2009 sapid activity sheet v3.0

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    BI No. / WO

    No. / JO No.Location BI Name ERA OSC Progress % NCR ARAMCO

    NCR

    ContractorEDR Workshe

    No.

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    Review ARAMCO

    standards, GI's,

    WI's etc

    Review

    SATIP/ SAIC

    INSPECTION AGENCY

    PERFORMANCE INDEX

    COMMU

    MEETING

    No.

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    General

    Year 2009

    Total

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    14

    15

    Total

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    CAPITAL PROJECTS

    QMS ASSESSMENTS

    FOCUS

    ASSESSMENTS

    PERIODIC INSPECTION

    /ASSESSMENT OF EXISTING

    FACILITIES

    SURVEILLANCE

    INSPECTION

    QA/QC PERSONNEL

    QUALIFICATION

    LESSONS

    LEARNED

    Approval of New Concrete / Pre-Ca

    / Asphalt Batch Plants

    Year 2009

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    Bolt

    Torqueing

    Gasket

    InstallationCoating

    Hot Tap

    Process

    Tie In

    Packages

    Refractory

    Installation

    RTR Pipe

    work

    High Voltage Cable

    splicing/terminationINITIATIVES Remarks

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    Yearly Monthly Weekly Daily Minim

    1.00 NON-CONFORMANCE REPORT (NCR) ARAMCO

    1.01 Initial discussion to issue NCR 0 1 Y Y 0.5

    1.02 Inspector collects required data 0 1 Y Y 1

    1.03 Prepare NCR on SAP (Draft) 0 1 Y 1

    1.04 Discuss with PMT/ CSD/ Others 0 1 Y Y 2

    1.05 Submit NCR through SAP (complete draft) N

    1.06 Follow up with PMT to approve NCR N

    1.07Clarify Required Corrective Action with Contractor/ PMT as

    needed at field0 1 Y Y 0.5

    1.08 Review/ Inspect and accept corrective action 0 1 Y Y 1

    1.09 Close NCR When CA is Completed in SAP N

    1.10 NCR is escalated to work sheet if NCR is rejected N

    1.11 Update NCR status N

    2.00 NON-CONFORMANCE REPORT (NCR) Contractor

    2.01 Review and agree the corrective action 0 1 Y Y 0.5

    2.02 Follow-up for NCR closure in timely manner 0 1 Y Y 0.5

    3.00 EQUIPMENT DEFICIENCY REPORT (EDR)

    3.01 Collect data required for EDR 0 1 Y Y 1

    3.02 Review/ discuss drafted EDR with field supervisor 0 1 Y 0.3

    3.03 Create EDR in SAP and submit to EDR Coordinator N

    3.04 Follow up with EDR status N

    4.00 WORKSHEETS

    4.01Collect data and create WS on SAP and discuss/submit for

    approvalN

    4.02 Provide information required for management N

    4.03 Review & follow up corrective action 0 1 Y Y

    4.04 Close Work sheet in SAP N

    5.00 REQUEST FOR INSPECTION (RFI)

    5.01 Receive hardcopy/ email/ QMIS and read RFI 33 1 Y 0.16

    5.02Review relevant document requirements (Drawings/

    standard)1 Y Y 0.5

    5.03 Attend activity 33 1 Y

    5.04 Site initial review & precheck 0 1 Y

    5.05 Conduct inspection & identify findings (complete checklist) 0 1 Y

    5.06 Discuss findings with SAPMT/QC 0 1 Y

    5.07 Findings reported in QMIS/ Logbook entry 0 1 Y

    5.08 Follow up QMIS logbook entry 0 1 Y 0.2

    5.09 QMIS/ Log book entry closure 0 1 Y Y 0.5

    6.00 FINAL INSPECTION (Partial MCC & Final MCC)

    6.01 PID representative participate in MCC committee meeting 1 Y Y

    6.02 Review walkthrough packages 1 1 Y Y

    6.03 PID conduct walk through 1 1 Y Y

    6.04 Prepare EIL to be discussed with Field Supervisor 1 1 Y

    6.05 Discuss EIL with Field Supervisor 1 1 Y

    6.06 Consolidate punch list 14 N

    6.07 PID submit punch list to PMT 1 1 Y

    Y 1

    Year 2009, Mechanical

    Rework %

    All Data will be validated and verified by OCD

    Data without supporting document will NOT be included in the study

    No. Activity DescriptionFrequency

    Group SizeTravel

    (Yes/ No)

    ActInspector

    (Yes/ No)

    Y 1

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    Yearly Monthly Weekly Daily MinimRework %

    All Data will be validated and verified by OCD

    Data without supporting document will NOT be included in the study

    No. Activity DescriptionFrequency

    Group SizeTravel

    (Yes/ No)

    ActInspector

    (Yes/ No)

    6.08 Attend Acceptance Committee to Discuss Yes/No Items 0 1 Y Y

    6.09 PID inspect and follow up punch list items 1 1 Y

    6.10 Field Inspection to Clear EIs 14 1 Y

    6.11 PID initial and sign MCC 0 1 Y

    6.12 Inspect and clear NO items (as requested) 14 1 Y Y

    6.13 Filling and update records (MPCS & SAP) 1 Y

    7.00 Review QUALITY DOCUMENTS (non-special processes)

    7.01 Reviewer/s conduct review and draft comments 0 1 Y

    7.02 Review, consolidate comments and prepare response 0 N

    8.00 E-REVIEWS (Design/ proposal review)

    8.01PID Receive notification, assign E-reviewers, Supervisors

    /Coordinator and send it to PMTN

    8.02 E-reviewers conduct e-Review and submit their comments 1 Y

    8.03 Field Super. review comments and submit to PMT N

    8.04 Attend review committee meeting 1 Y Y

    9.00 PROJECT QUALITY INDEX (PQI)

    9.01 Review Last Month PQI for improvement N

    9.02Gathering Data of Current Month including procurement

    part 0 1 Y

    9.03 Evaluates Data N

    9.04 Meet and discuss with PMT & Contractor N

    9.05 Submit PQI to ISSD N

    9.06 Provide justification for PQI score (if required) N

    10.00 PROJECT WEEKLY STATISTICAL REPORT - DASHBOARD

    10.01 Collects data 1 Y

    10.02 Review and verify data with inspectors N

    10.03Compiles data and update current activities portion of the

    reportN

    10.04 Update sharek N

    11.00 CAPITAL PROJECTS QMS ASSESSMENTS

    11.01 Set up Project Inspection Schedule and Notification System N

    11.02 Receive & Review Documentation & Prepare Logistics N

    11.03 Conduct assessment opening meeting 1 Y Y

    11.04 Conduct Assessment 1 Y Y

    11.05 Conduct closing meeting 1 Y Y

    11.06Issue assessment report and corrective action

    recommendationsN

    11.07 Verify corrective action 0 1 Y Y

    11.08 Document Notification & closure N

    11.09Monitoring contractors internal assessments (at 15% and

    60% for each project)N

    12.00 FOCUS ASSESSMENTS Plan

    12.01 Select Processes to be assessed for particular project 0 1 Y

    12.02 Set-up FA Plan and assign assessors N

    Y

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    Yearly Monthly Weekly Daily MinimuRework %

    All Data will be validated and verified by OCD

    Data without supporting document will NOT be included in the study

    No. Activity DescriptionFrequency

    Group SizeTravel

    (Yes/ No)

    ActivInspector

    (Yes/ No)

    12.03 Conducting Assessment utilizing SAICS 0 1 Y Y

    12.04 Assessor briefs PQM/FS on Findings 0 1 Y

    12.05 Issue ELBE/NCR as needed 0 1 Y

    12.06 Follow up on assessment findings 0 1 Y Y

    13.00PERIODIC INSPECTION /ASSESSMENT OF EXISTING

    FACILITIES

    13.01 Prepare Database for records collected from Proponent Y

    13.02 Inform Proponent about inspection via a letter N

    13.03 Arrange monthly schedule & be issued to Inspector(s) N

    13.04 Receive monthly schedule and schedules inspection N

    13.05 Conducts inspection & reports findings Y

    13.06 Enter records in Database Y

    13.07 If No f indings, send letter to Proponent N

    13.08Re-inspects, closes Worksheet action item & updates

    databaseY

    14.00Review ARAMCO standards, procedures, GI's and work

    instructions1 Y

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    Yearly Monthly Weekly Daily

    1.00 NON-CONFORMANCE REPORT (NCR) ARAMCO

    1.01 Initial discussion to issue NCR1.02 Inspector collects required data

    1.03 Prepare NCR on SAP (Draft)

    1.04 Discuss with PMT/ CSD/ Others

    1.05 Submit NCR through SAP (complete draft)

    1.06 Follow up with PMT to approve NCR

    1.07Clarify Required Corrective Action with Contractor/ PMT as

    needed at field

    1.08 Review/ Inspect and accept corrective action

    1.09 Close NCR When CA is Completed in SAP

    1.10 NCR is escalated to work sheet if NCR is rejected

    1.11 Update NCR status

    2.00 NON-CONFORMANCE REPORT (NCR) Contractor

    2.01 Review and agree the corrective action

    2.02 Follow-up for NCR closure in timely manner

    3.00 EQUIPMENT DEFICIENCY REPORT (EDR)

    3.01 Collect data required for EDR

    3.02 Review/ discuss drafted EDR with field supervisor

    3.03 Create EDR in SAP and submit to EDR Coordinator

    3.04 Follow up with EDR status

    4.00 WORKSHEETS

    4.01 Collect data and create WS on SAP and discuss/submit forapproval

    4.02 Provide information required for management

    4.03 Review & follow up corrective action

    4.04 Close Work sheet in SAP

    5.00 REQUEST FOR INSPECTION (RFI)

    5.01 Receive hardcopy/ email/ QMIS and read RFI

    5.02Review relevant document requirements (Drawings/

    standard)

    5.03 Attend activity

    5.04 Site initial review & precheck

    5.05 Conduct inspection & identify findings (complete checklist)

    5.06 Discuss findings with SAPMT/QC

    5.07 Findings reported in QMIS/ Logbook entry

    5.08 Follow up QMIS logbook entry

    5.09 QMIS/ Log book entry closure

    6.00 FINAL INSPECTION (Partial MCC & Final MCC)

    Year 200

    All Data will be validated and verified by OCD

    Data without supporting document will NOT be included in the study

    No. Activity DescriptionFrequency

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    6.01 PID representative participate in MCC committee meeting

    6.02 Review walkthrough packages

    6.03 PID conduct walk through

    6.04 Prepare EIL to be discussed with Field Supervisor

    6.05 Discuss EIL with Field Supervisor

    6.06 Consolidate punch list6.07 PID submit punch list to PMT

    6.08 Attend Acceptance Committee to Discuss Yes/No Items

    6.09 PID inspect and follow up punch list items

    6.10 Field Inspection to Clear EIs

    6.11 PID initial and sign MCC

    6.12 Inspect and clear NO items (as requested)

    6.13 Filling and update records (MPCS & SAP)

    7.00 Review QUALITY DOCUMENTS (non-special processes)

    7.01 Reviewer/s conduct review and draft comments

    7.02 Review, consolidate comments and prepare response

    8.00 E-REVIEWS (Design/ proposal review)

    8.01PID Receive notification, assign E-reviewers, Supervisors

    /Coordinator and send it to PMT

    8.02 E-reviewers conduct e-Review and submit their comments

    8.03 Field Super. review comments and submit to PMT

    8.04 Attend review committee meeting

    9.00 PROJECT QUALITY INDEX (PQI)9.01 Review Last Month PQI for improvement

    9.02Gathering Data of Current Month including procurement

    part

    9.03 Evaluates Data

    9.04 Meet and discuss with PMT & Contractor

    9.05 Submit PQI to ISSD

    9.06 Provide justification for PQI score (if required)

    10.00 PROJECT WEEKLY STATISTICAL REPORT - DASHBOARD

    10.01 Collects data

    10.02 Review and verify data with inspectors

    10.03Compiles data and update current activities portion of the

    report

    10.04 Update sharek

    11.00 CAPITAL PROJECTS QMS ASSESSMENTS

    11.01 Set up Project Inspection Schedule and Notification System

    11.02 Receive & Review Documentation & Prepare Logistics

    11.03 Conduct assessment opening meeting

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    11.04 Conduct Assessment

    11.05 Conduct closing meeting

    11.06Issue assessment report and corrective action

    recommendations

    11.07 Verify corrective action

    11.08 Document Notification & closure

    11.09 Monitoring contractors internal assessments (at 15% and60% for each project)

    12.00 FOCUS ASSESSMENTS Plan

    12.01 Select Processes to be assessed for particular project

    12.02 Set-up FA Plan and assign assessors

    12.03 Conducting Assessment utilizing SAICS

    12.04 Assessor briefs PQM/FS on Findings

    12.05 Issue ELBE/NCR as needed

    12.06 Follow up on assessment findings

    13.00

    PERIODIC INSPECTION /ASSESSMENT OF EXISTING

    FACILITIES

    13.01 Prepare Database for records collected from Proponent

    13.02 Inform Proponent about inspection via a letter

    13.03 Arrange monthly schedule & be issued to Inspector(s)

    13.04 Receive monthly schedule and schedules inspection

    13.05 Conducts inspection & reports findings

    13.06 Enter records in Database

    13.07 If No findings, send letter to Proponent

    13.08Re-inspects, closes Worksheet action item & updates

    database

    14.00Review ARAMCO standards, procedures, GI's and work

    instructions

    15.00 Review SATIP/ SAIC

    15.01 Update SATIP's SATR's and SAIC's

    15.02 Review the standards for new update

    15.03 Collect recommendation for improvements

    15.04 Create non-assigned SATIP/SAIC

    15.05 Circulate for review

    15.06 Final REVIEW

    16.00 SURVEILLANCE INSPECTION

    16.01 Site initial review & precheck (review related documents)

    16.02 Conduct inspection

    16.03 Identify Findings

    16.04 Discuss findings with SAPMT/QC

    16.05 Logbook entry

    16.06 Follow up and close entry

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    17.00 QA/QC PERSONNEL QUALIFICATION

    17.01 Review Resume / CV

    17.02 Interview

    17.03 Notify SAPMT

    17.04 Update SAP record (SAP Number)

    18.00 INSPECTION AGENCY PERFORMANCE INDEX

    18.01 Gathering Data of Current Month18.02 Verify Data with GIS Supervisor

    18.03 Perform evaluation

    18.04 Discuss with GIS Representative

    18.05 Electronically Sending Report (Concerned Parties)

    19.00 LESSONS LEARNED

    19.01 Draft lesson learned

    19.02 Discuss with Supervisor

    19.03 Submit LL through PMT knowledge base

    19.04 Collect & Share lesson learned with contractor/ PMT

    20.00

    Approval of New Concrete / Pre-Cast / Asphalt Batch

    Plants

    20.01 Review the Package

    20.02 Conduct Plant / Lab Visit

    20.03 Findings and Comments

    20.04 Witness trial mix

    20.05 Approval / Rejection of Plant / Lab

    20.06 Interview Personnel

    21.00 Approval of New Civil Testing lab

    21.01 Review the Package

    21.02 Conduct Plant / Lab Visit

    21.03 Findings and Comments21.04 Approval / Rejection of Plant / Lab

    21.05 Interview Personnel

    22.00Monitoring & Assessment of Pre-cast / Asphalt / Concrete

    Batch Plants & Civil testing Labs

    22.01 Review Quality Reports

    22.02 Conduct Plant / Lab Visit

    22.03 Findings and Comments

    22.04 Generate Report

    22.05 Review report

    22.06 Follow-up Corrective action

    22.07 Review / Accept Corrective action

    23.00 MISCELLANEOUS Activities

    23.01 Perform jobsite visits

    23.02

    Respond to PMT/contractors, inspectors and other

    organizations through e-mails, phone calls, standards

    search etc..

    23.03 Review technical queries

    23.04 Daily/ weekly reports (progress reports etc)

    23.05 Prepare weekly highlights

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    23.06 Attend conference calls

    23.07 Prepare Saudi Aramco Master Quality Plan

    23.08 Prepare inspector performance evaluations

    23.09Review inspectors time sheets and authorize overtimes

    requests

    23.10 Review vacation schedule and handover of responsibilities

    23.11Discuss training and draft development plans with

    inspectors

    23.12 Attend QA/QC meetings

    23.13 Attend Job-X/ kick off meetings

    23.14 Provide orientation for new employees (Aramco/ SMP/ GIS)

    23.15 Prepare and perform technical presentations

    23.16Data encoding in SAP (vendor master list) of all contractor

    (SMP / GIS) employees

    23.17

    Provide orientation to construction contractor QA/QC

    personnel and SAPMT in using the quality management

    information system (QMIS)

    23.18 Update the BI list & Inspector assignment sheet

    23.19 Provide Data for MIS report

    23.20 Prepare MIS report

    23.21 Interview new SMP/GIS inspectors

    23.22Inspection Coverage for BI-1900 Projects, third party & joint

    ventures

    23.23 Contractor toolbox meetings

    23.24 Review waivers

    24.00 ATTENDANCE COMMUNICATION MEETING25.00 SAFETY

    25.01PREEPARE MATERIALS FOR THE MEETING (PRESENTATIONS,

    ECT.)

    25.02 ATTEND THE MEETING

    25.03 Safety orientation to access hydrocarbon plants

    25.04 Safety Key Performance Index (KPI)

    25.05 Safety suggestions and Near Miss Reporting

    26.00 Hydro testing

    26.01 Review and approve Hydro test Procedure

    26.02 Verify/ approve test pack

    26.03 Punch list piping/ clearing "A Items" prior to hydrostatic test

    26.04 Verify pre-test preparation and testing equipment

    26.05 Witness Hydro Test

    26.06 Verify depressurization and water disposal/Lay-up

    26.07 reinstatement of lines

    26.08 In lieu of Hydrotest, NDT is required

    27.00 Pneumatic Testing

    27.01 Verify test pack

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    27.02 Review pneumatic test Procedure

    27.03 Verify approval of test procedure by all concerned party

    27.04 Punch list piping prior to test

    27.05 Evaluate the safety hazard and check viability

    28.00 Welding

    28.01 Review and approve Welding Procedure Specifications

    28.02Review and approve Post Weld Heat Treatment Inspection

    procedure

    28.03 Verify welder Qualification test record and Issue JCC

    28.04 Review hardness Testing Application and Results

    28.05 Final welding documents review

    29.00 PMI

    29.01 Review and approve PMI Procedure

    29.02 Review and Approve PMI technician

    30.00 NDT

    30.01 Coordinate with OID for NDT Procedure approval

    30.02 Coordinate with RTFI for RT review results

    31.00 Review and approve Bolt Torqueing Procedure

    32.00 Review and approve Gasket Installation Procedure

    33.00 Coating

    33.01 Review and approve Coating Procedure

    33.02 Qualify Blasters and Painters

    34.00 Review Procedures and documents for Hot Tap Process

    35.00 Review and approve Tie In Packages

    36.00 Refractory Installation36.01 Review Procedures and documents

    36.02 Qualify and approve refractory applicators

    37.00 RTR Pipe work

    37.01 Review Procedures and documents

    37.02 Qualification of RTR installers

    38.00 High Voltage Cable splicing/termination

    38.01 Review Procedures and documents

    38.02 Cable splicers qualification review

    39.00 Instruments Loop test

    39.01 Review package

    39.02 Punchlisting

    39.03 Clear punchlist

    39.04 Final review & approval of loop test package

    40.00 Energization packages review

    40.01 Review package

    40.02 Punchlisting

    40.03 Clear punchlist

    40.04 Final review & approval of energization package

    41.00 Relief Valve Authorization and testing

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    41.01 Review form 3099A

    41.02 Verification and Installation

    42.00 INITIATIVES

    42.01Review & approval of fire damper / CFSD submittals for the

    FSD remediation committee

    42.02 Data gathering for the escalation committee

    42.03 Review comments of the SAES-K standard as part of theHVAC standards review committee

    42.04Review comments of the SAES-T standard as part of the

    telecommunication standards review committee

    1.00 NON-CONFORMANCE REPORT (NCR) ARAMCO

    1.01 Initial discussion to issue NCR

    1.02 Inspector collects required data

    1.03 Prepare NCR on SAP (Draft)

    1.04 Discuss with PMT/ CSD/ Others

    1.05 Submit NCR through SAP (complete draft)

    1.06 Follow up with PMT to approve NCR

    1.07Clarify Required Corrective Action with Contractor/ PMT as

    needed at field

    1.08 Review/ Inspect and accept corrective action

    1.09 Close NCR When CA is Completed in SAP

    1.10 NCR is escalated to work sheet if NCR is rejected

    1.11 Update NCR status

    2.00 NON-CONFORMANCE REPORT (NCR) Contractor2.01 Review and agree the corrective action

    2.02 Follow-up for NCR closure in timely manner

    3.00 EQUIPMENT DEFICIENCY REPORT (EDR)

    3.01 Collect data required for EDR

    3.02 Review/ discuss drafted EDR with field supervisor

    3.03 Create EDR in SAP and submit to EDR Coordinator

    3.04 Follow up with EDR status

    4.00 WORKSHEETS

    4.01Collect data and create WS on SAP and discuss/submit for

    approval

    4.02 Provide information required for management

    4.03 Review & follow up corrective action

    4.04 Close Work sheet in SAP

    5.00 REQUEST FOR INSPECTION (RFI)

    5.01 Receive hardcopy/ email/ QMIS and read RFI

    5.02Review relevant document requirements (Drawings/

    standard)

    5.03 Attend activity

    Year 2

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    5.04 Site initial review & precheck

    5.05 Conduct inspection & identify findings (complete checklist)

    5.06 Discuss findings with SAPMT/QC

    5.07 Findings reported in QMIS/ Logbook entry

    5.08 Follow up QMIS logbook entry

    5.09 QMIS/ Log book entry closure6.00 FINAL INSPECTION (Partial MCC & Final MCC)

    6.01 PID representative participate in MCC committee meeting

    6.02 Review walkthrough packages

    6.03 PID conduct walk through

    6.04 Prepare EIL to be discussed with Field Supervisor

    6.05 Discuss EIL with Field Supervisor

    6.06 Consolidate punch list

    6.07 PID submit punch list to PMT

    6.08 Attend Acceptance Committee to Discuss Yes/No Items

    6.09 PID inspect and follow up punch list items

    6.10 Field Inspection to Clear EIs

    6.11 PID initial and sign MCC

    6.12 Inspect and clear NO items (as requested)

    6.13 Filling and update records (MPCS & SAP)

    7.00 Review QUALITY DOCUMENTS (non-special processes)

    7.01 Reviewer/s conduct review and draft comments

    7.02 Review, consolidate comments and prepare response

    8.00 E-REVIEWS (Design/ proposal review)

    8.01PID Receive notification, assign E-reviewers, Supervisors

    /Coordinator and send it to PMT

    8.02 E-reviewers conduct e-Review and submit their comments

    8.03 Field Super. review comments and submit to PMT

    8.04 Attend review committee meeting

    9.00 PROJECT QUALITY INDEX (PQI)

    9.01 Review Last Month PQI for improvement

    9.02

    Gathering Data of Current Month including procurement

    part

    9.03 Evaluates Data

    9.04 Meet and discuss with PMT & Contractor

    9.05 Submit PQI to ISSD

    9.06 Provide justification for PQI score (if required)

    10.00 PROJECT WEEKLY STATISTICAL REPORT - DASHBOARD

    10.01 Collects data

    10.02 Review and verify data with inspectors

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    10.03Compiles data and update current activities portion of the

    report

    10.04 Update sharek

    11.00 CAPITAL PROJECTS QMS ASSESSMENTS

    11.01 Set up Project Inspection Schedule and Notification System

    11.02 Receive & Review Documentation & Prepare Logistics

    11.03 Conduct assessment opening meeting

    11.04 Conduct Assessment

    11.05 Conduct closing meeting

    11.06Issue assessment report and corrective action

    recommendations

    11.07 Verify corrective action

    11.08 Document Notification & closure

    11.09Monitoring contractors internal assessments (at 15% and

    60% for each project)

    12.00 FOCUS ASSESSMENTS Plan

    12.01 Select Processes to be assessed for particular project

    12.02 Set-up FA Plan and assign assessors

    12.03 Conducting Assessment utilizing SAICS

    12.04 Assessor briefs PQM/FS on Findings

    12.05 Issue ELBE/NCR as needed

    12.06 Follow up on assessment findings

    13.00PERIODIC INSPECTION /ASSESSMENT OF EXISTING

    FACILITIES

    13.01 Prepare Database for records collected from Proponent

    13.02 Inform Proponent about inspection via a letter

    13.03 Arrange monthly schedule & be issued to Inspector(s)

    13.04 Receive monthly schedule and schedules inspection

    13.05 Conducts inspection & reports findings

    13.06 Enter records in Database

    13.07 If No findings, send letter to Proponent

    13.08

    Re-inspects, closes Worksheet action item & updates

    database

    14.00Review ARAMCO standards, procedures, GI's and work

    instructions

    15.00 Review SATIP/ SAIC

    15.01 Update SATIP's SATR's and SAIC's

    15.02 Review the standards for new update

    15.03 Collect recommendation for improvements

    15.04 Create non-assigned SATIP/SAIC

    15.05 Circulate for review

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    15.06 Final REVIEW

    16.00 SURVEILLANCE INSPECTION

    16.01 Site initial review & precheck (review related documents)

    16.02 Conduct inspection

    16.03 Identify Findings

    16.04 Discuss findings with SAPMT/QC16.05 Logbook entry

    16.06 Follow up and close entry

    17.00 QA/QC PERSONNEL QUALIFICATION

    17.01 Review Resume / CV

    17.02 Interview

    17.03 Notify SAPMT

    17.04 Update SAP record (SAP Number)

    18.00 INSPECTION AGENCY PERFORMANCE INDEX

    18.01 Gathering Data of Current Month

    18.02 Verify Data with GIS Supervisor

    18.03 Perform evaluation

    18.04 Discuss with GIS Representative

    18.05 Electronically Sending Report (Concerned Parties)

    19.00 LESSONS LEARNED

    19.01 Draft lesson learned

    19.02 Discuss with Supervisor

    19.03 Submit LL through PMT knowledge base

    19.04 Collect & Share lesson learned with contractor/ PMT

    20.00Approval of New Concrete / Pre-Cast / Asphalt Batch

    Plants

    20.01 Review the Package20.02 Conduct Plant / Lab Visit

    20.03 Findings and Comments

    20.04 Witness trial mix

    20.05 Approval / Rejection of Plant / Lab

    20.06 Interview Personnel

    21.00 Approval of New Civil Testing lab

    21.01 Review the Package

    21.02 Conduct Plant / Lab Visit

    21.03 Findings and Comments

    21.04 Approval / Rejection of Plant / Lab

    21.05 Interview Personnel

    22.00Monitoring & Assessment of Pre-cast / Asphalt / Concrete

    Batch Plants & Civil testing Labs

    22.01 Review Quality Reports

    22.02 Conduct Plant / Lab Visit

    22.03 Findings and Comments

    22.04 Generate Report

    22.05 Review report

    22.06 Follow-up Corrective action

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    22.07 Review / Accept Corrective action

    23.00 MISCELLANEOUS Activities

    23.01 Perform jobsite visits

    23.02

    Respond to PMT/contractors, inspectors and other

    organizations through e-mails, phone calls, standards

    search etc..

    23.03 Review technical queries23.04 Daily/ weekly reports (progress reports etc)

    23.05 Prepare weekly highlights

    23.06 Attend conference calls

    23.07 Prepare Saudi Aramco Master Quality Plan

    23.08 Prepare inspector performance evaluations

    23.09Review inspectors time sheets and authorize overtimes

    requests

    23.10 Review vacation schedule and handover of responsibilities

    23.11

    Discuss training and draft development plans with

    inspectors

    23.12 Attend QA/QC meetings

    23.13 Attend Job-X/ kick off meetings

    23.14 Provide orientation for new employees (Aramco/ SMP/ GIS)

    23.15 Prepare and perform technical presentations

    23.16Data encoding in SAP (vendor master list) of all contractor

    (SMP / GIS) employees

    23.17

    Provide orientation to construction contractor QA/QC

    personnel and SAPMT in using the quality management

    information system (QMIS)23.18 Update the BI list & Inspector assignment sheet

    23.19 Provide Data for MIS report

    23.20 Prepare MIS report

    23.21 Interview new SMP/GIS inspectors

    23.22Inspection Coverage for BI-1900 Projects, third party & joint

    ventures

    23.23 Contractor toolbox meetings

    23.24 Review waivers

    24.00 ATTENDANCE COMMUNICATION MEETING

    25.00 SAFETY

    25.01PREEPARE MATERIALS FOR THE MEETING (PRESENTATIONS,

    ECT.)

    25.02 ATTEND THE MEETING

    25.03 Safety orientation to access hydrocarbon plants

    25.04 Safety Key Performance Index (KPI)

    25.05 Safety suggestions and Near Miss Reporting

    26.00 Hydro testing

    26.01 Review and approve Hydro test Procedure

    26.02 Verify/ approve test pack

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    26.03 Punch list piping/ clearing "A Items" prior to hydrostatic test

    26.04 Verify pre-test preparation and testing equipment

    26.05 Witness Hydro Test

    26.06 Verify depressurization and water disposal/Lay-up

    26.07 reinstatement of lines

    26.08 In lieu of Hydrotest, NDT is required27.00 Pneumatic Testing

    27.01 Verify test pack

    27.02 Review pneumatic test Procedure

    27.03 Verify approval of test procedure by all concerned party

    27.04 Punch list piping prior to test

    27.05 Evaluate the safety hazard and check viability

    28.00 Welding

    28.01 Review and approve Welding Procedure Specifications

    28.02Review and approve Post Weld Heat Treatment Inspection

    procedure

    28.03 Verify welder Qualification test record and Issue JCC

    28.04 Review hardness Testing Application and Results

    28.05 Final welding documents review

    29.00 PMI

    29.01 Review and approve PMI Procedure

    29.02 Review and Approve PMI technician

    30.00 NDT

    30.01 Coordinate with OID for NDT Procedure approval

    30.02 Coordinate with RTFI for RT review results31.00 Review and approve Bolt Torqueing Procedure

    32.00 Review and approve Gasket Installation Procedure

    33.00 Coating

    33.01 Review and approve Coating Procedure

    33.02 Qualify Blasters and Painters

    34.00 Review Procedures and documents for Hot Tap Process

    35.00 Review and approve Tie In Packages

    36.00 Refractory Installation

    36.01 Review Procedures and documents

    36.02 Qualify and approve refractory applicators

    37.00 RTR Pipe work

    37.01 Review Procedures and documents

    37.02 Qualification of RTR installers

    38.00 High Voltage Cable splicing/termination

    38.01 Review Procedures and documents

    38.02 Cable splicers qualification review

    39.00 Instruments Loop test

    39.01 Review package

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    39.02 Punchlisting

    39.03 Clear punchlist

    39.04 Final review & approval of loop test package

    40.00 Energization packages review

    40.01 Review package

    40.02 Punchlisting

    40.03 Clear punchlist40.04 Final review & approval of energization package

    41.00 Relief Valve Authorization and testing

    41.01 Review form 3099A

    41.02 Verification and Installation

    42.00 INITIATIVES

    42.01Review & approval of fire damper / CFSD submittals for the

    FSD remediation committee

    42.02 Data gathering for the escalation committee

    42.03Review comments of the SAES-K standard as part of the

    HVAC standards review committee

    42.04Review comments of the SAES-T standard as part of the

    telecommunication standards review committee

    1.00 NON-CONFORMANCE REPORT (NCR) ARAMCO

    1.01 Initial discussion to issue NCR

    1.02 Inspector collects required data

    1.03 Prepare NCR on SAP (Draft)

    1.04 Discuss with PMT/ CSD/ Others1.05 Submit NCR through SAP (complete draft)

    1.06 Follow up with PMT to approve NCR

    1.07Clarify Required Corrective Action with Contractor/ PMT as

    needed at field

    1.08 Review/ Inspect and accept corrective action

    1.09 Close NCR When CA is Completed in SAP

    1.10 NCR is escalated to work sheet if NCR is rejected

    1.11 Update NCR status

    2.00 NON-CONFORMANCE REPORT (NCR) Contractor

    2.01 Review and agree the corrective action

    2.02 Follow-up for NCR closure in timely manner

    3.00 EQUIPMENT DEFICIENCY REPORT (EDR)

    3.01 Collect data required for EDR

    3.02 Review/ discuss drafted EDR with field supervisor

    3.03 Create EDR in SAP and submit to EDR Coordinator

    3.04 Follow up with EDR status

    4.00 WORKSHEETS

    Ye

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    4.01Collect data and create WS on SAP and discuss/submit for

    approval

    4.02 Provide information required for management

    4.03 Review & follow up corrective action

    4.04 Close Work sheet in SAP

    5.00 REQUEST FOR INSPECTION (RFI)

    5.01 Receive hardcopy/ email/ QMIS and read RFI

    5.02Review relevant document requirements (Drawings/

    standard)

    5.03 Attend activity

    5.04 Site initial review & precheck

    5.05 Conduct inspection & identify findings (complete checklist)

    5.06 Discuss findings with SAPMT/QC

    5.07 Findings reported in QMIS/ Logbook entry

    5.08 Follow up QMIS logbook entry

    5.09 QMIS/ Log book entry closure

    6.00 FINAL INSPECTION (Partial MCC & Final MCC)

    6.01 PID representative participate in MCC committee meeting

    6.02 Review walkthrough packages

    6.03 PID conduct walk through

    6.04 Prepare EIL to be discussed with Field Supervisor

    6.05 Discuss EIL with Field Supervisor

    6.06 Consolidate punch list

    6.07 PID submit punch list to PMT

    6.08 Attend Acceptance Committee to Discuss Yes/No Items

    6.09 PID inspect and follow up punch list items

    6.10 Field Inspection to Clear EIs

    6.11 PID initial and sign MCC

    6.12 Inspect and clear NO items (as requested)

    6.13 Filling and update records (MPCS & SAP)

    7.00 Review QUALITY DOCUMENTS (non-special processes)

    7.01 Reviewer/s conduct review and draft comments

    7.02 Review, consolidate comments and prepare response

    8.00 E-REVIEWS (Design/ proposal review)

    8.01PID Receive notification, assign E-reviewers, Supervisors

    /Coordinator and send it to PMT

    8.02 E-reviewers conduct e-Review and submit their comments

    8.03 Field Super. review comments and submit to PMT

    8.04 Attend review committee meeting

    9.00 PROJECT QUALITY INDEX (PQI)

    9.01 Review Last Month PQI for improvement

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    9.02Gathering Data of Current Month including procurement

    part

    9.03 Evaluates Data

    9.04 Meet and discuss with PMT & Contractor

    9.05 Submit PQI to ISSD

    9.06 Provide justification for PQI score (if required)

    10.00 PROJECT WEEKLY STATISTICAL REPORT - DASHBOARD10.01 Collects data

    10.02 Review and verify data with inspectors

    10.03Compiles data and update current activities portion of the

    report

    10.04 Update sharek

    11.00 CAPITAL PROJECTS QMS ASSESSMENTS

    11.01 Set up Project Inspection Schedule and Notification System

    11.02 Receive & Review Documentation & Prepare Logistics

    11.03 Conduct assessment opening meeting

    11.04 Conduct Assessment

    11.05 Conduct closing meeting

    11.06Issue assessment report and corrective action

    recommendations

    11.07 Verify corrective action

    11.08 Document Notification & closure

    11.09Monitoring contractors internal assessments (at 15% and

    60% for each project)

    12.00 FOCUS ASSESSMENTS Plan

    12.01 Select Processes to be assessed for particular project

    12.02 Set-up FA Plan and assign assessors

    12.03 Conducting Assessment utilizing SAICS

    12.04 Assessor briefs PQM/FS on Findings

    12.05 Issue ELBE/NCR as needed

    12.06 Follow up on assessment findings

    13.00PERIODIC INSPECTION /ASSESSMENT OF EXISTING

    FACILITIES

    13.01 Prepare Database for records collected from Proponent

    13.02 Inform Proponent about inspection via a letter

    13.03 Arrange monthly schedule & be issued to Inspector(s)

    13.04 Receive monthly schedule and schedules inspection

    13.05 Conducts inspection & reports findings

    13.06 Enter records in Database

    13.07 If No findings, send letter to Proponent

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    13.08Re-inspects, closes Worksheet action item & updates

    database

    14.00Review ARAMCO standards, procedures, GI's and work

    instructions

    15.00 Review SATIP/ SAIC

    15.01 Update SATIP's SATR's and SAIC's

    15.02 Review the standards for new update15.03 Collect recommendation for improvements

    15.04 Create non-assigned SATIP/SAIC

    15.05 Circulate for review

    15.06 Final REVIEW

    16.00 SURVEILLANCE INSPECTION

    16.01 Site initial review & precheck (review related documents)

    16.02 Conduct inspection

    16.03 Identify Findings

    16.04 Discuss findings with SAPMT/QC

    16.05 Logbook entry

    16.06 Follow up and close entry

    17.00 QA/QC PERSONNEL QUALIFICATION

    17.01 Review Resume / CV

    17.02 Interview

    17.03 Notify SAPMT

    17.04 Update SAP record (SAP Number)

    18.00 INSPECTION AGENCY PERFORMANCE INDEX

    18.01 Gathering Data of Current Month

    18.02 Verify Data with GIS Supervisor

    18.03 Perform evaluation18.04 Discuss with GIS Representative

    18.05 Electronically Sending Report (Concerned Parties)

    19.00 LESSONS LEARNED

    19.01 Draft lesson learned

    19.02 Discuss with Supervisor

    19.03 Submit LL through PMT knowledge base

    19.04 Collect & Share lesson learned with contractor/ PMT

    20.00Approval of New Concrete / Pre-Cast / Asphalt Batch

    Plants

    20.01 Review the Package

    20.02 Conduct Plant / Lab Visit

    20.03 Findings and Comments

    20.04 Witness trial mix

    20.05 Approval / Rejection of Plant / Lab

    20.06 Interview Personnel

    21.00 Approval of New Civil Testing lab

    21.01 Review the Package

    21.02 Conduct Plant / Lab Visit

    21.03 Findings and Comments

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    21.04 Approval / Rejection of Plant / Lab

    21.05 Interview Personnel

    22.00Monitoring & Assessment of Pre-cast / Asphalt / Concrete

    Batch Plants & Civil testing Labs

    22.01 Review Quality Reports

    22.02 Conduct Plant / Lab Visit

    22.03 Findings and Comments22.04 Generate Report

    22.05 Review report

    22.06 Follow-up Corrective action

    22.07 Review / Accept Corrective action

    23.00 MISCELLANEOUS Activities

    23.01 Perform jobsite visits

    23.02

    Respond to PMT/contractors, inspectors and other

    organizations through e-mails, phone calls, standards

    search etc..

    23.03 Review technical queries

    23.04 Daily/ weekly reports (progress reports etc)

    23.05 Prepare weekly highlights

    23.06 Attend conference calls

    23.07 Prepare Saudi Aramco Master Quality Plan

    23.08 Prepare inspector performance evaluations

    23.09Review inspectors time sheets and authorize overtimes

    requests

    23.10 Review vacation schedule and handover of responsibilities

    23.11Discuss training and draft development plans with

    inspectors23.12 Attend QA/QC meetings

    23.13 Attend Job-X/ kick off meetings

    23.14 Provide orientation for new employees (Aramco/ SMP/ GIS)

    23.15 Prepare and perform technical presentations

    23.16Data encoding in SAP (vendor master list) of all contractor

    (SMP / GIS) employees

    23.17

    Provide orientation to construction contractor QA/QC

    personnel and SAPMT in using the quality management

    information system (QMIS)

    23.18 Update the BI list & Inspector assignment sheet

    23.19 Provide Data for MIS report

    23.20 Prepare MIS report

    23.21 Interview new SMP/GIS inspectors

    23.22Inspection Coverage for BI-1900 Projects, third party & joint

    ventures

    23.23 Contractor toolbox meetings

    23.24 Review waivers

    24.00 ATTENDANCE COMMUNICATION MEETING

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    25.00 SAFETY

    25.01PREEPARE MATERIALS FOR THE MEETING (PRESENTATIONS,

    ECT.)

    25.02 ATTEND THE MEETING

    25.03 Safety orientation to access hydrocarbon plants

    25.04 Safety Key Performance Index (KPI)

    25.05 Safety suggestions and Near Miss Reporting26.00 Hydro testing

    26.01 Review and approve Hydro test Procedure

    26.02 Verify/ approve test pack

    26.03 Punch list piping/ clearing "A Items" prior to hydrostatic test

    26.04 Verify pre-test preparation and testing equipment

    26.05 Witness Hydro Test

    26.06 Verify depressurization and water disposal/Lay-up

    26.07 reinstatement of lines

    26.08 In lieu of Hydrotest, NDT is required

    27.00 Pneumatic Testing

    27.01 Verify test pack

    27.02 Review pneumatic test Procedure

    27.03 Verify approval of test procedure by all concerned party

    27.04 Punch list piping prior to test

    27.05 Evaluate the safety hazard and check viability

    28.00 Welding

    28.01 Review and approve Welding Procedure Specifications

    28.02 Review and approve Post Weld Heat Treatment Inspectionprocedure

    28.03 Verify welder Qualification test record and Issue JCC

    28.04 Review hardness Testing Application and Results

    28.05 Final welding documents review

    29.00 PMI

    29.01 Review and approve PMI Procedure

    29.02 Review and Approve PMI technician

    30.00 NDT

    30.01 Coordinate with OID for NDT Procedure approval

    30.02 Coordinate with RTFI for RT review results

    31.00 Review and approve Bolt Torqueing Procedure

    32.00 Review and approve Gasket Installation Procedure

    33.00 Coating

    33.01 Review and approve Coating Procedure

    33.02 Qualify Blasters and Painters

    34.00 Review Procedures and documents for Hot Tap Process

    35.00 Review and approve Tie In Packages

    36.00 Refractory Installation

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    36.01 Review Procedures and documents

    36.02 Qualify and approve refractory applicators

    37.00 RTR Pipe work

    37.01 Review Procedures and documents

    37.02 Qualification of RTR installers

    38.00 High Voltage Cable splicing/termination

    38.01 Review Procedures and documents38.02 Cable splicers qualification review

    39.00 Instruments Loop test

    39.01 Review package

    39.02 Punchlisting

    39.03 Clear punchlist

    39.04 Final review & approval of loop test package

    40.00 Energization packages review

    40.01 Review package

    40.02 Punchlisting

    40.03 Clear punchlist

    40.04 Final review & approval of energization package

    41.00 Relief Valve Authorization and testing

    41.01 Review form 3099A

    41.02 Verification and Installation

    42.00 INITIATIVES

    42.01Review & approval of fire damper / CFSD submittals for the

    FSD remediation committee

    42.02 Data gathering for the escalation committee

    42.03Review comments of the SAES-K standard as part of the

    HVAC standards review committee

    42.04Review comments of the SAES-T standard as part of the

    telecommunication standards review committee

    1.00 NON-CONFORMANCE REPORT (NCR) ARAMCO

    1.01 Initial discussion to issue NCR

    1.02 Inspector collects required data

    1.03 Prepare NCR on SAP (Draft)

    1.04 Discuss with PMT/ CSD/ Others

    1.05 Submit NCR through SAP (complete draft)

    1.06 Follow up with PMT to approve NCR

    1.07Clarify Required Corrective Action with Contractor/ PMT as

    needed at field

    1.08 Review/ Inspect and accept corrective action

    1.09 Close NCR When CA is Completed in SAP

    1.10 NCR is escalated to work sheet if NCR is rejected

    1.11 Update NCR status

    Year 2

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    2.00 NON-CONFORMANCE REPORT (NCR) Contractor

    2.01 Review and agree the corrective action

    2.02 Follow-up for NCR closure in timely manner

    3.00 EQUIPMENT DEFICIENCY REPORT (EDR)

    3.01 Collect data required for EDR

    3.02 Review/ discuss drafted EDR with field supervisor

    3.03 Create EDR in SAP and submit to EDR Coordinator3.04 Follow up with EDR status

    4.00 WORKSHEETS

    4.01Collect data and create WS on SAP and discuss/submit for

    approval

    4.02 Provide information required for management

    4.03 Review & follow up corrective action

    4.04 Close Work sheet in SAP

    5.00 REQUEST FOR INSPECTION (RFI)

    5.01 Receive hardcopy/ email/ QMIS and read RFI

    5.02

    Review relevant document requirements (Drawings/

    standard)

    5.03 Attend activity

    5.04 Site initial review & precheck

    5.05 Conduct inspection & identify findings (complete checklist)

    5.06 Discuss findings with SAPMT/QC

    5.07 Findings reported in QMIS/ Logbook entry

    5.08 Follow up QMIS logbook entry

    5.09 QMIS/ Log book entry closure

    6.00 FINAL INSPECTION (Partial MCC & Final MCC)

    6.01 PID representative participate in MCC committee meeting

    6.02 Review walkthrough packages

    6.03 PID conduct walk through

    6.04 Prepare EIL to be discussed with Field Supervisor

    6.05 Discuss EIL with Field Supervisor

    6.06 Consolidate punch list

    6.07 PID submit punch list to PMT

    6.08 Attend Acceptance Committee to Discuss Yes/No Items

    6.09 PID inspect and follow up punch list items

    6.10 Field Inspection to Clear EIs

    6.11 PID initial and sign MCC

    6.12 Inspect and clear NO items (as requested)

    6.13 Filling and update records (MPCS & SAP)

    7.00 Review QUALITY DOCUMENTS (non-special processes)

    7.01 Reviewer/s conduct review and draft comments

    7.02 Review, consolidate comments and prepare response

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    8.00 E-REVIEWS (Design/ proposal review)

    8.01PID Receive notification, assign E-reviewers, Supervisors

    /Coordinator and send it to PMT

    8.02 E-reviewers conduct e-Review and submit their comments

    8.03 Field Super. review comments and submit to PMT

    8.04 Attend review committee meeting9.00 PROJECT QUALITY INDEX (PQI)

    9.01 Review Last Month PQI for improvement

    9.02Gathering Data of Current Month including procurement

    part

    9.03 Evaluates Data

    9.04 Meet and discuss with PMT & Contractor

    9.05 Submit PQI to ISSD

    9.06 Provide justification for PQI score (if required)

    10.00 PROJECT WEEKLY STATISTICAL REPORT - DASHBOARD

    10.01 Collects data

    10.02 Review and verify data with inspectors

    10.03Compiles data and update current activities portion of the

    report

    10.04 Update sharek

    11.00 CAPITAL PROJECTS QMS ASSESSMENTS

    11.01 Set up Project Inspection Schedule and Notification System

    11.02 Receive & Review Documentation & Prepare Logistics

    11.03 Conduct assessment opening meeting

    11.04 Conduct Assessment11.05 Conduct closing meeting

    11.06Issue assessment report and corrective action

    recommendations

    11.07 Verify corrective action

    11.08 Document Notification & closure

    11.09Monitoring contractors internal assessments (at 15% and

    60% for each project)

    12.00 FOCUS ASSESSMENTS Plan

    12.01 Select Processes to be assessed for particular project

    12.02 Set-up FA Plan and assign assessors

    12.03 Conducting Assessment utilizing SAICS

    12.04 Assessor briefs PQM/FS on Findings

    12.05 Issue ELBE/NCR as needed

    12.06 Follow up on assessment findings

    13.00PERIODIC INSPECTION /ASSESSMENT OF EXISTING

    FACILITIES

    13.01 Prepare Database for records collected from Proponent

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    13.02 Inform Proponent about inspection via a letter

    13.03 Arrange monthly schedule & be issued to Inspector(s)

    13.04 Receive monthly schedule and schedules inspection

    13.05 Conducts inspection & reports findings

    13.06 Enter records in Database13.07 If No findings, send letter to Proponent

    13.08Re-inspects, closes Worksheet action item & updates

    database

    14.00Review ARAMCO standards, procedures, GI's and work

    instructions

    15.00 Review SATIP/ SAIC

    15.01 Update SATIP's SATR's and SAIC's

    15.02 Review the standards for new update

    15.03 Collect recommendation for improvements

    15.04 Create non-assigned SATIP/SAIC

    15.05 Circulate for review

    15.06 Final REVIEW

    16.00 SURVEILLANCE INSPECTION

    16.01 Site initial review & precheck (review related documents)

    16.02 Conduct inspection

    16.03 Identify Findings

    16.04 Discuss findings with SAPMT/QC

    16.05 Logbook entry

    16.06 Follow up and close entry

    17.00 QA/QC PERSONNEL QUALIFICATION17.01 Review Resume / CV

    17.02 Interview

    17.03 Notify SAPMT

    17.04 Update SAP record (SAP Number)

    18.00 INSPECTION AGENCY PERFORMANCE INDEX

    18.01 Gathering Data of Current Month

    18.02 Verify Data with GIS Supervisor

    18.03 Perform evaluation

    18.04 Discuss with GIS Representative

    18.05 Electronically Sending Report (Concerned Parties)

    19.00 LESSONS LEARNED

    19.01 Draft lesson learned

    19.02 Discuss with Supervisor

    19.03 Submit LL through PMT knowledge base

    19.04 Collect & Share lesson learned with contractor/ PMT

    20.00Approval of New Concrete / Pre-Cast / Asphalt Batch

    Plants

    20.01 Review the Package

    20.02 Conduct Plant / Lab Visit

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    20.03 Findings and Comments

    20.04 Witness trial mix

    20.05 Approval / Rejection of Plant / Lab

    20.06 Interview Personnel

    21.00 Approval of New Civil Testing lab

    21.01 Review the Package

    21.02 Conduct Plant / Lab Visit21.03 Findings and Comments

    21.04 Approval / Rejection of Plant / Lab

    21.05 Interview Personnel

    22.00Monitoring & Assessment of Pre-cast / Asphalt / Concrete

    Batch Plants & Civil testing Labs

    22.01 Review Quality Reports

    22.02 Conduct Plant / Lab Visit

    22.03 Findings and Comments

    22.04 Generate Report

    22.05 Review report

    22.06 Follow-up Corrective action

    22.07 Review / Accept Corrective action

    23.00 MISCELLANEOUS Activities

    23.01 Perform jobsite visits

    23.02

    Respond to PMT/contractors, inspectors and other

    organizations through e-mails, phone calls, standards

    search etc..

    23.03 Review technical queries

    23.04 Daily/ weekly reports (progress reports etc)

    23.05 Prepare weekly highlights

    23.06 Attend conference calls23.07 Prepare Saudi Aramco Master Quality Plan

    23.08 Prepare inspector performance evaluations

    23.09Review inspectors time sheets and authorize overtimes

    requests

    23.10 Review vacation schedule and handover of responsibilities

    23.11Discuss training and draft development plans with

    inspectors

    23.12 Attend QA/QC meetings

    23.13 Attend Job-X/ kick off meetings

    23.14 Provide orientation for new employees (Aramco/ SMP/ GIS)

    23.15 Prepare and perform technical presentations

    23.16Data encoding in SAP (vendor master list) of all contractor

    (SMP / GIS) employees

    23.17

    Provide orientation to construction contractor QA/QC

    personnel and SAPMT in using the quality management

    information system (QMIS)

    23.18 Update the BI list & Inspector assignment sheet

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    23.19 Provide Data for MIS report

    23.20 Prepare MIS report

    23.21 Interview new SMP/GIS inspectors

    23.22Inspection Coverage for BI-1900 Projects, third party & joint

    ventures

    23.23 Contractor toolbox meetings

    23.24 Review waivers24.00 ATTENDANCE COMMUNICATION MEETING

    25.00 SAFETY

    25.01PREEPARE MATERIALS FOR THE MEETING (PRESENTATIONS,

    ECT.)

    25.02 ATTEND THE MEETING

    25.03 Safety orientation to access hydrocarbon plants

    25.04 Safety Key Performance Index (KPI)

    25.05 Safety suggestions and Near Miss Reporting

    26.00 Hydro testing

    26.01 Review and approve Hydro test Procedure

    26.02 Verify/ approve test pack

    26.03 Punch list piping/ clearing "A Items" prior to hydrostatic test

    26.04 Verify pre-test preparation and testing equipment

    26.05 Witness Hydro Test

    26.06 Verify depressurization and water disposal/Lay-up

    26.07 reinstatement of lines

    26.08 In lieu of Hydrotest, NDT is required

    27.00 Pneumatic Testing

    27.01 Verify test pack

    27.02 Review pneumatic test Procedure

    27.03 Verify approval of test procedure by all concerned party

    27.04 Punch list piping prior to test

    27.05 Evaluate the safety hazard and check viability

    28.00 Welding

    28.01 Review and approve Welding Procedure Specifications

    28.02Review and approve Post Weld Heat Treatment Inspection

    procedure

    28.03 Verify welder Qualification test record and Issue JCC

    28.04 Review hardness Testing Application and Results

    28.05 Final welding documents review

    29.00 PMI

    29.01 Review and approve PMI Procedure

    29.02 Review and Approve PMI technician

    30.00 NDT

    30.01 Coordinate with OID for NDT Procedure approval

    30.02 Coordinate with RTFI for RT review results

    31.00 Review and approve Bolt Torqueing Procedure

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    32.00 Review and approve Gasket Installation Procedure

    33.00 Coating

    33.01 Review and approve Coating Procedure

    33.02 Qualify Blasters and Painters

    34.00 Review Procedures and documents for Hot Tap Process

    35.00 Review and approve Tie In Packages36.00 Refractory Installation

    36.01 Review Procedures and documents

    36.02 Qualify and approve refractory applicators

    37.00 RTR Pipe work

    37.01 Review Procedures and documents

    37.02 Qualification of RTR installers

    38.00 High Voltage Cable splicing/termination

    38.01 Review Procedures and documents

    38.02 Cable splicers qualification review

    39.00 Instruments Loop test

    39.01 Review package

    39.02 Punchlisting

    39.03 Clear punchlist

    39.04 Final review & approval of loop test package

    40.00 Energization packages review

    40.01 Review package

    40.02 Punchlisting

    40.03 Clear punchlist

    40.04 Final review & approval of energization package

    41.00 Relief Valve Authorization and testing

    41.01 Review form 3099A41.02 Verification and Installation

    42.00 INITIATIVES

    42.01Review & approval of fire damper / CFSD submittals for the

    FSD remediation committee

    42.02 Data gathering for the escalation committee

    42.03Review comments of the SAES-K standard as part of the

    HVAC standards review committee

    42.04Review comments of the SAES-T standard as part of the

    telecommunication standards review committee

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    Minimum Mode Maximum

    1 YN

    N

    1 Y Y

    1 Y

    1 Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    N

    1 Y Y

    N

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    1 Y

    N

    N

    N

    N

    N

    1 Y

    N

    1 Y

    N

    9, Mechanical & HVAC

    Group SizeField Supr.

    (Yes/ No)

    Travel

    (Yes/ No)

    Activity Time Required (hrs)Rework %

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    1 Y Y

    N

    N

    N

    1 Y

    1 Y1 Y

    1 Y Y

    N

    N

    1 Y

    N

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

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    1 Y Y

    1 Y Y

    1 Y

    1 Y Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    N

    1 Y

    N

    1 Y

    Y

    Y

    Y

    Y

    N

    N

    Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    N

    N

    N

    N

    1 Y Y

    N

    N

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    1 Y

    1 Y

    1 Y

    1 Y

    1 Y1 Y

    1 Y

    2 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    Y

    Y

    Y

    N

    Y

    Y

    Y

    Y

    YY

    Y

    N

    Y

    Y

    N

    Y

    N

    N

    1 Y Y

    1 Y

    1 Y

    1 Y

    1 Y

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    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y Y

    1 Y Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    N

    1 Y

    1 Y

    Y

    1 Y

    1 Y

    2 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y Y

    1 Y

    N

    N

    N

    N

    N

    1 Y

    N

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    1 Y

    1 Y

    N

    N

    1 Y

    1 Y

    1 Y

    N

    N

    1 Y

    1 Y

    1 Y

    1 Y

    Y

    Y

    Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

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    Y

    Y

    Y

    Y

    Y

    1 Y

    N

    N

    1 Y Y

    1 Y

    1 Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    N

    1 Y Y

    N

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    1 Y

    N

    N

    N

    09, Civil & Plumbing

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    N

    N

    1 Y

    N

    1 Y

    N

    1 Y Y

    N

    N

    N

    1 Y

    1 Y

    1 Y

    1 Y Y

    N

    N

    1 Y

    N

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    N

    1 Y

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    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y Y

    1 Y Y

    1 Y

    1 Y Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    N

    1 Y

    N

    1 Y

    Y

    Y

    Y

    Y

    N

    N

    Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

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    N

    N

    N

    N

    1 Y YN

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    2 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    YY

    Y

    N

    Y

    Y

    Y

    Y

    Y

    Y

    Y

    N

    Y

    Y

    N

    Y

    N

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    N

    1 Y Y

    1 Y

    1 Y1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y Y

    1 Y Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    N

    1 Y

    1 Y

    Y

    1 Y

    1 Y

    2 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y Y

    1 Y

    N

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    N

    N

    N

    N

    1 Y

    N

    1 Y

    1 Y

    N

    N

    1 Y

    1 Y

    1 Y

    N

    N

    1 Y

    1 Y

    1 Y

    1 YY

    Y

    Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

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    Y

    Y

    Y

    Y

    Y

    1 Y

    N

    N

    1 Y Y1 Y

    1 Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    N

    1 Y Y

    N

    1 Y

    1 Y

    1 Y

    r 2009, Electrical

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    1 Y Y

    1 Y

    1 Y

    1 Y

    N

    N

    N

    N

    N

    1 Y

    N

    1 Y

    N

    1 Y Y

    N

    N

    N

    1 Y

    1 Y

    1 Y

    1 Y Y

    N

    N

    1 Y

    N

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

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    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y Y

    1 Y Y

    1 Y

    1 Y Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    N

    1 Y

    N

    1 Y

    Y

    Y

    Y

    Y

    N

    N

    Y

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    N

    1 Y

    1 Y

    1 Y1 Y

    1 Y

    1 Y

    N

    N

    N

    N

    1 Y Y

    N

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y2 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    Y

    Y

    Y

    N

    Y

    Y

    Y

    Y

    Y

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    Y

    Y

    N

    Y

    YN

    Y

    N

    N

    1 Y Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y Y

    1 Y Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    N

    1 Y

    1 Y

    Y

    1 Y

    1 Y

    2 Y

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    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y Y

    1 Y

    N

    N

    N

    N

    N

    1 Y

    N

    1 Y

    1 Y

    N

    N

    1 Y

    1 Y

    1 Y

    N

    N

    1 Y

    1 Y

    1 Y

    1 Y

    Y

    Y

    Y

    N

    1 Y

    1 Y

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    1 Y

    1 Y

    1 Y

    1 Y

    1 Y1 Y

    Y

    Y

    Y

    Y

    Y

    1 Y

    N

    N

    1 Y Y

    1 Y

    1 Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    09, Communication

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    N

    1 Y Y

    N

    1 Y

    1 Y1 Y

    1 Y Y

    1 Y

    1 Y

    1 Y

    N

    N

    N

    N

    N

    1 Y

    N

    1 Y

    N

    1 Y Y

    N

    N

    N

    1 Y

    1 Y

    1 Y

    1 Y Y

    N

    N

    1 Y

    N

    N

    1 Y

    1 Y

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    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y Y1 Y Y

    1 Y

    1 Y Y

    1 Y

    1 Y Y

    1 Y

    1 Y

    N

    1 Y

    N

    1 Y

    Y

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    Y

    Y

    Y

    N

    NY

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    N

    N

    N

    N

    1 Y Y

    N

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    2 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    Y

    Y

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    Y

    N

    Y

    Y

    Y

    YY

    Y

    Y

    N

    Y

    Y

    N

    Y

    N

    N

    1 Y Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y Y

    1 Y Y

    1 Y Y

    1 Y

    1 Y

    1 Y Y

    1 Y

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    N

    1 Y

    1 Y

    Y

    1 Y

    1 Y2 Y

    1 Y

    1 Y

    1 Y Y

    1 Y

    1 Y Y

    1 Y

    N

    N

    N

    N

    N

    1 Y

    N

    1 Y

    1 Y

    N

    N

    1 Y

    1 Y

    1 Y

    N

    N

    1 Y

    1 Y

    1 Y

    1 Y

    Y

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    Y

    Y

    N

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    1 Y

    Y

    Y

    Y

    Y

    Y

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    Data Source

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    Civil Mech Comm HVAC Elect Plum

    January

    February 728

    March 244

    April

    MayJune

    July

    August

    September

    October

    November

    December

    Total 0 972 0 0 0 0

    if available, provide us with the travelled milage per desciplane; otherwise, provide total mila

    (Aramcons and contractors)

    MonthMileage

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    Total

    0

    ge driven by the unit

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    Yearly Monthly Weekly Daily

    1 Purchase Requests 17

    Yearly Monthly Weekly Daily

    2 Receiving Inspection 54

    Yearly Monthly Weekly Daily

    3 Pump Station Inspection 7

    Serial # Activity Description

    3 Pump Station Inspection Yearly Monthly Weekly DailyLocal (Dhahran, Ras tanura, Abqaiq) 2

    Western Region 1

    Central Region 2

    Northern Area 1

    Southern Area 1

    Jumaan and Omar jointly inspect on an average 7 pump stations per week. Each inspe

    Region, Twice locally and once to Western Region, Northern Area and Southern Area.

    min and as much as 70 min to complete one inspection.

    Frequency

    Jumaan and Omar each perform on an average 27 receiving inspections per month. Ea

    min to complete but it can take as low as 5 min and as much as 40 min to complete on

    Serial # Activity Description

    Frequency

    Fill only 1 column per activity

    Ahmed processes on an average 17 purchase requests per day. It takes him on an averas much as 25 min to complete one request.

    Serial # Activity Description

    Frequency

    Fill only 1 column per activity

    Serial # Activity Description

    Frequency

    Fill only 1 column per activity

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    Minimum Average Maximum

    1 0.17 0.25 0.42

    Minimum Average Maximum

    1 0.08 0.37 0.67

    Minimum Average Maximum

    2 YES 0.58 0.75 1.17

    2 4

    16 16

    8 16

    4 4

    4 4

    Total 44

    tion requires two inspector for safety reasons. They traveled twice to Central

    ach inspection takes on an average 45 min to complete but it can take as low as 35

    Travel time (round

    trip, hrs)

    Total Travel

    Time

    ch inspection requires one inspector only. Each inspection takes on an average 22

    e inspection.

    Group SizeTravel

    (Yes/ No)

    Activity Time Required (hrs)Data Source

    Activity Time Required (hrs)Data Source

    age 15 min to complete one purchase request but it can take as low as 10 min and

    Group SizeTravel

    (Yes/ No)

    Activity Time Required (hrs)Data Source

    Group SizeTravel

    (Yes/ No)

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    Please indicate any concerns or notes in this box:

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