2.00 hannover presentation-final.ppt … · • reactive to shutdowns & alarms ... 400 kw t l t...
TRANSCRIPT
United Technologies Corporation
Fortune 50 corporation$58 2B in annual sales in 2011$58.2B in annual sales in 2011
~60% of sales are in building technologies
UTC Power UTC Fire& Security
ResearchCenter
HamiltonSundstrand
2
UTC PowerAbout Us
• Fuel cell technology leader since 1958Fuel cell technology leader since 1958
• ~ 450 employees
• 791 U.S. patents issued 263 dditi l U S t t di263 additional U.S. patents pending
• Global leader in efficient, reliable, and sustainable fuel cell solutions
TransportationStationary Fuel Cells Space & Defense
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World Class Manufacturing Facility
• Automated cell stack assembly/robotics
• Advanced cell stack test stands
• Rail/turntable assembly line to rapidly move powerplants – eliminating cranes
• New final test stands for completed power plant
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UTC Power Control Center
• 24/7 powerplant monitoring– Reducing mean time to repair
Increasing customer uptime– Increasing customer uptime
• Reactive to shutdowns & alarms
• Proactive predictive modeling & action (PHM)
S t d t fit4
• Spare parts orders, retrofit tracking, consumables ordering
• Technician & customer communication “hub”
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UTC Power
Achieving 10 year Cell Stack Durability in Phosphoric Acid Fuel Cellsin Phosphoric Acid Fuel Cells
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PureCell® Model 400 SolutionK F tKey Features
400 kW t l t i t t
Output and Efficiency• 400 kW net electric output• 42% electrical efficiency1
• 1.5 MMBtu/hr heat output (455 kW)1,
• Up to 90% system efficiency
Design Characteristics• 10-year stack life • Grid independent capability
Design Characteristics
1 1st year average2 Through use of multiple Model 400 systems
• Load following capability• Natural gas fuel source• Operates in water balance2 Through use of multiple Model 400 systems
3 California Air Resources Board 2007 emissions standardOperates in water balance
• Multi-megawatt capable2
• Certified to FC-1, UL, CARB 20073
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Performance vs Time
4.545%
Model 400 Average Performance vs Years
Electrical Efficiency
3.5
4.0
35%
40%
MM
BTU
/hr
, % Fuel Input
y
2.5
3.0
25%
30%
at O
uput
-M
ency
(LH
V)
1.5
2.0
15%
20%
(HH
V), H
ea
trica
l Effi
cie
Heat Output 400 kW net electrical
0.5
1.0
5%
10%
Fuel
Inpu
t (
Elec
t Heat Output 400 kW net electrical output maintained
0.00%1 2 3 4 5 6 7 8 9 10
YearYear
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PureCell® Model 400 SolutionFleet Performance (as of 4/13/12)
Customer Fleet Hours (thousands) 3 Month Rolling Fleet Availability (%)
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Fuel Cell DurabilityF il dFailure modes
Advanced cell designs for acid management
Acid loss
Steady state decay
for acid management
Best in class alloy catalysts
Non plugging cooler
Failure Steady state decay
System mitigation and best in class catalyst
Cooler plugging
Non plugging cooler designs
Lower voltage limit Start stop decaybest in class catalyst
supports
Contamination
Ammonia scrubber oradvanced FPS catalyst • Field experience & extensive verification is crucial to
optimize designs Contamination (e.g., NH3, etc)
optimize designs• Durability improvements mainly driven by a
fundamentals-based modeling and post tear-down analysis
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analysis
Fuel Cell DurabilityAd d ll d i f id tAdvanced cell designs for acid management
Coolant out
(Steam for Cooler
Cell active area thermal profile optimized for i d f
reformer & HEX)
Condensationimproved performance
Coolant in
Zone
Coolant in (Water)
Cell Thermal Profile0
5
10
15
20
25
140 145 150 155 160 165 170 175 180 18
Cell exit (condensation zone) optimized to minimize acid loss to
0 5 10 15 20 25 30 35 40 45 50
30
35
40
45
50
185 190 195 200 205
minimize acid loss to achieving 10-year life
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0 5 10 15 20 25 30 35 40 45 50
Acid life improvements
1701Off-Grid Fuel Cell Installation
(Central Park, New York)
Model predictions and post test acid inventory data post 43 kh off-grid operation)
164166168
0,9
0,95
atur
e
ng a
cid
( )
158160162
0,75
0,8
0,85
xit t
empe
ra
of re
mai
nin
150152154156
0 6
0,65
0,7 Air
ex
% o
1500,60 5 10Cell number
F d t l f id t ithi ll d l f id• Fundamentals of acid movement within a cell and loss of acid through evaporation and component absorption
• Key enablers for product improvements and fleet monitoring
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Steady State DecayB t i l ll t l tBest in class alloy catalysts
Analyzing field operated components demonstrates agglomeration
CSA507 Cathode
6070
CSA412 Cathode
40
50
PC25D Cathode
50
0102030405060
5 10 15 20 25 More
Freq
uenc
y
0
10
20
30
40
Freq
uenc
y
0
10
20
30
40
1 2 3 4 5 6 7 8 More
Freq
uenc
y
0 hoursECA: 50 m2/g
5k hoursECA: 20 m2/g
43k hoursECA: 6.5 m2/g
5 10 15 20 25 More
Particle Size (nm)5 15 25 35 45 55 65 More
Particle Size (nm)
1 2 3 4 5 6 7 8 More
Particle Size (nm)
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Average diameter: 4.5nm Average diameter: 11.7nm Average diameter: 19.9nm
Cell Stack Improvements
60708090
ratio
n
Stack life at rated and constant power improved by 2X with new
in cell acid management 2030405060
Pow
er O
petim
e kW
h
in-cell acid management technology 0
1020
PureCell Model 200 PureCell Model 400Peak
P
0,80,9
1
ance
Performance decay with new and improved catalyst 4X lower and
i h 1/3 l Pl i 0 30,40,50,60,7
ve p
erfo
rma
ecay
rate
swith 1/3 less Platinum
00,10,20,3
PureCell Model 200 PureCell Model 400
Rel
ativ de
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PureCell Model 200 PureCell Model 400
Best-in-class Durability10 C ll St k D i10 years Cell Stack Design
Mohegan Sun Performance
Design CharacteristicsDesign Characteristics
• PureCell® Model 200 installed at Mohegan Sun Casino in Uncasville, CT hashi d 84 500 h f ti ith t th 95% il bilitachieved 84,500 hrs of operation with greater than 95% availability
• PureCell system the lowest decay rate amongst all fuel cell technologies (~0.7 vs. 4-10 µV/h for SOFC and MCFC)
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fuel cell technologies ( 0.7 vs. 4 10 µV/h for SOFC and MCFC)
Best-In-Class CHP Capability
Power Conditioner
Converts DC power to
3Fuel Cell Stack
Generates DC power
2Fuel Processor
Converts natural gas
1
Converts DC power tohigh-quality AC power
Generates DC powerfrom hydrogen and air
Converts natural gasfuel to hydrogen
Electric Output:
• 400 kW, 480V, 60 Hz400 kW 400V 50 H• 400 kW, 400V, 50 Hz
Internal Heat Exchanger Provides Either:Fuel Input:• 1.5 MMBtu/hr @ 140°F (450 kW @ 60°C)
OR• 0.7 MMBtu/hr @ 250°F & 0.9 MMBtu/hr @ 140°F
(230 kW @ 121°C & 270 kW @ 60°C)
p
Natural gas3.2 MMBtu/hr 3.6MMBtu/hr
(950 kW) LHV (1054 kW) HHV
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Heat Recovery Applications
Continuous Duty Grid-Connect PowerReliable Grid-Independent Power
ElectricityNatural Gas(LHV)
High-Grade
Best Application Other Applications
• Central hydronic (hot water) heating systems • Steam boiler pre-heat
Heat
g y
• Refrigeration sub-cooling• Chilled water coils in RTUs
• Central chilled water systems
Cooling
or
systems
• Domestic hot water
• Process water (<140°F)
• Pool heating
• Radiant Floor
Snow melt systemsLow Grade
Absorption Chiller
• Hot water coils in large RTUs
• Desiccant regeneration
• Snow melt systems
• Water source H/P
• New fan/coil units
Low-Grade
* Nominal values given
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Electric Operating ModesGrid-Connected Only
• 10 - 400 kW net power output
• UL 1741 certified, CEC listed
• Grid intertie relay input for disconnecting from utility todisconnecting from utility to prevent islanding
• Electric load-following capable• 10 kW/sec up transient
• 20 kW/sec down transient
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Electric Operating ModesDual Mode
(Grid-Connected with Grid-Independent Backup)
• 350kW max net power output
• Max 50 kW step loads every 5 sec• Max. 50 kW step loads every 5 sec
• 10kW/sec transient response
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PureCell® Model 400 SolutionE l f B t Fit F iliti ith 24/7 P d H ti D dExamples of Best Fit: Facilities with 24/7 Power and Heating Demand
Supermarkets HospitalsBottling Mixed Use
Hotels Bio-tech/Industrial Educational Institutions Utilities
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Typical Site Layout
10-ft Clearance Requiredfor Overhaul Access
Site DimensionsApprox. 40 ft W x 40 ft L
480V Grid -Connect
PureCell® Model 400480V Grid -Independent
Communications andOptional External
Control Wiring
Natural GasSupply
N2Supply
Low GradeHigh Grade
HeatRecovery
Piping CityWater
Plan ViewWater
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PureCell® Model 400 SolutionCoca-Cola Refreshments USA (East Hartford, CT and Elmsford, NY)
“Coca Cola is focusing onR t t lti l l ti
East Hartford, CT – Installed December 2011 Elmsford, NY – Installed October 2010
Coca-Cola is focusing on implementing green innovations and initiatives to reduce our Company's overall environmental footprint at each step of our operations. Use of these fuel cell systems at our Elmsford facility is one way in which
• Repeat customer, multiple locations• Each site features two PureCell ® systems generating
a total of 800 kW of electric powerElmsford facility is one way in which we are working to achieve our 2020 environmental goals.”
John LaceySales Center Manager
Coca-Cola Refreshments USA
• Thermal energy is utilized in bottling operations• Overall system efficiency ~70% through combined
heat and power (CHP)
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heat and power (CHP)
PureCell® Model 400 SolutionSt. Francis Hospital (Hartford, CT)
Th l t t ill ff t f l d• Thermal output will offset fuel used by central steam plant and domestic hot water
• Grid independent assuring stand-by power during an emergency
• Approximately 950 metric tons of pp yCO2 and 2 metric tons of NOxemissions will be avoided
• ~ 3 8 million gallons of water will be 3.8 million gallons of water will be saved annually
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PureCell® Model 400 Solution360 State Street (New Haven, CT)
• Installed August 2010• Large scale mixed-use residential• 700,000 square feet, 500 units• Satisfies nearly 100% of building’s• Satisfies nearly 100% of building s
electrical needs• Provides thermal energy for space
heating domestic hot water andheating, domestic hot water and swimming pool
• LEED Platinum building
“In an age when there’s such an importance placed on the environmental impact of energy use, there’s nothing that comes close to the environmental superiority of fuel cells.”
Architect Bruce Becker P id t B k + B k
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President, Becker + Becker
PureCell® Model 400 SolutionWorld Trade Center (New York City, NY)
• World Trade Center, New York City (“Freedom Tower”)
• 12 UTC Power 400 kW fuel12 UTC Power 400 kW fuel cells (4.8 megawatt)
• 3 power plants per tower, initial nine (9) delivered in 2010nine (9) delivered in 2010
“We are committed to helping make clean energy initiatives at the new WorldWe are committed to helping make clean energy initiatives at the new World Trade Center site a reality.”
Roger B. KelleyPresident and CEO
NYPA
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PureCell® Model 400 SolutionGS Power / Samsung (Anyang, South Korea)
• One of the largest fuel cell installations in the world4 8 MW i t ll ti (12 UTC• 4.8 MW installation (12 UTC Power 400 kW fuel cell systems)
• Satisfies 5% of Anyang’s power “With the prolonged effects of high and unstable oil prices on businesses and heightened environmental concerns and regulations worldwide, I am certain more businesses will show interest in renewable energy and other clean energy initiatives such as fuel cells.”
needs• 100% utilization of thermal energy
(district heating)Robin Park
President and Chief Executive OfficerSamsung Everland
( g)
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Fuel Cells: Power Through the StormPureCell® systems keep CT businesses and shelters running through
prolonged power outages resulting from the October 2011 winter storm
SOUTH WINDSORHIGH SCHOOL
Served as community shelter providing hot meals
CT JUVENILE WHOLE FOODS
and showers to thousands.
TRAINING FACILITYWHOLE FOODS
MARKETFuel cell powered critical
refrigeration loads, preventingcostly food spoilage.
Facility was able to operatecontinuously while the grid
was down for days.
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Ref. CL&P Connecticut Outage Map for October 2011
Supermarket Open During Blackout
Alb t k t t
Reliable Power During Grid Outages (San Diego Albertsons)
• Albertsons supermarket operates throughout September 2011 San Diego power outage
• Was one of the only retail stores in the valley operating during the crisis “When you drive down the neighborhood the valley operating during the crisis
• Despite the sweltering heat outside Albertson’s perishable
y gand the only thing lit is Albertsons, it
attracts people,” -Rick Crandall, Director of Sustainability, SuperValu Inc.
outside, Albertson s perishable inventory protected thanks to the continued operation of their fuel cell
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THANK YOU !THANK YOU !
www.utcpower.com
Amit Kumar, Ph.D.Manager, Business Development & Strategic Planning
Ph: +1-860-727-2092Email: amit kumar@utcpower com
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Email: [email protected]