (T.../8)LED IN4

U4, see

System settingsON

V DC [ ] [ ] [ ] [ ] [ ] [ ] [ ]

B.10.2 Outputs

N11 N22N28N34N54N65 N71Enforce action for OUT1.Check Output 1, OUT1:

Check LED OUT1


LED OUT1

Closed

ON[ ] [ ] [ ] [ ] [ ] [ ] [ ]


Check LED OUT2


LED OUT2

Closed

ON[ ] [ ] [ ] [ ] [ ] [ ] [ ]


Check LED OUT3


LED OUT3

Closed

ON[ ] [ ] [ ] [ ] [ ] [ ] [ ]


Check LED OUT4


LED OUT4

Closed

ON[ ] [ ] [ ] [ ] [ ] [ ] [ ]

N11 N22N28N34N54N65 N71Enforce action for relay 1REL1 close/open

Check LED REL1


LED REL1

Refer G4AIprogramming

ON[ ] [ ] [ ] [ ] [ ] [ ] [ ]

N11 N22N28N34N54N65 N71Enforce action for relay 2REL2 close/open

Check LED REL2


LED REL2

Refer G4AIprogramming

ON[ ] [ ] [ ] [ ] [ ] [ ] [ ]

B.10.3 NSD600 loop test TPE1 TPE2Check Actual transmissiontime TLink

Menu: Equipment,Commissioning andmaintenance, NSD600 sendloop test

HMI600 < 1.3*T0 ms _______ _______

B.10.4 Command transmissiontime

Command A

Tx command A

Rx command A

Terminal:

(T71/1) (T71/2) [ ](T/...) (T.../) [ ]

(T71/9) (T71/10) [ ]

(T/...) (T.../) [ ]

Refer HMI600

Mean value

T0 ms

TPE1

________

TPE2

________


7/13

Rev. ind.




Test


Permissible

value Units

Test

result

Command B

Tx command B

Rx command B

Terminal:

(T71/3) (T71/4) [ ](T/...) (T.../) [ ]

(T71/11) (T71/12) [ ](T/...) (T.../) [ ]

Refer HMI600

Mean value

T0 ms

TPE1

________

TPE2

________

Command C

Tx command C

Rx command C

Terminal:

(T71/5) (T71/6) [ ](T/...) (T.../) [ ]

(T71/13) (T71/14) [ ]

(T/...) (T.../) [ ]

Refer HMI600

Mean value

T0 ms

TPE1

________

TPE2

________

Command D

Tx command D

Rx command D

Terminal:

(T71/7) (T71/8) [ ](T/...) (T.../) [ ]

(T71/15) (T71/16) [ ]

(T/...) (T.../) [ ]

Refer HMI600

Mean value

T0 ms

TPE1

________

TPE2

________

B.10.5 Reset counters

Menu: Equipment,Commissioning andmaintenance, Eventrecorder,Reset counter, OK:

HMI600 All counters = 0 [ ]

B.11 Testing of O4LE

B.11.1 Service Phone. Mark if configured: N11

[ ]

N22

[ ]

N54

[ ]

Pick up the phones and talk. Service phone, at frontpanel Remote servicephone rings, buzzerdrones, talk ispossible

N11[ ]

N22[ ]

N54[ ]

B.11.2 Hot line direct phone Mark if configured: N11

[ ]

N22

[ ]

N54

[ ]

Pick up the phone, wait, pickup remote phone

Direct phone Remote directphone rings untilphone is picked up.

N11

[ ]

N22

[ ]

N54

[ ]

Measure Output level.

Feed 800 Hz with configuredinput level of remotesubscriber (Def.: 0.0 dBm).

Feed into rem. equ. at

terminal, telephony 0a-0bMeasure at terminal,telephony 0a-0b

Configured Output

level 1 dB(Def.: -7.0 dBm)

dBm

(600 )

N11

[ ]

N22

[ ]

N54

[ ]

B.11.3 Remote subscriber. Atremote equ. is Pax 2-Wire

Mark if configured: N11

[ ]

N22

[ ]

N54

[ ]

Test Ringer: Feed ringingvoltage (25 VAC, 25 Hz, R =

2.2 k) into remote PAX 2-Wire

Feed into rem. equ. atterminal, telephony 8a-8b

Subscriber mustring

N11

[ ]

N22

[ ]

N54

[ ]


Feed 800 Hz with configuredinput level of remotePAX.(Def.: 0.0 dBm)



Configured Output


dBm

(600 )

N11

[ ]

N22

[ ]

N54

[ ]


8/13

Rev. ind.




Test


Permissible

value Units

Test

result

B.11.4 Remote subscriber. Atremote equ. is Pax 4-wire


[ ]

N22

[ ]

N54

[ ]

Test Ringer:

Activate M-WIRE of remotePax 4-wire.

Activate at Remote equ.at terminal, telephony 4a-4b

Subscriber mustring

N11

[ ]

N22

[ ]

N54

[ ]


Feed 800 Hz with configuredinput level of remotePAX.(Def.: -3.5 dBm)


Measure at terminal,telephony 0a-0b

Configured Outputlevel 1 dB(Def.: -7.0 dBm)

dBm

(600 )N11

[ ]

N22

[ ]

N54

[ ]

B.11.5 Pax 2-wire Mark if configured: N11

[ ]

N22

[ ]

N54

[ ]

Measure Output level.Feed 800 Hz with configuredinput level of remotesubscriber.(Def.: 0.0 dBm)




dBm(600 ) N11

[ ]

N22

[ ]

N54

[ ]

PAX-BLOCKING normal Measure at terminal,telephony 6a-6b, 6b-7a

6a-6b is open,6b-7a is closed

N11

[ ]

N22

[ ]

N54

[ ]

PAX-BLOCKING blocked

Switch off remote equ., waitabout 30 sec.

Measure at terminal,telephony 6a-6b, 6b-7a


N11

[ ]

N22

[ ]

N54

[ ]

B.11.6 Pax 4-wire. At remote equ. is

Pax 4-wire


[ ]

N22

[ ]

N54

[ ]

Test E-Wire:

Close and open at Remoteequ. at terminal, telephony4a-4b

Terminal, telephony3a-3b

E-Wire must toggle N11

[ ]

N22

[ ]

N54

[ ]


Feed 800 Hz with configuredinput level of remote PAX(Def.: -3.5 dBm).

(Activate at terminal, telephony4a-4b on both equ.)




dBm

(600 )N11

[ ]

N22

[ ]

N54

[ ]

PAX-BLOCKING normal Measure at terminal,telephony 6a-6b, 6b-7a 6a-6b is open,6b-7a is closed N11[ ]N22[ ]

N54[ ]





N11

[ ]

N22

[ ]

N54

[ ]


9/13

Rev. ind.




Test


Permissible

value Units

Test

result

B.11.7 Pax 4-wire. At remote equ. isRemote subscriber


[ ]

N22

[ ]

N54

[ ]

Test E-Wire:

Toggle hook of phone.(Close and open at Remoteequ. at terminal, telephony0a-0b)



[ ]

N22

[ ]

N54

[ ]


Feed 800 Hz with configuredinput level of remotesubscriber.(Def.: 0.0 dBm)




dBm

(600 )N11

[ ]

N22

[ ]

N54

[ ]


6a-6b is open6b-7a is closed

N11

[ ]

N22

[ ]

N54

[ ]





N11

[ ]

N22

[ ]

N54

[ ]

B.11.8 Pax 4/2-wire Mark if configured: N11

[ ]

N22

[ ]

N54

[ ]

Test E-Wire:Close and open at Remoteequ. at terminal, telephony4a-4b



[ ]

N22

[ ]

N54

[ ]

Measure Output level of AF1.


Activate at terminal, telephony4a-4b on both equ..



Configured Output


dBm

(600 )

N11

[ ]

N22

[ ]

N54

[ ]

Measure Output level ofPAX2W.


(Activate at terminal, telephony4a-4b on both equ.)




dBm

(600 )N11

[ ]

N22

[ ]

N54

[ ]

Test Local/Transit:Measure Output level at AF1.Feed 800 Hz with configuredinput level of remote PAX2W(Def.: -0.0 dBm).

Activate at terminal, telephony5a-4b of remote equ..(Activate at terminal, telephony4a-4b on both equ.)



Configured Outputlevel 1.5 dB(Def.: -7.0 dBm)

dBm(600 )

N11

[ ]

N22

[ ]

N54

[ ]



N11

[ ]

N22

[ ]

N54

[ ]

PAX-BLOCKING blockedSwitch off remote equ., waitabout 30 sec.

Measure at terminal,

telephony 6a-6b, 6b-7a

6a-6b is open

6b-7a is closed N11[ ]

N22[ ]

N54[ ]


10/13

Rev. ind.




Test


Permissible

value Units

Test

result

B.11.9 Transit mode for E&M wire Mark if configured: N11

[ ]

N22

[ ]

N54

[ ]

Test E-Wire:Close and open at Remoteequ. at terminal, telephony4a-4b

Terminal, telephony3a-3b E-Wire must toggle N11[ ]

N22[ ]

N54[ ]

B.11.10 Testing the teleoperationports

N11 N22 N34 N54 N65B.11.11 Teleoperation AF1, if notused for telephony

Mark if configured:

[ ] [ ] [ ] [ ] [ ]

Fed input level, [dBm],@ 800 Hz at AF1-IN of remote.

Expected Outputlevel at AF1-OUT

Measured Output level atAF1-OUT

N11: ___________1

N22: ___________1

N34: ___________1

N54: ___________1

N65: ___________1



ext. Boost not active.

N11: _______1

N22: _______1

N34: _______1

N54: _______1

N65: _______1

dBm

(600 )N11: ___________

N22: ___________

N34: ___________

N54: ___________

N65: ___________

N11 N22 N34 N54 N65B.11.12 Teleoperation AF2 Mark if configured:

[ ] [ ] [ ] [ ] [ ]




N11: ___________1

N22: ___________1

N34: ___________1

N54: ___________1

N65: ___________1

Feed into rem. equ. atterminal, teleop. 3a-3b

Measure at terminal,teleop. 4a-4b


N11: _______1

N22: _______1

N34: _______1

N54: _______1

N65: _______1

dBm

(600 )N11: ___________

N22: ___________

N34: ___________

N54: ___________

N65: ___________


[ ] [ ] [ ] [ ] [ ]

Fed input level, [dBm],

@ 800 Hz at AF3-IN of remote.

Expected Output

level at AF3-OUT

Measured Output level at

AF3-OUT

N11: ___________1

N22: ___________1

N34: ___________1

N54: ___________1

N65: ___________1




N11: _______1

N22: _______1

N34: _______1

N54: _______1

N65: _______1

dBm

(600 )N11: ___________

N22: ___________

N34: ___________

N54: ___________

N65: ___________


11/13

Rev. ind.




Test


Permissible

value Units

Test

result


[ ] [ ] [ ] [ ] [ ]




N11: ___________

N22: ___________

N34: ___________

N54: ___________

N65: ___________




N11: _______1

N22: _______1

N34: _______1

N54: _______1

N65: _______1

dBm

(600 )N11: ___________

N22: ___________

N34: ___________

N54: ___________

N65: ___________

N11 N22 N54B.11.15 Teleoperation AF4 used forext. teleprotection

Mark if configured:

[ ] [ ] [ ]

Test EXT-BOOST: Activate at remote equ. atterminal, teleop. 9a-9b

Fed input level, [dBm],@ 800 Hz at AF4-IN




N11: ___________

N22: ___________

N54: ___________


N11: _______1

N22: _______1

N54: _______1

dBm

(600 )N11: ___________

N22: ___________

N54: ___________

B.12 Testing of V.11 port s

B.12.1 V.11 Port 1 Front plate P4LT/P4LU

BER test V.11 PORT 1 BER 10-6

during ____ sec[ ]



during ____ sec[ ]


12/13

Rev. ind.




Test


Permissible

value Units

Test

result

B.13 Testing of V.24 port s



during ____ sec[ ]



during ____ sec[ ]



during ____ sec[ ]

B.13.4 V.24 Port 4 Front plate P4LT/P4LUBER test V.24 PORT 4 BER 10

-6

during ____ sec[ ]



during ____ sec[ ]



during ____ sec[ ]

B.14 Testing of G.703.1 port

B.14.1 G.703.1 Port Front plate P4LT/P4LU

BER test G.703.1 PORT BER 10-6

during ____ sec[ ]

B.15 Testing of LAN port

B.15.1 LAN Port Front plate P4LT/P4LU

Test of throughput LAN PORT Throughput

during _____ sec _____ __________________

Percentage of errored frames LAN PORT% errored frames

during _____ sec % _________

B.16 Documentation

Make a printout of equipmentconfiguration and status data.

[ ]

Save the '*.et6' file on diskwith Serial No. of ETL codedin the file name,

e.g. HE400327B0.ET6

[ ]

B.17 Manual reset [ ]


13/13

Rev. ind.




CUSTOMER ACCEPTANCE

The acceptance form is completed by ABB and the customer representative once all equipment testsdetailed in this document have been performed successfully. Customer acceptance form is part of thetest report.

Testfield ABB Switzerland Ltd

Department PSNEX

Date:

Test Engineer: _____________________________

Supervisor: _____________________________

FAT Witnessed

Date: _____________________________

Engineer: _____________________________

... _____________________________

.. Date: ..... _____________________________

.. Date: ..... _____________________________

.. Date: ..... _____________________________

.. Date: ..... _____________________________

.. Date: ..... _____________________________

1khd626826ge system test report etl600

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