1.low dust generation, suitable for clean room environments ......friction torque of ballscrew under...

GREASE

Hiwin G01 - Grease for heavy load conditions

Hiwin G02 - Grease with low dust generation

Hiwin G03 - Grease with low dust generation for high speed conditions

Hiwin G04 - Grease for high speed conditions

Hiwin G05 - Grease for general purpose

Hiwin G06 - Grease for High Frequency or Short-stroke Condition

Hiwin G07 - Grease for Low Temperature Condition

NEW400g Pipe

1kg Can

70g Tube

HIWIN Grease Capacity

G01 / G02 / G03 / G04 / G05 / G06 / G07 G01 / G02 / G03 / G04 / G05 / G06 / G07

G01 / G02 / G03 / G04 / G05 / G06 / G07

©2016 FORM A01DE05-1609(PRINTED IN TAIWAN)

Features

Basic properties

-2

-1

0

1

2

3

0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2

5.6%10%

Competitor's grease for heavy load conditionHIWIN G01 (3 months)HIWIN G01 (6 months)

HIWIN G01

Color

Base Oil

Consistency Enhancer

Additive

Service Temperature Range(℃)

NLGI-grade (0.1mm)

Light yellow

Mineral oil

Polyurea

Solid lubricant

-15~115

310-340

500

30

>170

40℃Viscosity (cSt)

100℃

Drop Point (℃)

Load on boundary lubrication

at 900rpm (N)>1700

Load on boundary lubrication

at 1770rpm (N)>1300

4-balltest

1.Excellent wear resistance and extreme pressure resistance under heavy load conditions

2.Low friction in low temperatures

3.Water resistant

4.Can be applied by a central lubrication system

5.Suitable for all-electric injection molding machines, die-stamping machines, semi-conductor manufacturing equipment, heavy load actuators, industrial machines and forging machines

Test condition and measurement

Comparison of wear diameter

HIWIN G01

Property of anti-extreme

pressure4-balltest

4-balltest

900rpm

1770rpm

Injection motor votage

Corrosion on copper test

Notes

80kgf30rpm

42%more

30%more

23%more

10%more

Water resistance

Rust proof

Service temperature

range

Anti-wear

Low friction

Test Condition and Measurement

1/2 in

27℃

10 sec

900、1770 rpm

Load when ball wear diameter becomes 500μm

Ball diameter

Temperature

Test time

Rotational speed

Measurement

1/2 in

75℃

60 min

30 rpm

80 kgf

Wear diameter of ball contact point

Ball diameter

Temperature

Test time

Rotational speed

Load

Measurement

Comparison of wear scar

Features

Basic properties

All-electric injection molding machine(80ton) – the voltage of motor which drives the ballscrew on injection unit.

Resistance to extreme pressure test

Anti-wear test

HIWIN G01

Other

Competitor’s grease for heavy load condition

Wear Scar

HIWIN G01

Competitor's grease for heavy load condition

0

400

800

1200

1600

2000

0 500 1000 1500 2000

Rotational speed, rpm

Wea

r loa

d, N

-15 ~ 115 -20 ~ 130

Times (s)

Inje

ctio

n m

otor

vol

tage

(V)

Injection stage

0

0.1

0.2

0.3

0.4

0.5

0.6

Competitor's grease for heavy load condition

HIWIN G01

Wea

r dia

met

er,m

m

HIWIN G01 Grease for heavy load conditions

0.5μm

0

200

400

600

800

1000

0 6 12 18 24 30 36 42 48

HIWIN G02

0 6 12 18 24 30 36 42 48

Time (hr) Time (hr)

0.3μm

0

200

400

600

800

1000

HIWIN G02

0

200

400

600

800

1000

HIWIN G02

HIWIN G02

Diameter (μm) 879 669 474

Competitor’s grease-1

Wear Scar


Competitor's low dust grease 1

Competitor's low dust grease 2

Basic properties

Dust generation

4-ball test(ASTM D2266)

Competitor's low dust grease


Wea

r dia

met

er, μ

m

Num

ber o

f par

ticle

s

Num

ber o

f par

ticle

s

HIWIN G02 Grease with low dust generation

1.Low dust generation, suitable for clean room environments

2.Wear resistant

3.Long term grease, suitable for wide temperature ranges

4.Consists of synthetic hydrocarbon oil and special calcium soap. Resistant to oxidation and ageing

5.Can be used in plastic/steel and plastic/plastic components, compatible with elastomers and plastic materials

Features

HIWIN G02

Color

Base Oil

Viscosity Enhancer

Service Temperature Range (℃)

NLGI grade (0.1mm)

Beige

Synthetic hydrocarbon oil

Special calcium soap

-30~140

265-295

100

15

>180

474μm

40℃Viscosity (cSt)

100℃

Drop point (℃)

4-ball test (ASTM D2266)

HIWING02


Dust generation of KK in clean room

Notes

Dust generation

Anti-wear 46%more

Other

Anti-corrosion

Service temperature

range-30~140 -30~120

HIWIN TECHNOLOGIES CORP.No. 7, Jingke Road, Taichung Precision Machinery Park,Taichung 40852, TaiwanTel: +886-4-23594510Fax: [email protected]

Subsidiaries & R&D Centers

HIWIN Schweiz GmbHJONA, [email protected]

HIWIN FRANCEECHAUFFOUR, [email protected]

HIWIN SrlBRUGHERIO, [email protected]

HIWIN [email protected]

HIWIN KOREASUWON, [email protected]

HIWIN CHINASUZHOU, [email protected]

Mega-Fabs Motion System, Ltd.HAIFA, [email protected]

HIWIN GmbHOFFENBURG, [email protected]

HIWIN JAPANKOBE‧TOKYO‧NAGOYA‧NAGANO‧TOHOKU‧HOKURIKU‧HIROSHIMA‧KUMAMOTO‧FUKUOKA, [email protected]

HIWIN USACHICAGO‧SILICON VALLEY, U.S.A. [email protected]

HIWIN s.r.o.BRNO, CZECH [email protected]

The specifications in this catalog are subject to change without notification.1. HIWIN is the registered trademark of HIWIN Technologies Corp.. Please avoid buying the counterfeit goods that are from unknown sources to protect your rights.

2. Actual products may be different from the specifications and photos in this catalog, and the differences in appearances or specifications may be caused by, among other things, product improvements.

3. HIWIN will not sell or export those techniques and products restricted under the "Foreign Trade Act" and relevant regulations. Any export of restricted products should be approved by competent authorities in accordance with relevant laws, and shall not be used to manufacture or develop the nuclear, biochemical, missile and other military weapons.

4. HIWIN website for patented product directory: http://www.hiwin.tw/Products/Products_patents.aspx

Sample：BallscrewModel：Diameter ϕ25 mm、Lead 5mm；Test Conditions：-40℃~25℃

Features

High frequency & short-stroke condition test (stroke 3mm、600 cycles/min)

Basic properties

HIWIN G06Color

Base oilConsistency enhancer

Service temperature range(℃)

40℃100℃

Viscosity(cst)

Drop point(℃)

BeigePAO

Special Lithium soap-45 to 130265 - 295

326

190

NLGI grade(0.1mm )

HIWIN G06 NOTE

Antiwear

Another general grease

X

Features

Low temperature torque test

Basic properties

ColorBase oil

Consistency enhancerService temperature range(℃)

40℃100℃

Viscosity(cst)

HIWIN G07Beige

MineralLithium- calcium soap

-50 to 80310- 340

143

NLGI grade(0.1mm )

HIWIN G07

NOTE

Low startingtorque

(at low temperature condition)

Ballscrew starting torque

20% lower at -40℃

Competitor's low temperature

grease

Low TemperatureAdaptability

HIWING07

General purpose

0

5

10

15

20

25

»30 ≈

-50 -40 -30 -20 -10 0 10 20 30

Ambient Temperature (℃)

Sta

rtin

g T

orqu

e (k

gf-c

m)

Comparison of different starting torque caused by grease at -40℃

≈ ≈

0

10

HIWIN G07

Sta

rting

Tor

que

(kgf

-cm

)

Generalpurpose

Competitor’slow temperature

grease

20% lower20

»30

2.8 kgf-cm

0

1

2

3

4

5

6

HIWIN G06

Wea

r(μm

)

Generalgrease

Competitor’sfretting grease

38% lower0.8 μm

Linear Guideway surface roughness wear(μm)

HIWIN G06

Generalgrease 5.5

1.3

-6

-2

2

6

0 1 2 3 4 5 6 7 8

-6.5

-2.5

1.5

5.5

0 1 2 3 4 5 6 7 8

4 μm 1 mm

4 μm 1 mm

HIWIN G06 - Grease for High Frequency or Short-stroke Condition

HIWIN G07 - Grease for Low Temperature Condition

HIWIN G03 Grease with low dust generation for high speed conditions

1.Low dust generation, suitable for clean room environments2.Wear resistant under high speed conditions3.Low starting and running torques particularly at low temperatures to ensure high efficiency and conserve energy4.Compatible with plastic components

HIWIN G04 Grease for high speed conditions

1.Wear resistant under high speed conditions2.Low friction force under high speed conditions

3.Water resistant

HIWIN G03

Color

Base Oil

Consistency Enhancer

Service Temperature Range (℃)

NLGI grade (0.1mm)

Beige

Synthetic hydrocarbon oil

Special calcium soap

-45~125

265-295

30

5.9

>210

366μm

40℃Viscosity(cSt)

100℃

Drop point(℃)


HIWIN G04Color

Base OilConsistency Enhancer

Service Temperature Range (℃)NLGI grade (0.1mm)

BeigeEster/PAO

Lithium soap-35 to 120260 – 280

256

>225418μm

40℃Viscosity (cSt)100℃

Drop Point (℃)4-ball test (ASTM D-2266)

HIWING03


Dust generation of KKin clean room

7~15 % lower less than 500rpm

Motor voltage 1.2~2.6% lower

Notes

15%more

Friction torqueat low speed

Frictionresistance athigh speed

Servicetemperature

range

Anti-wear

HIWIN G03

0

200

400

600

800

1000

0 6 12 18 24 30 36 42 48

Time (hr)

0.5μm0.3μm

Competitor’s grease

Competitor's low dust generative grease

Other

HIWIN G03

Wear Scar

Diameter (μm) 432 366

HIWIN G04

Wear Scar

Diameter (μm) 781 418

0

2

4

6

8

10

0 100 200 300 400 500 600

Rotational speed,rpm

Torq

ue(k

gf-c

m)

Friction torque of ballscrew under different rotational speeds

Motor driven voltage under different rotational speeds

0.2

0.3

0.4

0.5

0.6

0 1000 2000 3000 4000

2.6%lower2.5%lower

1.2%lower

HIWIN G03HIWIN G03

HIWIN G04


motor voltage 4.6% lower at 3000rpm

Notes

46 %moreAnti-wear

Low friction

0

200

400

600

800

1000

HIWIN G04

Screw type：40-10

Test condition：motor driven voltage by different greases and rotational speeds

0.2

0.3

0.4

0.5

0.6

0 1000 2000 3000 4000

3.9%lower

4.6%lower4.9%lower

HIWIN G04

Features

Features

Basic properties

Dust generation

Particle counter

Fan KK8610 Industrial Robot

Test model of dust generation

Test condition：Air speed 2.5m/s

Rotational speed of screw：1000rpm

Stroke：210mmParticle counter

FanAir out

Clean air

Acrylic box

KK8610 Industrial Robot

Air filter system

Grease dust generation test


Wear resistance


Wear resistance

competitor's grease for high speed condition

Other

Competitor’s grease

Competitor's grease for high speed conditions

Basic properties

Basic propertiesDust generation

Wea

r dia

met

er, μ

mW

ear d

iam

eter

, μm

Wea

r sca

r dia

met

er, μ

m

Num

ber o

f par

ticle

s

0

200

400

600

Competitor's low dust grease HIWIN G03



Vol

tage

(V)

Vol

tage

(V)

-45~125 -10~80

-35 to 120 -50 to 150


Service temperature

range

Competitor’s grease-2Competitor’s grease-1

0

5

10

15

20

0 100 200 300 400 500 600Rotational speed,rpm

Torq

ue (k

gf-c

m)

Friction torque of ballscrew under different rotational speeds

HIWIN G05

Screw diameter：40mm

Lead：10mm

0

200

400

600

HIWIN G05

HIWIN G05

Wear Scar

Diameter (μm) 468 567 291

Competitor’s grease-1 Competitor’s grease-2



HIWIN G05BrownMineral

Lithium soap-15 to 120

2200190

40℃

4-ball test

Wear scar diameter(μm)(ASTM D-2266)

HIWIN G05

4-ball test

(ASTM D2266)

increases 16%~19%

increases38%~49%


291

2600/2800Welding load (N)(DIN 51350-4)

130

Base oil viscosity(cst/40℃)

170

200

HIWIN G05 Grease for general purpose

1.Wear resistance under general conditions2.Low friction resistance under general conditions3.Long-life

4.Stable to oxidation5.Water resistant6.Protects against corrosion

Features

ColorBase Oil

Consistency EnhancerService Temperature Range (℃)

NLGI gradeViscosity (cst)

Drop Point (℃)

Anti-wear

Low friction resistance

Service temperature

range

NotesOther

Friction resistance

1.Well wear resistance under high frequency(1.5~3G) or short-stroke condition.2.Long term grease, suitable for wide temperature range3.Can be used in plastic/steel and plastic/plastic components, compatible with elastomers and plastic

materials

Service temperature

range

High frequency & short-stroke 3mm、600 cycles/min

increases 300%

1.For low temperature condition: -50℃ to 0℃.2.Low starting and running torques particularly at low temperatures

Competitor’s low temperature greaseCompetitor’s low temperature grease

1.low dust generation, suitable for clean room environments ......friction torque of ballscrew under...

Documents