2005 ford pickup f150 - devoll.com2005 ford pickup f150 2005 system wiring diagrams ford -pickup...
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2005 Ford Pickup F150
2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150
(EARLY PROD ENGINE CONTROL
SENSOR HARH. HEAR BREAKOUT TOABS CONTROL MODULE
LA.TE PROD: ENGINE C ONTROLSEH SOR
HAR H. HEAR BR EA.KOU T TO LEFT FRONT \IIJHEELSPEED SENSOR)
I I CONNECTOR ~ PHK!I...TGRH :. : 117
(HEARO;ED~TSEH~ f WHT,UGRN - •=--:t±-.:1-----., 8118 r--------
1 I); 1827 I CAN BUS+ ::c,;---;c::;;;:O'::';:':;'---:-=':---' I I 4
I I)'
: I ~e I ll' I l)e I le I ll1o
ll11 ll,
:~:~: :) 13
(C\11!)4X4RELJ!o.Y l)1714c-...;:;;,;:-:;:::..._- --;;:;---+ ---------, (CC\i1)4X4RELJ\Y l )-1;:,5- 7:';'----:::::,...---+-----------,
4X4SOLCHTL 1)-1:::;'- = =--= '-----+---------+-f------+---l--, I)"
---1-~-r-----------------r----+-~~~
.AIC CLTCH RLY I)J-:~::-:-=='--::-=--JIJ.~ NC CLTCH FRS 8\Jlll)-"'- =='----= - -l>
I)~~ ETCMODU~:~-~~~-~=----------++-+-------1-+~+--------------+---+-~~~
GENERATOR COM 1)~:~:-;:;.,::=:0:::,-~:;--11>~ STARTiriG/CHARGIHO
G:~REB::T~:PM~: :)24 ... ~~PT~~EHTALRESTRAIHTS ,::.PPS SIG 11)~: SYSTEM
::::::~: ~)2~7-~~~-~~----------~-+------4-+~+-~------------+---t-~~~ ETCMODU~I~2~8-=~'--~~----------1--1--------J-t~+--'
REF VOLTAGE l f2'0'--":'-:'-":':'::-:-~'-------------+-+-------j-j-~+-----------, FUELPMPDRVMODI)i~JO~~~~~~~---------------------+--+----------~~-j---------------------1---~---j-------J--~~~
~Dswl )'3~1--~~----~'----------------------r--1------------l-t~-,_--------------------+---l----,_-----t--~~~ 4wDswl r'":'--~~----~~---------------------r--1--------,
~ )~: STAATINGIC HARGIH G STARTRELJ>.Y E - -=:'::'":"':C.::.- -"'"--- +
AHTI-THEFTOH IND :) ~: .} SYSTEM
TXSIG 1)
37 Jt- ~~~~~~EFT
RXSIG 1 )'3=8-~~=--=~_. CLTCH POSSEHS 1)) 3~ ... CRUISE CONTROL SYSTEM
140 ll 41
M.Af SENS SIG I J-4-"3-===-..:::::-----------1--+-------J--,_-I-~--,
Ml:::~: ::: :;1.::43:---~:-::::::::----o=:-------------+-+-----+---t-rt-. FTPTSENS SIG I J-::.:---=-==----'.:.;_-------------1f---j------,_---J-t~,_+-H-+-----t+,_---J--,
OlD CAHCELSW l)lc7--:':':cCc:---:=------------t--f------I---+-H-t-1--J-Hf--------1H-t---~-f--t--==-'BRKPED POS SW 1 )-::::,-~::::::---=:-------------+-+-------j--+t-H-t~-t-' DE!lo.CTIVATOR SW 1))-,-:-----=.:c:..::"'-----=::_·· CRUISECONTROLSYSTEM :):
I)" I) ~1 RED
~~:::::~~~ r,~,--~=----~:------------------------r--t--------R~E~Dt~S1~03~+-~-+-r+-1-------------1~-t----t--t---r----~~ PCMP\iJRRELJ>.YI~3 RED
BATTERY 1)''"'4- = = ---"""-----------1-- t--------,_-I-H -t+ -I------+-H --,_---1f----'
PROGRAM BIG 1)-'"'' - "':":.,.,-,,..,---"'-------------' AUXSPD CNTL I))0:::-:-~==,--:-~:=1 __.1Jt CRUISE
AUXSPD CNTLI )') !t~~~~:j~~l>~c~O:NT=R~O~LSY~ST:E~"~~~~~~~~~~~~~~~~~w~~~~~~~~~= SIG RTH ~ ~~8 3~ •=
ETC MODULE i)''"-'-==-'---="-------------+--------,_-1-H-+~_j S104
1):~ SE~ESH~:HHEA~~~~~~ EVAPCANVNT\II...VI )',:-'2--"':'='-----"-:c~-----------, BREAKOUTTOC13~
FUELPMP DRVMOD 1)'6";3- .::::'':::-::---:='------------+--+---------' vss:) 134
1)65
ll" I" I"
GROUND 1):6;:,0
- -::::'::':-:::;::-- --":''--,
GROUND 1))-7"-0 - =='----';'
~ t " w
~ ~ n 2 1 rn <!>
rEHGIHE CONTROL
SENSOR HARN, HEAR BREAKOUT TO G102)
PROD
~ :i ._J ~ ~ 0 < 0
~ Lil n o g ,~, 43
EVAP • I CANISTER VENT I S100 '-=c--=='-
1°~8100
EARLY
D ~ ~g ~ ~ 14 u 4 u
1-;;;' 1-;;;' = I ~ I 1 :; I
L _______ j C175B l. POWERTRAIH CONTROL MODULE(PCioA) (RIGHT REAR OF ENGINE COMPn
I S102
~ I ~ I rn I (RIGHT REAR OF
--i- ;~;31NE COMPn
(RIGHT REA.R OF EH QIHE COMPn
~G102
COHTROL ~I
~~~~~~g ~I UNDERBODY) rn I (RIGHT REAR OF
__._ ;~;~NE C OMPn
Fig. 32: 5.4L, Engine Performance Circuit (1 of 6)
ERATURE SENSOR (ON TOP OF
ENGINE)
I I 1 I L_J L_J AUDIO
UNIT (LEFT REAR OF ENGINE COI.IPn
(AT FUEL TANK)
(ON RIGHT SIDE OF ENGINE COMPn
2005 Ford Pickup F150
2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150
(RIGHT R EA.R OF ENGINE C OMPT) PO\i! ERTRAIN CONTROL
-------------------~~~~~-------------l I I I gggg gggg 1
: ¢ ~ ,.__ .... ffi ~ I CL ~ ~ I l _________ t~~i_Jjj_~_j ________ _§_!_jj ___ _J
~~~~~~~~ ~ ~ ~~ - N c " " " ' m rn ~ " ~ ~ ~ ~ ~ ~
~ " I ~ I " 3 :;; 0 ~
" ii'
" ~ ~ ~ ~ ~ ~
'--
(ENGINE CONTROL SENSOR & FUEL CHARGE HARN, HEAR BREAKOUT
TO COP 8)
~ ~ ;; ~ ~ ~ ~ ~ ~ ~ g
~
~ ~ §
;;
! D
~
0
" ~
~
(TOP LEFT
FRON T OF ENGINE) IGNITION
(EN GIHE CONTROL SENSOR & FUEL CHARGE HARN, NEAR BREAKOUT
TO FUELINJECTOR3)
FOUR-\Il!HEEL DRIVES\11/ITCH c---i
~ ___ a
(TOP RIG HT
SIDE OF ENGINE)
(ON TOP (LOWER RIGHT
LEF T REAR REtcR OF
OF ENGINE) ENGINE)
KNOCK ENGINE OIL
SEHSOR2
[Ij ~ ,________,
- r--
(ON TO P (NEAR CRANKSHAFT RIGHTREAR PULLEY) OF ENGINE) CRANKSHAFT
KNOCK POSITION SENSOR
~1 ~
ENGINE COiu1PT)
GRY!RED - 32
(EN~~~~ ~ ·+----, CONTROL
HEAR BREAK
TO COP8)
(ENGINE
CONTROL SENSOR
BREAKOUT 1
ELEC TRONIC THROTTLE
CONTROL lu10TOR
(ON THROTTLE BODY)
PO\II! ER STEE RING PRESSURE SENSOR
(ON LEFT FROHT OF ENGINE)
FUEL RAIL PRESSURE
TEMPERATURE SENSOR
Fig. 33: 5.4L, Engine Performance Circuit (2 of 6)
2005 Ford Pickup F150
2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150
(LEFT SIDE OF ENGINE COMPT) AUXILIARYRELA.Y80X 1
,------------~
I CLOCKW ISE CCL~~~~~~ :
I I : RELA.Y RELA.Y I
,-, ,-, I
I 1 I 1 I I I 1 I 1 I I : L~J L~J I
~--l ____ j __ j
I
(RIGHT REAR OF ENGINE COt.tPT)
---------------~M~ru~~~ll _____________ l I z I
:~~~~ ~ 5~.-oo~.-:.;s~~C'l~t-. ~~t~.- ~~.-N~~~ ~~~~~ ~ ~~~~~~~~~~~~~ ~~~~~ ~~~~~~: ~~=-=-=- w :§'~~<>=<>:zz~1-=-=-=-=- w ~"-"-ll. >CL.uuool L~~~~~~-~~~~~~~~=~~~~~~~-~~~~0c~~~~2~3~-~~t::;~~~ f;j!ft:):~~ ij!~g;_:; ;;!;~$ ~~g;n~~~~ ~ ~~
~ 0
~ 0
~ 0 0
i 0 " >
~ ~ 0 0 I ~ ~ ~ i I :;: i ~ i i " " ~ 0
" ~ 0 0
" "
§ " 0 " c ' ~ ~ M c rl ~ " ~ " c ~
~
~ c
I
(ON FRON T OF RIGHT
CYUNDER HE;:~D) CAiv1SH,c:.JT
I L 1----
-
I
(ON FRONT OF LEFT
CYLINDER HEAD) C!loMS HAFT
(EHGIN E CONTROL SENSOR &
---.---------.-.------- 1~ GRY/'IJIJHT
FUEBLRCE~~~GUETTO HO;:~,~~ - 1----
~~~--------------------+-~~~---------+-------t-+,_+-r----r----------+---r+-t-r---------r---------r------~~ " ~~-----------.-+-l+~•s;;:;----
I
(ENGINE CONTROL SENSOR&FUEL
NEAR BREAKOUT TO FUELINJ8)
RED AfiQm (ENGINE CONTROL/ ~ -
SENSOR& FUEL CHARGEHARN,NEAR - · (ENGINECONTROL
BREAKOU T TO C1"14) SENSOR & FUEL CHARGE HARN. NEAR BREAKOUT TO FUELINJ8)
Fig. 34: 5.4L, Engine Performance Circuit (3 of 6)
-4---- .___ ___ _ _ __. __ -zr-.;-R;- 20
~ ~ g w > " 2 1
gg EVAP
EMISSION CANISTER
VENTVP<LVE (LEFT REAR OF ENGINE
COMPT)
(TOP RIGHT FRONT OF ENGINE)
D (TOP LEFT FRONT OF ENGINE)
(H02S)21 (ON ENGINE
EXHAUST PIPE)
2005 Ford Pickup F150
2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150
YELJUIIHT
BLKJORG
TAH
WHT
LTBW/ORG
(ON TOP REA.R OF ENGINE)
CYLINDER HEAD
~ ,_________,
N ~
0
" 0
~
-----------+ GRYNl!HT
YELJ1JWHT
PNI<JORG
(ON TOPREAA OF ENGINE)
CHAR(3E MOTION
F';O:VAl ~ ~ ~ ~
" i ~!I •s1gg
'i: l
!: ~
G103 (RIGHT REAR OF ENGINE COMPT)
--·-
( H02S) 11 (ON ENGINE
EXHAUST PIPE)
(MA.IHWIRINGHARH NEAR BREAKOUT
(BE HIND RIGHT KIC K PANEL)
"r~~r , ~ 2
-
(VEHICLE UNDERBODT) FUEL SENDER
4 3 2 '-.J 1
r--------IHSTRUMENT
I :CLUS TER
NNNNN~
0 u t- 5 z z
~ ~ ~
l~ITrn"! 00 ,~.]~]" ~
w ~ ~ .___ __________ __, ;- ~ ~
I r 1-
I
I
I ~ ~ I
FUEL PUMP DRIVER 1.10DULE (REGUUI.R CAB: ON FUEL TANK)
(SUP E R/CREW CAB: IN FUEL TANK)
(LEFT REAR FRAME
RAL)
--_I I
" 0 e
~. ~ n
ELECTRONIC TH ROTTLE CON TROLMODUL.E (ON ACCELERATOR PEDA L BR A CKET)
C M U R DATA LI NES
SYS TEM
- --,
I I II
ELECTRONIC THROTTLE POSITION SENSOR
(ON THROTTLE BODY)
Fig. 35: 5.4L, Engine Performance Circuit (4 of 6)
VIOMIHT
LTGRN
VIOMIH T
2005 Ford Pickup F150
2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150
(fiJI MECHANICAL SHIFT ON THE FLY)
I
I I
111'-------------, -
HIGH/LO\Il! INDICATOR
(ON FRONT OF TRANSFER CASE)
MAGNETIC CLUTCH COIL
REDrYE,{
CR=~:~~~~ ~ VENT L ATION
HEATER (TOP REM
OF ENGINE) zY I
BLI'IIIVHT :
~
(RIGHT REAR OF ENGINE
COMPT)
(WI ELECTRONIC SHIFT ON THE FLY)
w ! "' "' w
0 i a ~
r- Cll.-P~ ~ ~ 1()..-..
'TffUU-' ! I ENCODER I !
I I L _________ _j
TRANSFER CASE
(1ili/ELECTROHIC
SHIFT ON THE FLY)
01f/MECHAHICAL SHIFT ON THE FLY)
(ON REAR OF TRANSFER CASE)
Fig. 36: 5.4L, Engine Performance Circuit (5 of 6)
HEATED OXYGEN SENSOR
(HOZS) 12 (ON ENGINE
EXHAUST PIPE)
HEATED OXYGEN SENSOR
(H028)22 (ON ENGINE
EXHAUST PIPE)
(ORVIONEL.,l
(OR LTBLU) ORGNIIHT
2005 Ford Pickup F150
2005 SYSTEM WIRING DIAGRAMS Ford - Pickup F150
TURBINE OUTPUT TRANSMISSION ELECTRONIC SHAFT SPEED SHAFT SPEED
SENSOR FLUID PRESSURE TEiu1PERATURE CONTROL
SENSOR
~ ~ ~ ~ N ~ ~ N
~
I g
~ ~ ~ BA.CK-UP LIGHT i " N " 0
SWITCH TO REAR Ll\lu1P "]
~ FEED HARH
~ ~ NEAR BREAK· ~ OUTTOPCiu1\
WHT/EILK
GRY/RED
GRY.IRED ·-- ---+----- r- ---· / 5141
WHT
\IIONIIHT r-r-YEUJil/HT - - --(ORVIONEL;l
ORGNIJHT
(OR LTBLU)
ORG
TANIYEL
GRY/RED I I REDMIHT I
-VIOILT GRN
REDfLTGRH
BRNMIHT I LTBLUNEL
BRN
l
' ~ ~ 4 ' 3 , 2
- ----- ----- ----- ----
i lr 1T ~· J T f . L------------------------~
DIGITAL TRAN SMISSIOH RANGE (D TR) SEH SOR (OH LEFT SIDE OF TRAHSioAISSIOH)
SHIFT SOLENOID A
11 ,______.,
. ,-
~ I 5
r--
I
Fig. 37: 5.4L, Engine Performance Circuit (6 of 6)
EXTERIOR LIGHTS
TORQUE CONVERTER
SHIFT CLUTCH SOLENOID B SOLENOID
~ II
m N
~ 5
---
I I
GJ WI ELECTRONIC SHIF
Ql WIMECHANICALSHIF
"'' WHTIBL.K 1 ,-------
'I ,cl 4 Cl ,CI
(I 770 WHT '(I
H02S 2 HTR
I @(762 YEUlfljHTOR)
(j) 771 VIONEL 7
~1772 LTBLU 8 11
778 ORO
300 TAAIYEL
1>l DKBLUIYEL
'" DKGRri/'IJljHT
1004 REDNiiHT
1144 YEUBLK
1145 LTBLU/BL.K
"" LTBLUIYEL
823 ORGIBL.K
"'' VIOJLT GRN
392 REDfi...T GRN
1143 WHTIBL.K
<GO VIOIYEL
315 VIOIORG
237 ORGr1EL
025 WHTNEL
'" GRY.IRED
782 BRN/'IJljHT
" LTBLUIYEL
779 BRN
'I
g
1~ (
1~ ( 12
~: ( " -< 1 " 17
18
10
20
21
22
] 24
25
" " 2B
zg
3()
::c :1 :c 37
3B
~(
:1 4~ (
431 44 (I "'c1 "'I 47 (I
"'(I 4()1
I I I I
TC t.ATR POS Slo3- I I
TC CLTCH COIL BIG I TC CLTCH COILSIG I
"' cl I -------~ C170T I POWERTRAIH CONTROL
MODULE(PCM) (RIGHT REAR OF EHGIHE COMPn