2009 sapid activity sheet v3.0
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BI No. / WO
No. / JO No.Location BI Name ERA OSC Progress % NCR ARAMCO
NCR
ContractorEDR Workshe
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Review ARAMCO
standards, GI's,
WI's etc
Review
SATIP/ SAIC
INSPECTION AGENCY
PERFORMANCE INDEX
COMMU
MEETING
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
General
Year 2009
Total
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15
Total
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CAPITAL PROJECTS
QMS ASSESSMENTS
FOCUS
ASSESSMENTS
PERIODIC INSPECTION
/ASSESSMENT OF EXISTING
FACILITIES
SURVEILLANCE
INSPECTION
QA/QC PERSONNEL
QUALIFICATION
LESSONS
LEARNED
Approval of New Concrete / Pre-Ca
/ Asphalt Batch Plants
Year 2009
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Bolt
Torqueing
Gasket
InstallationCoating
Hot Tap
Process
Tie In
Packages
Refractory
Installation
RTR Pipe
work
High Voltage Cable
splicing/terminationINITIATIVES Remarks
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Yearly Monthly Weekly Daily Minim
1.00 NON-CONFORMANCE REPORT (NCR) ARAMCO
1.01 Initial discussion to issue NCR 0 1 Y Y 0.5
1.02 Inspector collects required data 0 1 Y Y 1
1.03 Prepare NCR on SAP (Draft) 0 1 Y 1
1.04 Discuss with PMT/ CSD/ Others 0 1 Y Y 2
1.05 Submit NCR through SAP (complete draft) N
1.06 Follow up with PMT to approve NCR N
1.07Clarify Required Corrective Action with Contractor/ PMT as
needed at field0 1 Y Y 0.5
1.08 Review/ Inspect and accept corrective action 0 1 Y Y 1
1.09 Close NCR When CA is Completed in SAP N
1.10 NCR is escalated to work sheet if NCR is rejected N
1.11 Update NCR status N
2.00 NON-CONFORMANCE REPORT (NCR) Contractor
2.01 Review and agree the corrective action 0 1 Y Y 0.5
2.02 Follow-up for NCR closure in timely manner 0 1 Y Y 0.5
3.00 EQUIPMENT DEFICIENCY REPORT (EDR)
3.01 Collect data required for EDR 0 1 Y Y 1
3.02 Review/ discuss drafted EDR with field supervisor 0 1 Y 0.3
3.03 Create EDR in SAP and submit to EDR Coordinator N
3.04 Follow up with EDR status N
4.00 WORKSHEETS
4.01Collect data and create WS on SAP and discuss/submit for
approvalN
4.02 Provide information required for management N
4.03 Review & follow up corrective action 0 1 Y Y
4.04 Close Work sheet in SAP N
5.00 REQUEST FOR INSPECTION (RFI)
5.01 Receive hardcopy/ email/ QMIS and read RFI 33 1 Y 0.16
5.02Review relevant document requirements (Drawings/
standard)1 Y Y 0.5
5.03 Attend activity 33 1 Y
5.04 Site initial review & precheck 0 1 Y
5.05 Conduct inspection & identify findings (complete checklist) 0 1 Y
5.06 Discuss findings with SAPMT/QC 0 1 Y
5.07 Findings reported in QMIS/ Logbook entry 0 1 Y
5.08 Follow up QMIS logbook entry 0 1 Y 0.2
5.09 QMIS/ Log book entry closure 0 1 Y Y 0.5
6.00 FINAL INSPECTION (Partial MCC & Final MCC)
6.01 PID representative participate in MCC committee meeting 1 Y Y
6.02 Review walkthrough packages 1 1 Y Y
6.03 PID conduct walk through 1 1 Y Y
6.04 Prepare EIL to be discussed with Field Supervisor 1 1 Y
6.05 Discuss EIL with Field Supervisor 1 1 Y
6.06 Consolidate punch list 14 N
6.07 PID submit punch list to PMT 1 1 Y
Y 1
Year 2009, Mechanical
Rework %
All Data will be validated and verified by OCD
Data without supporting document will NOT be included in the study
No. Activity DescriptionFrequency
Group SizeTravel
(Yes/ No)
ActInspector
(Yes/ No)
Y 1
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Yearly Monthly Weekly Daily MinimRework %
All Data will be validated and verified by OCD
Data without supporting document will NOT be included in the study
No. Activity DescriptionFrequency
Group SizeTravel
(Yes/ No)
ActInspector
(Yes/ No)
6.08 Attend Acceptance Committee to Discuss Yes/No Items 0 1 Y Y
6.09 PID inspect and follow up punch list items 1 1 Y
6.10 Field Inspection to Clear EIs 14 1 Y
6.11 PID initial and sign MCC 0 1 Y
6.12 Inspect and clear NO items (as requested) 14 1 Y Y
6.13 Filling and update records (MPCS & SAP) 1 Y
7.00 Review QUALITY DOCUMENTS (non-special processes)
7.01 Reviewer/s conduct review and draft comments 0 1 Y
7.02 Review, consolidate comments and prepare response 0 N
8.00 E-REVIEWS (Design/ proposal review)
8.01PID Receive notification, assign E-reviewers, Supervisors
/Coordinator and send it to PMTN
8.02 E-reviewers conduct e-Review and submit their comments 1 Y
8.03 Field Super. review comments and submit to PMT N
8.04 Attend review committee meeting 1 Y Y
9.00 PROJECT QUALITY INDEX (PQI)
9.01 Review Last Month PQI for improvement N
9.02Gathering Data of Current Month including procurement
part 0 1 Y
9.03 Evaluates Data N
9.04 Meet and discuss with PMT & Contractor N
9.05 Submit PQI to ISSD N
9.06 Provide justification for PQI score (if required) N
10.00 PROJECT WEEKLY STATISTICAL REPORT - DASHBOARD
10.01 Collects data 1 Y
10.02 Review and verify data with inspectors N
10.03Compiles data and update current activities portion of the
reportN
10.04 Update sharek N
11.00 CAPITAL PROJECTS QMS ASSESSMENTS
11.01 Set up Project Inspection Schedule and Notification System N
11.02 Receive & Review Documentation & Prepare Logistics N
11.03 Conduct assessment opening meeting 1 Y Y
11.04 Conduct Assessment 1 Y Y
11.05 Conduct closing meeting 1 Y Y
11.06Issue assessment report and corrective action
recommendationsN
11.07 Verify corrective action 0 1 Y Y
11.08 Document Notification & closure N
11.09Monitoring contractors internal assessments (at 15% and
60% for each project)N
12.00 FOCUS ASSESSMENTS Plan
12.01 Select Processes to be assessed for particular project 0 1 Y
12.02 Set-up FA Plan and assign assessors N
Y
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Yearly Monthly Weekly Daily MinimuRework %
All Data will be validated and verified by OCD
Data without supporting document will NOT be included in the study
No. Activity DescriptionFrequency
Group SizeTravel
(Yes/ No)
ActivInspector
(Yes/ No)
12.03 Conducting Assessment utilizing SAICS 0 1 Y Y
12.04 Assessor briefs PQM/FS on Findings 0 1 Y
12.05 Issue ELBE/NCR as needed 0 1 Y
12.06 Follow up on assessment findings 0 1 Y Y
13.00PERIODIC INSPECTION /ASSESSMENT OF EXISTING
FACILITIES
13.01 Prepare Database for records collected from Proponent Y
13.02 Inform Proponent about inspection via a letter N
13.03 Arrange monthly schedule & be issued to Inspector(s) N
13.04 Receive monthly schedule and schedules inspection N
13.05 Conducts inspection & reports findings Y
13.06 Enter records in Database Y
13.07 If No f indings, send letter to Proponent N
13.08Re-inspects, closes Worksheet action item & updates
databaseY
14.00Review ARAMCO standards, procedures, GI's and work
instructions1 Y
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Yearly Monthly Weekly Daily
1.00 NON-CONFORMANCE REPORT (NCR) ARAMCO
1.01 Initial discussion to issue NCR1.02 Inspector collects required data
1.03 Prepare NCR on SAP (Draft)
1.04 Discuss with PMT/ CSD/ Others
1.05 Submit NCR through SAP (complete draft)
1.06 Follow up with PMT to approve NCR
1.07Clarify Required Corrective Action with Contractor/ PMT as
needed at field
1.08 Review/ Inspect and accept corrective action
1.09 Close NCR When CA is Completed in SAP
1.10 NCR is escalated to work sheet if NCR is rejected
1.11 Update NCR status
2.00 NON-CONFORMANCE REPORT (NCR) Contractor
2.01 Review and agree the corrective action
2.02 Follow-up for NCR closure in timely manner
3.00 EQUIPMENT DEFICIENCY REPORT (EDR)
3.01 Collect data required for EDR
3.02 Review/ discuss drafted EDR with field supervisor
3.03 Create EDR in SAP and submit to EDR Coordinator
3.04 Follow up with EDR status
4.00 WORKSHEETS
4.01 Collect data and create WS on SAP and discuss/submit forapproval
4.02 Provide information required for management
4.03 Review & follow up corrective action
4.04 Close Work sheet in SAP
5.00 REQUEST FOR INSPECTION (RFI)
5.01 Receive hardcopy/ email/ QMIS and read RFI
5.02Review relevant document requirements (Drawings/
standard)
5.03 Attend activity
5.04 Site initial review & precheck
5.05 Conduct inspection & identify findings (complete checklist)
5.06 Discuss findings with SAPMT/QC
5.07 Findings reported in QMIS/ Logbook entry
5.08 Follow up QMIS logbook entry
5.09 QMIS/ Log book entry closure
6.00 FINAL INSPECTION (Partial MCC & Final MCC)
Year 200
All Data will be validated and verified by OCD
Data without supporting document will NOT be included in the study
No. Activity DescriptionFrequency
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6.01 PID representative participate in MCC committee meeting
6.02 Review walkthrough packages
6.03 PID conduct walk through
6.04 Prepare EIL to be discussed with Field Supervisor
6.05 Discuss EIL with Field Supervisor
6.06 Consolidate punch list6.07 PID submit punch list to PMT
6.08 Attend Acceptance Committee to Discuss Yes/No Items
6.09 PID inspect and follow up punch list items
6.10 Field Inspection to Clear EIs
6.11 PID initial and sign MCC
6.12 Inspect and clear NO items (as requested)
6.13 Filling and update records (MPCS & SAP)
7.00 Review QUALITY DOCUMENTS (non-special processes)
7.01 Reviewer/s conduct review and draft comments
7.02 Review, consolidate comments and prepare response
8.00 E-REVIEWS (Design/ proposal review)
8.01PID Receive notification, assign E-reviewers, Supervisors
/Coordinator and send it to PMT
8.02 E-reviewers conduct e-Review and submit their comments
8.03 Field Super. review comments and submit to PMT
8.04 Attend review committee meeting
9.00 PROJECT QUALITY INDEX (PQI)9.01 Review Last Month PQI for improvement
9.02Gathering Data of Current Month including procurement
part
9.03 Evaluates Data
9.04 Meet and discuss with PMT & Contractor
9.05 Submit PQI to ISSD
9.06 Provide justification for PQI score (if required)
10.00 PROJECT WEEKLY STATISTICAL REPORT - DASHBOARD
10.01 Collects data
10.02 Review and verify data with inspectors
10.03Compiles data and update current activities portion of the
report
10.04 Update sharek
11.00 CAPITAL PROJECTS QMS ASSESSMENTS
11.01 Set up Project Inspection Schedule and Notification System
11.02 Receive & Review Documentation & Prepare Logistics
11.03 Conduct assessment opening meeting
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11.04 Conduct Assessment
11.05 Conduct closing meeting
11.06Issue assessment report and corrective action
recommendations
11.07 Verify corrective action
11.08 Document Notification & closure
11.09 Monitoring contractors internal assessments (at 15% and60% for each project)
12.00 FOCUS ASSESSMENTS Plan
12.01 Select Processes to be assessed for particular project
12.02 Set-up FA Plan and assign assessors
12.03 Conducting Assessment utilizing SAICS
12.04 Assessor briefs PQM/FS on Findings
12.05 Issue ELBE/NCR as needed
12.06 Follow up on assessment findings
13.00
PERIODIC INSPECTION /ASSESSMENT OF EXISTING
FACILITIES
13.01 Prepare Database for records collected from Proponent
13.02 Inform Proponent about inspection via a letter
13.03 Arrange monthly schedule & be issued to Inspector(s)
13.04 Receive monthly schedule and schedules inspection
13.05 Conducts inspection & reports findings
13.06 Enter records in Database
13.07 If No findings, send letter to Proponent
13.08Re-inspects, closes Worksheet action item & updates
database
14.00Review ARAMCO standards, procedures, GI's and work
instructions
15.00 Review SATIP/ SAIC
15.01 Update SATIP's SATR's and SAIC's
15.02 Review the standards for new update
15.03 Collect recommendation for improvements
15.04 Create non-assigned SATIP/SAIC
15.05 Circulate for review
15.06 Final REVIEW
16.00 SURVEILLANCE INSPECTION
16.01 Site initial review & precheck (review related documents)
16.02 Conduct inspection
16.03 Identify Findings
16.04 Discuss findings with SAPMT/QC
16.05 Logbook entry
16.06 Follow up and close entry
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17.00 QA/QC PERSONNEL QUALIFICATION
17.01 Review Resume / CV
17.02 Interview
17.03 Notify SAPMT
17.04 Update SAP record (SAP Number)
18.00 INSPECTION AGENCY PERFORMANCE INDEX
18.01 Gathering Data of Current Month18.02 Verify Data with GIS Supervisor
18.03 Perform evaluation
18.04 Discuss with GIS Representative
18.05 Electronically Sending Report (Concerned Parties)
19.00 LESSONS LEARNED
19.01 Draft lesson learned
19.02 Discuss with Supervisor
19.03 Submit LL through PMT knowledge base
19.04 Collect & Share lesson learned with contractor/ PMT
20.00
Approval of New Concrete / Pre-Cast / Asphalt Batch
Plants
20.01 Review the Package
20.02 Conduct Plant / Lab Visit
20.03 Findings and Comments
20.04 Witness trial mix
20.05 Approval / Rejection of Plant / Lab
20.06 Interview Personnel
21.00 Approval of New Civil Testing lab
21.01 Review the Package
21.02 Conduct Plant / Lab Visit
21.03 Findings and Comments21.04 Approval / Rejection of Plant / Lab
21.05 Interview Personnel
22.00Monitoring & Assessment of Pre-cast / Asphalt / Concrete
Batch Plants & Civil testing Labs
22.01 Review Quality Reports
22.02 Conduct Plant / Lab Visit
22.03 Findings and Comments
22.04 Generate Report
22.05 Review report
22.06 Follow-up Corrective action
22.07 Review / Accept Corrective action
23.00 MISCELLANEOUS Activities
23.01 Perform jobsite visits
23.02
Respond to PMT/contractors, inspectors and other
organizations through e-mails, phone calls, standards
search etc..
23.03 Review technical queries
23.04 Daily/ weekly reports (progress reports etc)
23.05 Prepare weekly highlights
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23.06 Attend conference calls
23.07 Prepare Saudi Aramco Master Quality Plan
23.08 Prepare inspector performance evaluations
23.09Review inspectors time sheets and authorize overtimes
requests
23.10 Review vacation schedule and handover of responsibilities
23.11Discuss training and draft development plans with
inspectors
23.12 Attend QA/QC meetings
23.13 Attend Job-X/ kick off meetings
23.14 Provide orientation for new employees (Aramco/ SMP/ GIS)
23.15 Prepare and perform technical presentations
23.16Data encoding in SAP (vendor master list) of all contractor
(SMP / GIS) employees
23.17
Provide orientation to construction contractor QA/QC
personnel and SAPMT in using the quality management
information system (QMIS)
23.18 Update the BI list & Inspector assignment sheet
23.19 Provide Data for MIS report
23.20 Prepare MIS report
23.21 Interview new SMP/GIS inspectors
23.22Inspection Coverage for BI-1900 Projects, third party & joint
ventures
23.23 Contractor toolbox meetings
23.24 Review waivers
24.00 ATTENDANCE COMMUNICATION MEETING25.00 SAFETY
25.01PREEPARE MATERIALS FOR THE MEETING (PRESENTATIONS,
ECT.)
25.02 ATTEND THE MEETING
25.03 Safety orientation to access hydrocarbon plants
25.04 Safety Key Performance Index (KPI)
25.05 Safety suggestions and Near Miss Reporting
26.00 Hydro testing
26.01 Review and approve Hydro test Procedure
26.02 Verify/ approve test pack
26.03 Punch list piping/ clearing "A Items" prior to hydrostatic test
26.04 Verify pre-test preparation and testing equipment
26.05 Witness Hydro Test
26.06 Verify depressurization and water disposal/Lay-up
26.07 reinstatement of lines
26.08 In lieu of Hydrotest, NDT is required
27.00 Pneumatic Testing
27.01 Verify test pack
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27.02 Review pneumatic test Procedure
27.03 Verify approval of test procedure by all concerned party
27.04 Punch list piping prior to test
27.05 Evaluate the safety hazard and check viability
28.00 Welding
28.01 Review and approve Welding Procedure Specifications
28.02Review and approve Post Weld Heat Treatment Inspection
procedure
28.03 Verify welder Qualification test record and Issue JCC
28.04 Review hardness Testing Application and Results
28.05 Final welding documents review
29.00 PMI
29.01 Review and approve PMI Procedure
29.02 Review and Approve PMI technician
30.00 NDT
30.01 Coordinate with OID for NDT Procedure approval
30.02 Coordinate with RTFI for RT review results
31.00 Review and approve Bolt Torqueing Procedure
32.00 Review and approve Gasket Installation Procedure
33.00 Coating
33.01 Review and approve Coating Procedure
33.02 Qualify Blasters and Painters
34.00 Review Procedures and documents for Hot Tap Process
35.00 Review and approve Tie In Packages
36.00 Refractory Installation36.01 Review Procedures and documents
36.02 Qualify and approve refractory applicators
37.00 RTR Pipe work
37.01 Review Procedures and documents
37.02 Qualification of RTR installers
38.00 High Voltage Cable splicing/termination
38.01 Review Procedures and documents
38.02 Cable splicers qualification review
39.00 Instruments Loop test
39.01 Review package
39.02 Punchlisting
39.03 Clear punchlist
39.04 Final review & approval of loop test package
40.00 Energization packages review
40.01 Review package
40.02 Punchlisting
40.03 Clear punchlist
40.04 Final review & approval of energization package
41.00 Relief Valve Authorization and testing
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41.01 Review form 3099A
41.02 Verification and Installation
42.00 INITIATIVES
42.01Review & approval of fire damper / CFSD submittals for the
FSD remediation committee
42.02 Data gathering for the escalation committee
42.03 Review comments of the SAES-K standard as part of theHVAC standards review committee
42.04Review comments of the SAES-T standard as part of the
telecommunication standards review committee
1.00 NON-CONFORMANCE REPORT (NCR) ARAMCO
1.01 Initial discussion to issue NCR
1.02 Inspector collects required data
1.03 Prepare NCR on SAP (Draft)
1.04 Discuss with PMT/ CSD/ Others
1.05 Submit NCR through SAP (complete draft)
1.06 Follow up with PMT to approve NCR
1.07Clarify Required Corrective Action with Contractor/ PMT as
needed at field
1.08 Review/ Inspect and accept corrective action
1.09 Close NCR When CA is Completed in SAP
1.10 NCR is escalated to work sheet if NCR is rejected
1.11 Update NCR status
2.00 NON-CONFORMANCE REPORT (NCR) Contractor2.01 Review and agree the corrective action
2.02 Follow-up for NCR closure in timely manner
3.00 EQUIPMENT DEFICIENCY REPORT (EDR)
3.01 Collect data required for EDR
3.02 Review/ discuss drafted EDR with field supervisor
3.03 Create EDR in SAP and submit to EDR Coordinator
3.04 Follow up with EDR status
4.00 WORKSHEETS
4.01Collect data and create WS on SAP and discuss/submit for
approval
4.02 Provide information required for management
4.03 Review & follow up corrective action
4.04 Close Work sheet in SAP
5.00 REQUEST FOR INSPECTION (RFI)
5.01 Receive hardcopy/ email/ QMIS and read RFI
5.02Review relevant document requirements (Drawings/
standard)
5.03 Attend activity
Year 2
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5.04 Site initial review & precheck
5.05 Conduct inspection & identify findings (complete checklist)
5.06 Discuss findings with SAPMT/QC
5.07 Findings reported in QMIS/ Logbook entry
5.08 Follow up QMIS logbook entry
5.09 QMIS/ Log book entry closure6.00 FINAL INSPECTION (Partial MCC & Final MCC)
6.01 PID representative participate in MCC committee meeting
6.02 Review walkthrough packages
6.03 PID conduct walk through
6.04 Prepare EIL to be discussed with Field Supervisor
6.05 Discuss EIL with Field Supervisor
6.06 Consolidate punch list
6.07 PID submit punch list to PMT
6.08 Attend Acceptance Committee to Discuss Yes/No Items
6.09 PID inspect and follow up punch list items
6.10 Field Inspection to Clear EIs
6.11 PID initial and sign MCC
6.12 Inspect and clear NO items (as requested)
6.13 Filling and update records (MPCS & SAP)
7.00 Review QUALITY DOCUMENTS (non-special processes)
7.01 Reviewer/s conduct review and draft comments
7.02 Review, consolidate comments and prepare response
8.00 E-REVIEWS (Design/ proposal review)
8.01PID Receive notification, assign E-reviewers, Supervisors
/Coordinator and send it to PMT
8.02 E-reviewers conduct e-Review and submit their comments
8.03 Field Super. review comments and submit to PMT
8.04 Attend review committee meeting
9.00 PROJECT QUALITY INDEX (PQI)
9.01 Review Last Month PQI for improvement
9.02
Gathering Data of Current Month including procurement
part
9.03 Evaluates Data
9.04 Meet and discuss with PMT & Contractor
9.05 Submit PQI to ISSD
9.06 Provide justification for PQI score (if required)
10.00 PROJECT WEEKLY STATISTICAL REPORT - DASHBOARD
10.01 Collects data
10.02 Review and verify data with inspectors
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10.03Compiles data and update current activities portion of the
report
10.04 Update sharek
11.00 CAPITAL PROJECTS QMS ASSESSMENTS
11.01 Set up Project Inspection Schedule and Notification System
11.02 Receive & Review Documentation & Prepare Logistics
11.03 Conduct assessment opening meeting
11.04 Conduct Assessment
11.05 Conduct closing meeting
11.06Issue assessment report and corrective action
recommendations
11.07 Verify corrective action
11.08 Document Notification & closure
11.09Monitoring contractors internal assessments (at 15% and
60% for each project)
12.00 FOCUS ASSESSMENTS Plan
12.01 Select Processes to be assessed for particular project
12.02 Set-up FA Plan and assign assessors
12.03 Conducting Assessment utilizing SAICS
12.04 Assessor briefs PQM/FS on Findings
12.05 Issue ELBE/NCR as needed
12.06 Follow up on assessment findings
13.00PERIODIC INSPECTION /ASSESSMENT OF EXISTING
FACILITIES
13.01 Prepare Database for records collected from Proponent
13.02 Inform Proponent about inspection via a letter
13.03 Arrange monthly schedule & be issued to Inspector(s)
13.04 Receive monthly schedule and schedules inspection
13.05 Conducts inspection & reports findings
13.06 Enter records in Database
13.07 If No findings, send letter to Proponent
13.08
Re-inspects, closes Worksheet action item & updates
database
14.00Review ARAMCO standards, procedures, GI's and work
instructions
15.00 Review SATIP/ SAIC
15.01 Update SATIP's SATR's and SAIC's
15.02 Review the standards for new update
15.03 Collect recommendation for improvements
15.04 Create non-assigned SATIP/SAIC
15.05 Circulate for review
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15.06 Final REVIEW
16.00 SURVEILLANCE INSPECTION
16.01 Site initial review & precheck (review related documents)
16.02 Conduct inspection
16.03 Identify Findings
16.04 Discuss findings with SAPMT/QC16.05 Logbook entry
16.06 Follow up and close entry
17.00 QA/QC PERSONNEL QUALIFICATION
17.01 Review Resume / CV
17.02 Interview
17.03 Notify SAPMT
17.04 Update SAP record (SAP Number)
18.00 INSPECTION AGENCY PERFORMANCE INDEX
18.01 Gathering Data of Current Month
18.02 Verify Data with GIS Supervisor
18.03 Perform evaluation
18.04 Discuss with GIS Representative
18.05 Electronically Sending Report (Concerned Parties)
19.00 LESSONS LEARNED
19.01 Draft lesson learned
19.02 Discuss with Supervisor
19.03 Submit LL through PMT knowledge base
19.04 Collect & Share lesson learned with contractor/ PMT
20.00Approval of New Concrete / Pre-Cast / Asphalt Batch
Plants
20.01 Review the Package20.02 Conduct Plant / Lab Visit
20.03 Findings and Comments
20.04 Witness trial mix
20.05 Approval / Rejection of Plant / Lab
20.06 Interview Personnel
21.00 Approval of New Civil Testing lab
21.01 Review the Package
21.02 Conduct Plant / Lab Visit
21.03 Findings and Comments
21.04 Approval / Rejection of Plant / Lab
21.05 Interview Personnel
22.00Monitoring & Assessment of Pre-cast / Asphalt / Concrete
Batch Plants & Civil testing Labs
22.01 Review Quality Reports
22.02 Conduct Plant / Lab Visit
22.03 Findings and Comments
22.04 Generate Report
22.05 Review report
22.06 Follow-up Corrective action
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22.07 Review / Accept Corrective action
23.00 MISCELLANEOUS Activities
23.01 Perform jobsite visits
23.02
Respond to PMT/contractors, inspectors and other
organizations through e-mails, phone calls, standards
search etc..
23.03 Review technical queries23.04 Daily/ weekly reports (progress reports etc)
23.05 Prepare weekly highlights
23.06 Attend conference calls
23.07 Prepare Saudi Aramco Master Quality Plan
23.08 Prepare inspector performance evaluations
23.09Review inspectors time sheets and authorize overtimes
requests
23.10 Review vacation schedule and handover of responsibilities
23.11
Discuss training and draft development plans with
inspectors
23.12 Attend QA/QC meetings
23.13 Attend Job-X/ kick off meetings
23.14 Provide orientation for new employees (Aramco/ SMP/ GIS)
23.15 Prepare and perform technical presentations
23.16Data encoding in SAP (vendor master list) of all contractor
(SMP / GIS) employees
23.17
Provide orientation to construction contractor QA/QC
personnel and SAPMT in using the quality management
information system (QMIS)23.18 Update the BI list & Inspector assignment sheet
23.19 Provide Data for MIS report
23.20 Prepare MIS report
23.21 Interview new SMP/GIS inspectors
23.22Inspection Coverage for BI-1900 Projects, third party & joint
ventures
23.23 Contractor toolbox meetings
23.24 Review waivers
24.00 ATTENDANCE COMMUNICATION MEETING
25.00 SAFETY
25.01PREEPARE MATERIALS FOR THE MEETING (PRESENTATIONS,
ECT.)
25.02 ATTEND THE MEETING
25.03 Safety orientation to access hydrocarbon plants
25.04 Safety Key Performance Index (KPI)
25.05 Safety suggestions and Near Miss Reporting
26.00 Hydro testing
26.01 Review and approve Hydro test Procedure
26.02 Verify/ approve test pack
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26.03 Punch list piping/ clearing "A Items" prior to hydrostatic test
26.04 Verify pre-test preparation and testing equipment
26.05 Witness Hydro Test
26.06 Verify depressurization and water disposal/Lay-up
26.07 reinstatement of lines
26.08 In lieu of Hydrotest, NDT is required27.00 Pneumatic Testing
27.01 Verify test pack
27.02 Review pneumatic test Procedure
27.03 Verify approval of test procedure by all concerned party
27.04 Punch list piping prior to test
27.05 Evaluate the safety hazard and check viability
28.00 Welding
28.01 Review and approve Welding Procedure Specifications
28.02Review and approve Post Weld Heat Treatment Inspection
procedure
28.03 Verify welder Qualification test record and Issue JCC
28.04 Review hardness Testing Application and Results
28.05 Final welding documents review
29.00 PMI
29.01 Review and approve PMI Procedure
29.02 Review and Approve PMI technician
30.00 NDT
30.01 Coordinate with OID for NDT Procedure approval
30.02 Coordinate with RTFI for RT review results31.00 Review and approve Bolt Torqueing Procedure
32.00 Review and approve Gasket Installation Procedure
33.00 Coating
33.01 Review and approve Coating Procedure
33.02 Qualify Blasters and Painters
34.00 Review Procedures and documents for Hot Tap Process
35.00 Review and approve Tie In Packages
36.00 Refractory Installation
36.01 Review Procedures and documents
36.02 Qualify and approve refractory applicators
37.00 RTR Pipe work
37.01 Review Procedures and documents
37.02 Qualification of RTR installers
38.00 High Voltage Cable splicing/termination
38.01 Review Procedures and documents
38.02 Cable splicers qualification review
39.00 Instruments Loop test
39.01 Review package
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39.02 Punchlisting
39.03 Clear punchlist
39.04 Final review & approval of loop test package
40.00 Energization packages review
40.01 Review package
40.02 Punchlisting
40.03 Clear punchlist40.04 Final review & approval of energization package
41.00 Relief Valve Authorization and testing
41.01 Review form 3099A
41.02 Verification and Installation
42.00 INITIATIVES
42.01Review & approval of fire damper / CFSD submittals for the
FSD remediation committee
42.02 Data gathering for the escalation committee
42.03Review comments of the SAES-K standard as part of the
HVAC standards review committee
42.04Review comments of the SAES-T standard as part of the
telecommunication standards review committee
1.00 NON-CONFORMANCE REPORT (NCR) ARAMCO
1.01 Initial discussion to issue NCR
1.02 Inspector collects required data
1.03 Prepare NCR on SAP (Draft)
1.04 Discuss with PMT/ CSD/ Others1.05 Submit NCR through SAP (complete draft)
1.06 Follow up with PMT to approve NCR
1.07Clarify Required Corrective Action with Contractor/ PMT as
needed at field
1.08 Review/ Inspect and accept corrective action
1.09 Close NCR When CA is Completed in SAP
1.10 NCR is escalated to work sheet if NCR is rejected
1.11 Update NCR status
2.00 NON-CONFORMANCE REPORT (NCR) Contractor
2.01 Review and agree the corrective action
2.02 Follow-up for NCR closure in timely manner
3.00 EQUIPMENT DEFICIENCY REPORT (EDR)
3.01 Collect data required for EDR
3.02 Review/ discuss drafted EDR with field supervisor
3.03 Create EDR in SAP and submit to EDR Coordinator
3.04 Follow up with EDR status
4.00 WORKSHEETS
Ye
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4.01Collect data and create WS on SAP and discuss/submit for
approval
4.02 Provide information required for management
4.03 Review & follow up corrective action
4.04 Close Work sheet in SAP
5.00 REQUEST FOR INSPECTION (RFI)
5.01 Receive hardcopy/ email/ QMIS and read RFI
5.02Review relevant document requirements (Drawings/
standard)
5.03 Attend activity
5.04 Site initial review & precheck
5.05 Conduct inspection & identify findings (complete checklist)
5.06 Discuss findings with SAPMT/QC
5.07 Findings reported in QMIS/ Logbook entry
5.08 Follow up QMIS logbook entry
5.09 QMIS/ Log book entry closure
6.00 FINAL INSPECTION (Partial MCC & Final MCC)
6.01 PID representative participate in MCC committee meeting
6.02 Review walkthrough packages
6.03 PID conduct walk through
6.04 Prepare EIL to be discussed with Field Supervisor
6.05 Discuss EIL with Field Supervisor
6.06 Consolidate punch list
6.07 PID submit punch list to PMT
6.08 Attend Acceptance Committee to Discuss Yes/No Items
6.09 PID inspect and follow up punch list items
6.10 Field Inspection to Clear EIs
6.11 PID initial and sign MCC
6.12 Inspect and clear NO items (as requested)
6.13 Filling and update records (MPCS & SAP)
7.00 Review QUALITY DOCUMENTS (non-special processes)
7.01 Reviewer/s conduct review and draft comments
7.02 Review, consolidate comments and prepare response
8.00 E-REVIEWS (Design/ proposal review)
8.01PID Receive notification, assign E-reviewers, Supervisors
/Coordinator and send it to PMT
8.02 E-reviewers conduct e-Review and submit their comments
8.03 Field Super. review comments and submit to PMT
8.04 Attend review committee meeting
9.00 PROJECT QUALITY INDEX (PQI)
9.01 Review Last Month PQI for improvement
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9.02Gathering Data of Current Month including procurement
part
9.03 Evaluates Data
9.04 Meet and discuss with PMT & Contractor
9.05 Submit PQI to ISSD
9.06 Provide justification for PQI score (if required)
10.00 PROJECT WEEKLY STATISTICAL REPORT - DASHBOARD10.01 Collects data
10.02 Review and verify data with inspectors
10.03Compiles data and update current activities portion of the
report
10.04 Update sharek
11.00 CAPITAL PROJECTS QMS ASSESSMENTS
11.01 Set up Project Inspection Schedule and Notification System
11.02 Receive & Review Documentation & Prepare Logistics
11.03 Conduct assessment opening meeting
11.04 Conduct Assessment
11.05 Conduct closing meeting
11.06Issue assessment report and corrective action
recommendations
11.07 Verify corrective action
11.08 Document Notification & closure
11.09Monitoring contractors internal assessments (at 15% and
60% for each project)
12.00 FOCUS ASSESSMENTS Plan
12.01 Select Processes to be assessed for particular project
12.02 Set-up FA Plan and assign assessors
12.03 Conducting Assessment utilizing SAICS
12.04 Assessor briefs PQM/FS on Findings
12.05 Issue ELBE/NCR as needed
12.06 Follow up on assessment findings
13.00PERIODIC INSPECTION /ASSESSMENT OF EXISTING
FACILITIES
13.01 Prepare Database for records collected from Proponent
13.02 Inform Proponent about inspection via a letter
13.03 Arrange monthly schedule & be issued to Inspector(s)
13.04 Receive monthly schedule and schedules inspection
13.05 Conducts inspection & reports findings
13.06 Enter records in Database
13.07 If No findings, send letter to Proponent
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13.08Re-inspects, closes Worksheet action item & updates
database
14.00Review ARAMCO standards, procedures, GI's and work
instructions
15.00 Review SATIP/ SAIC
15.01 Update SATIP's SATR's and SAIC's
15.02 Review the standards for new update15.03 Collect recommendation for improvements
15.04 Create non-assigned SATIP/SAIC
15.05 Circulate for review
15.06 Final REVIEW
16.00 SURVEILLANCE INSPECTION
16.01 Site initial review & precheck (review related documents)
16.02 Conduct inspection
16.03 Identify Findings
16.04 Discuss findings with SAPMT/QC
16.05 Logbook entry
16.06 Follow up and close entry
17.00 QA/QC PERSONNEL QUALIFICATION
17.01 Review Resume / CV
17.02 Interview
17.03 Notify SAPMT
17.04 Update SAP record (SAP Number)
18.00 INSPECTION AGENCY PERFORMANCE INDEX
18.01 Gathering Data of Current Month
18.02 Verify Data with GIS Supervisor
18.03 Perform evaluation18.04 Discuss with GIS Representative
18.05 Electronically Sending Report (Concerned Parties)
19.00 LESSONS LEARNED
19.01 Draft lesson learned
19.02 Discuss with Supervisor
19.03 Submit LL through PMT knowledge base
19.04 Collect & Share lesson learned with contractor/ PMT
20.00Approval of New Concrete / Pre-Cast / Asphalt Batch
Plants
20.01 Review the Package
20.02 Conduct Plant / Lab Visit
20.03 Findings and Comments
20.04 Witness trial mix
20.05 Approval / Rejection of Plant / Lab
20.06 Interview Personnel
21.00 Approval of New Civil Testing lab
21.01 Review the Package
21.02 Conduct Plant / Lab Visit
21.03 Findings and Comments
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21.04 Approval / Rejection of Plant / Lab
21.05 Interview Personnel
22.00Monitoring & Assessment of Pre-cast / Asphalt / Concrete
Batch Plants & Civil testing Labs
22.01 Review Quality Reports
22.02 Conduct Plant / Lab Visit
22.03 Findings and Comments22.04 Generate Report
22.05 Review report
22.06 Follow-up Corrective action
22.07 Review / Accept Corrective action
23.00 MISCELLANEOUS Activities
23.01 Perform jobsite visits
23.02
Respond to PMT/contractors, inspectors and other
organizations through e-mails, phone calls, standards
search etc..
23.03 Review technical queries
23.04 Daily/ weekly reports (progress reports etc)
23.05 Prepare weekly highlights
23.06 Attend conference calls
23.07 Prepare Saudi Aramco Master Quality Plan
23.08 Prepare inspector performance evaluations
23.09Review inspectors time sheets and authorize overtimes
requests
23.10 Review vacation schedule and handover of responsibilities
23.11Discuss training and draft development plans with
inspectors23.12 Attend QA/QC meetings
23.13 Attend Job-X/ kick off meetings
23.14 Provide orientation for new employees (Aramco/ SMP/ GIS)
23.15 Prepare and perform technical presentations
23.16Data encoding in SAP (vendor master list) of all contractor
(SMP / GIS) employees
23.17
Provide orientation to construction contractor QA/QC
personnel and SAPMT in using the quality management
information system (QMIS)
23.18 Update the BI list & Inspector assignment sheet
23.19 Provide Data for MIS report
23.20 Prepare MIS report
23.21 Interview new SMP/GIS inspectors
23.22Inspection Coverage for BI-1900 Projects, third party & joint
ventures
23.23 Contractor toolbox meetings
23.24 Review waivers
24.00 ATTENDANCE COMMUNICATION MEETING
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25.00 SAFETY
25.01PREEPARE MATERIALS FOR THE MEETING (PRESENTATIONS,
ECT.)
25.02 ATTEND THE MEETING
25.03 Safety orientation to access hydrocarbon plants
25.04 Safety Key Performance Index (KPI)
25.05 Safety suggestions and Near Miss Reporting26.00 Hydro testing
26.01 Review and approve Hydro test Procedure
26.02 Verify/ approve test pack
26.03 Punch list piping/ clearing "A Items" prior to hydrostatic test
26.04 Verify pre-test preparation and testing equipment
26.05 Witness Hydro Test
26.06 Verify depressurization and water disposal/Lay-up
26.07 reinstatement of lines
26.08 In lieu of Hydrotest, NDT is required
27.00 Pneumatic Testing
27.01 Verify test pack
27.02 Review pneumatic test Procedure
27.03 Verify approval of test procedure by all concerned party
27.04 Punch list piping prior to test
27.05 Evaluate the safety hazard and check viability
28.00 Welding
28.01 Review and approve Welding Procedure Specifications
28.02 Review and approve Post Weld Heat Treatment Inspectionprocedure
28.03 Verify welder Qualification test record and Issue JCC
28.04 Review hardness Testing Application and Results
28.05 Final welding documents review
29.00 PMI
29.01 Review and approve PMI Procedure
29.02 Review and Approve PMI technician
30.00 NDT
30.01 Coordinate with OID for NDT Procedure approval
30.02 Coordinate with RTFI for RT review results
31.00 Review and approve Bolt Torqueing Procedure
32.00 Review and approve Gasket Installation Procedure
33.00 Coating
33.01 Review and approve Coating Procedure
33.02 Qualify Blasters and Painters
34.00 Review Procedures and documents for Hot Tap Process
35.00 Review and approve Tie In Packages
36.00 Refractory Installation
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36.01 Review Procedures and documents
36.02 Qualify and approve refractory applicators
37.00 RTR Pipe work
37.01 Review Procedures and documents
37.02 Qualification of RTR installers
38.00 High Voltage Cable splicing/termination
38.01 Review Procedures and documents38.02 Cable splicers qualification review
39.00 Instruments Loop test
39.01 Review package
39.02 Punchlisting
39.03 Clear punchlist
39.04 Final review & approval of loop test package
40.00 Energization packages review
40.01 Review package
40.02 Punchlisting
40.03 Clear punchlist
40.04 Final review & approval of energization package
41.00 Relief Valve Authorization and testing
41.01 Review form 3099A
41.02 Verification and Installation
42.00 INITIATIVES
42.01Review & approval of fire damper / CFSD submittals for the
FSD remediation committee
42.02 Data gathering for the escalation committee
42.03Review comments of the SAES-K standard as part of the
HVAC standards review committee
42.04Review comments of the SAES-T standard as part of the
telecommunication standards review committee
1.00 NON-CONFORMANCE REPORT (NCR) ARAMCO
1.01 Initial discussion to issue NCR
1.02 Inspector collects required data
1.03 Prepare NCR on SAP (Draft)
1.04 Discuss with PMT/ CSD/ Others
1.05 Submit NCR through SAP (complete draft)
1.06 Follow up with PMT to approve NCR
1.07Clarify Required Corrective Action with Contractor/ PMT as
needed at field
1.08 Review/ Inspect and accept corrective action
1.09 Close NCR When CA is Completed in SAP
1.10 NCR is escalated to work sheet if NCR is rejected
1.11 Update NCR status
Year 2
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2.00 NON-CONFORMANCE REPORT (NCR) Contractor
2.01 Review and agree the corrective action
2.02 Follow-up for NCR closure in timely manner
3.00 EQUIPMENT DEFICIENCY REPORT (EDR)
3.01 Collect data required for EDR
3.02 Review/ discuss drafted EDR with field supervisor
3.03 Create EDR in SAP and submit to EDR Coordinator3.04 Follow up with EDR status
4.00 WORKSHEETS
4.01Collect data and create WS on SAP and discuss/submit for
approval
4.02 Provide information required for management
4.03 Review & follow up corrective action
4.04 Close Work sheet in SAP
5.00 REQUEST FOR INSPECTION (RFI)
5.01 Receive hardcopy/ email/ QMIS and read RFI
5.02
Review relevant document requirements (Drawings/
standard)
5.03 Attend activity
5.04 Site initial review & precheck
5.05 Conduct inspection & identify findings (complete checklist)
5.06 Discuss findings with SAPMT/QC
5.07 Findings reported in QMIS/ Logbook entry
5.08 Follow up QMIS logbook entry
5.09 QMIS/ Log book entry closure
6.00 FINAL INSPECTION (Partial MCC & Final MCC)
6.01 PID representative participate in MCC committee meeting
6.02 Review walkthrough packages
6.03 PID conduct walk through
6.04 Prepare EIL to be discussed with Field Supervisor
6.05 Discuss EIL with Field Supervisor
6.06 Consolidate punch list
6.07 PID submit punch list to PMT
6.08 Attend Acceptance Committee to Discuss Yes/No Items
6.09 PID inspect and follow up punch list items
6.10 Field Inspection to Clear EIs
6.11 PID initial and sign MCC
6.12 Inspect and clear NO items (as requested)
6.13 Filling and update records (MPCS & SAP)
7.00 Review QUALITY DOCUMENTS (non-special processes)
7.01 Reviewer/s conduct review and draft comments
7.02 Review, consolidate comments and prepare response
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8.00 E-REVIEWS (Design/ proposal review)
8.01PID Receive notification, assign E-reviewers, Supervisors
/Coordinator and send it to PMT
8.02 E-reviewers conduct e-Review and submit their comments
8.03 Field Super. review comments and submit to PMT
8.04 Attend review committee meeting9.00 PROJECT QUALITY INDEX (PQI)
9.01 Review Last Month PQI for improvement
9.02Gathering Data of Current Month including procurement
part
9.03 Evaluates Data
9.04 Meet and discuss with PMT & Contractor
9.05 Submit PQI to ISSD
9.06 Provide justification for PQI score (if required)
10.00 PROJECT WEEKLY STATISTICAL REPORT - DASHBOARD
10.01 Collects data
10.02 Review and verify data with inspectors
10.03Compiles data and update current activities portion of the
report
10.04 Update sharek
11.00 CAPITAL PROJECTS QMS ASSESSMENTS
11.01 Set up Project Inspection Schedule and Notification System
11.02 Receive & Review Documentation & Prepare Logistics
11.03 Conduct assessment opening meeting
11.04 Conduct Assessment11.05 Conduct closing meeting
11.06Issue assessment report and corrective action
recommendations
11.07 Verify corrective action
11.08 Document Notification & closure
11.09Monitoring contractors internal assessments (at 15% and
60% for each project)
12.00 FOCUS ASSESSMENTS Plan
12.01 Select Processes to be assessed for particular project
12.02 Set-up FA Plan and assign assessors
12.03 Conducting Assessment utilizing SAICS
12.04 Assessor briefs PQM/FS on Findings
12.05 Issue ELBE/NCR as needed
12.06 Follow up on assessment findings
13.00PERIODIC INSPECTION /ASSESSMENT OF EXISTING
FACILITIES
13.01 Prepare Database for records collected from Proponent
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13.02 Inform Proponent about inspection via a letter
13.03 Arrange monthly schedule & be issued to Inspector(s)
13.04 Receive monthly schedule and schedules inspection
13.05 Conducts inspection & reports findings
13.06 Enter records in Database13.07 If No findings, send letter to Proponent
13.08Re-inspects, closes Worksheet action item & updates
database
14.00Review ARAMCO standards, procedures, GI's and work
instructions
15.00 Review SATIP/ SAIC
15.01 Update SATIP's SATR's and SAIC's
15.02 Review the standards for new update
15.03 Collect recommendation for improvements
15.04 Create non-assigned SATIP/SAIC
15.05 Circulate for review
15.06 Final REVIEW
16.00 SURVEILLANCE INSPECTION
16.01 Site initial review & precheck (review related documents)
16.02 Conduct inspection
16.03 Identify Findings
16.04 Discuss findings with SAPMT/QC
16.05 Logbook entry
16.06 Follow up and close entry
17.00 QA/QC PERSONNEL QUALIFICATION17.01 Review Resume / CV
17.02 Interview
17.03 Notify SAPMT
17.04 Update SAP record (SAP Number)
18.00 INSPECTION AGENCY PERFORMANCE INDEX
18.01 Gathering Data of Current Month
18.02 Verify Data with GIS Supervisor
18.03 Perform evaluation
18.04 Discuss with GIS Representative
18.05 Electronically Sending Report (Concerned Parties)
19.00 LESSONS LEARNED
19.01 Draft lesson learned
19.02 Discuss with Supervisor
19.03 Submit LL through PMT knowledge base
19.04 Collect & Share lesson learned with contractor/ PMT
20.00Approval of New Concrete / Pre-Cast / Asphalt Batch
Plants
20.01 Review the Package
20.02 Conduct Plant / Lab Visit
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20.03 Findings and Comments
20.04 Witness trial mix
20.05 Approval / Rejection of Plant / Lab
20.06 Interview Personnel
21.00 Approval of New Civil Testing lab
21.01 Review the Package
21.02 Conduct Plant / Lab Visit21.03 Findings and Comments
21.04 Approval / Rejection of Plant / Lab
21.05 Interview Personnel
22.00Monitoring & Assessment of Pre-cast / Asphalt / Concrete
Batch Plants & Civil testing Labs
22.01 Review Quality Reports
22.02 Conduct Plant / Lab Visit
22.03 Findings and Comments
22.04 Generate Report
22.05 Review report
22.06 Follow-up Corrective action
22.07 Review / Accept Corrective action
23.00 MISCELLANEOUS Activities
23.01 Perform jobsite visits
23.02
Respond to PMT/contractors, inspectors and other
organizations through e-mails, phone calls, standards
search etc..
23.03 Review technical queries
23.04 Daily/ weekly reports (progress reports etc)
23.05 Prepare weekly highlights
23.06 Attend conference calls23.07 Prepare Saudi Aramco Master Quality Plan
23.08 Prepare inspector performance evaluations
23.09Review inspectors time sheets and authorize overtimes
requests
23.10 Review vacation schedule and handover of responsibilities
23.11Discuss training and draft development plans with
inspectors
23.12 Attend QA/QC meetings
23.13 Attend Job-X/ kick off meetings
23.14 Provide orientation for new employees (Aramco/ SMP/ GIS)
23.15 Prepare and perform technical presentations
23.16Data encoding in SAP (vendor master list) of all contractor
(SMP / GIS) employees
23.17
Provide orientation to construction contractor QA/QC
personnel and SAPMT in using the quality management
information system (QMIS)
23.18 Update the BI list & Inspector assignment sheet
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23.19 Provide Data for MIS report
23.20 Prepare MIS report
23.21 Interview new SMP/GIS inspectors
23.22Inspection Coverage for BI-1900 Projects, third party & joint
ventures
23.23 Contractor toolbox meetings
23.24 Review waivers24.00 ATTENDANCE COMMUNICATION MEETING
25.00 SAFETY
25.01PREEPARE MATERIALS FOR THE MEETING (PRESENTATIONS,
ECT.)
25.02 ATTEND THE MEETING
25.03 Safety orientation to access hydrocarbon plants
25.04 Safety Key Performance Index (KPI)
25.05 Safety suggestions and Near Miss Reporting
26.00 Hydro testing
26.01 Review and approve Hydro test Procedure
26.02 Verify/ approve test pack
26.03 Punch list piping/ clearing "A Items" prior to hydrostatic test
26.04 Verify pre-test preparation and testing equipment
26.05 Witness Hydro Test
26.06 Verify depressurization and water disposal/Lay-up
26.07 reinstatement of lines
26.08 In lieu of Hydrotest, NDT is required
27.00 Pneumatic Testing
27.01 Verify test pack
27.02 Review pneumatic test Procedure
27.03 Verify approval of test procedure by all concerned party
27.04 Punch list piping prior to test
27.05 Evaluate the safety hazard and check viability
28.00 Welding
28.01 Review and approve Welding Procedure Specifications
28.02Review and approve Post Weld Heat Treatment Inspection
procedure
28.03 Verify welder Qualification test record and Issue JCC
28.04 Review hardness Testing Application and Results
28.05 Final welding documents review
29.00 PMI
29.01 Review and approve PMI Procedure
29.02 Review and Approve PMI technician
30.00 NDT
30.01 Coordinate with OID for NDT Procedure approval
30.02 Coordinate with RTFI for RT review results
31.00 Review and approve Bolt Torqueing Procedure
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32.00 Review and approve Gasket Installation Procedure
33.00 Coating
33.01 Review and approve Coating Procedure
33.02 Qualify Blasters and Painters
34.00 Review Procedures and documents for Hot Tap Process
35.00 Review and approve Tie In Packages36.00 Refractory Installation
36.01 Review Procedures and documents
36.02 Qualify and approve refractory applicators
37.00 RTR Pipe work
37.01 Review Procedures and documents
37.02 Qualification of RTR installers
38.00 High Voltage Cable splicing/termination
38.01 Review Procedures and documents
38.02 Cable splicers qualification review
39.00 Instruments Loop test
39.01 Review package
39.02 Punchlisting
39.03 Clear punchlist
39.04 Final review & approval of loop test package
40.00 Energization packages review
40.01 Review package
40.02 Punchlisting
40.03 Clear punchlist
40.04 Final review & approval of energization package
41.00 Relief Valve Authorization and testing
41.01 Review form 3099A41.02 Verification and Installation
42.00 INITIATIVES
42.01Review & approval of fire damper / CFSD submittals for the
FSD remediation committee
42.02 Data gathering for the escalation committee
42.03Review comments of the SAES-K standard as part of the
HVAC standards review committee
42.04Review comments of the SAES-T standard as part of the
telecommunication standards review committee
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Minimum Mode Maximum
1 YN
N
1 Y Y
1 Y
1 Y
N
1 Y
1 Y
1 Y
1 Y
N
1 Y Y
N
1 Y
1 Y
1 Y
1 Y Y
1 Y
1 Y
1 Y
N
N
N
N
N
1 Y
N
1 Y
N
9, Mechanical & HVAC
Group SizeField Supr.
(Yes/ No)
Travel
(Yes/ No)
Activity Time Required (hrs)Rework %
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1 Y Y
N
N
N
1 Y
1 Y1 Y
1 Y Y
N
N
1 Y
N
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
1 Y
1 Y
1 Y
1 Y Y
1 Y
1 Y
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
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1 Y Y
1 Y Y
1 Y
1 Y Y
1 Y
1 Y Y
1 Y
1 Y
N
1 Y
N
1 Y
Y
Y
Y
Y
N
N
Y
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
N
N
N
N
1 Y Y
N
N
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1 Y
1 Y
1 Y
1 Y
1 Y1 Y
1 Y
2 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
Y
Y
Y
N
Y
Y
Y
Y
YY
Y
N
Y
Y
N
Y
N
N
1 Y Y
1 Y
1 Y
1 Y
1 Y
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1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
1 Y Y
1 Y Y
1 Y
1 Y
1 Y Y
1 Y
N
1 Y
1 Y
Y
1 Y
1 Y
2 Y
1 Y
1 Y
1 Y Y
1 Y
1 Y Y
1 Y
N
N
N
N
N
1 Y
N
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1 Y
1 Y
N
N
1 Y
1 Y
1 Y
N
N
1 Y
1 Y
1 Y
1 Y
Y
Y
Y
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
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Y
Y
Y
Y
Y
1 Y
N
N
1 Y Y
1 Y
1 Y
N
1 Y
1 Y
1 Y
1 Y
N
1 Y Y
N
1 Y
1 Y
1 Y
1 Y Y
1 Y
1 Y
1 Y
N
N
N
09, Civil & Plumbing
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N
N
1 Y
N
1 Y
N
1 Y Y
N
N
N
1 Y
1 Y
1 Y
1 Y Y
N
N
1 Y
N
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
1 Y
1 Y
1 Y
1 Y Y
1 Y
1 Y
N
1 Y
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1 Y
1 Y
1 Y
1 Y
1 Y Y
1 Y Y
1 Y Y
1 Y
1 Y Y
1 Y
1 Y Y
1 Y
1 Y
N
1 Y
N
1 Y
Y
Y
Y
Y
N
N
Y
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
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N
N
N
N
1 Y YN
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
2 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
YY
Y
N
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
Y
N
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N
1 Y Y
1 Y
1 Y1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
1 Y Y
1 Y Y
1 Y
1 Y
1 Y Y
1 Y
N
1 Y
1 Y
Y
1 Y
1 Y
2 Y
1 Y
1 Y
1 Y Y
1 Y
1 Y Y
1 Y
N
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N
N
N
N
1 Y
N
1 Y
1 Y
N
N
1 Y
1 Y
1 Y
N
N
1 Y
1 Y
1 Y
1 YY
Y
Y
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
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Y
Y
Y
Y
Y
1 Y
N
N
1 Y Y1 Y
1 Y
N
1 Y
1 Y
1 Y
1 Y
N
1 Y Y
N
1 Y
1 Y
1 Y
r 2009, Electrical
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1 Y Y
1 Y
1 Y
1 Y
N
N
N
N
N
1 Y
N
1 Y
N
1 Y Y
N
N
N
1 Y
1 Y
1 Y
1 Y Y
N
N
1 Y
N
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
1 Y
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1 Y
1 Y
1 Y Y
1 Y
1 Y
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
1 Y Y
1 Y Y
1 Y
1 Y Y
1 Y
1 Y Y
1 Y
1 Y
N
1 Y
N
1 Y
Y
Y
Y
Y
N
N
Y
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N
1 Y
1 Y
1 Y1 Y
1 Y
1 Y
N
N
N
N
1 Y Y
N
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y2 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
Y
Y
Y
N
Y
Y
Y
Y
Y
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Y
Y
N
Y
YN
Y
N
N
1 Y Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
1 Y Y
1 Y Y
1 Y
1 Y
1 Y Y
1 Y
N
1 Y
1 Y
Y
1 Y
1 Y
2 Y
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1 Y
1 Y
1 Y Y
1 Y
1 Y Y
1 Y
N
N
N
N
N
1 Y
N
1 Y
1 Y
N
N
1 Y
1 Y
1 Y
N
N
1 Y
1 Y
1 Y
1 Y
Y
Y
Y
N
1 Y
1 Y
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1 Y
1 Y
1 Y
1 Y
1 Y1 Y
Y
Y
Y
Y
Y
1 Y
N
N
1 Y Y
1 Y
1 Y
N
1 Y
1 Y
1 Y
1 Y
09, Communication
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N
1 Y Y
N
1 Y
1 Y1 Y
1 Y Y
1 Y
1 Y
1 Y
N
N
N
N
N
1 Y
N
1 Y
N
1 Y Y
N
N
N
1 Y
1 Y
1 Y
1 Y Y
N
N
1 Y
N
N
1 Y
1 Y
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1 Y
1 Y
1 Y
1 Y Y
1 Y
1 Y
1 Y
1 Y Y
1 Y
1 Y
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
1 Y Y1 Y Y
1 Y
1 Y Y
1 Y
1 Y Y
1 Y
1 Y
N
1 Y
N
1 Y
Y
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Y
Y
Y
N
NY
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
N
N
N
N
1 Y Y
N
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
2 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
Y
Y
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Y
N
Y
Y
Y
YY
Y
Y
N
Y
Y
N
Y
N
N
1 Y Y
1 Y
1 Y
1 Y
1 Y
1 Y1 Y
1 Y
1 Y
1 Y
1 Y
1 Y Y
1 Y Y
1 Y Y
1 Y
1 Y
1 Y Y
1 Y
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N
1 Y
1 Y
Y
1 Y
1 Y2 Y
1 Y
1 Y
1 Y Y
1 Y
1 Y Y
1 Y
N
N
N
N
N
1 Y
N
1 Y
1 Y
N
N
1 Y
1 Y
1 Y
N
N
1 Y
1 Y
1 Y
1 Y
Y
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Y
Y
N
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
Y
Y
Y
Y
Y
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Data Source
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Civil Mech Comm HVAC Elect Plum
January
February 728
March 244
April
MayJune
July
August
September
October
November
December
Total 0 972 0 0 0 0
if available, provide us with the travelled milage per desciplane; otherwise, provide total mila
(Aramcons and contractors)
MonthMileage
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Total
0
ge driven by the unit
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Yearly Monthly Weekly Daily
1 Purchase Requests 17
Yearly Monthly Weekly Daily
2 Receiving Inspection 54
Yearly Monthly Weekly Daily
3 Pump Station Inspection 7
Serial # Activity Description
3 Pump Station Inspection Yearly Monthly Weekly DailyLocal (Dhahran, Ras tanura, Abqaiq) 2
Western Region 1
Central Region 2
Northern Area 1
Southern Area 1
Jumaan and Omar jointly inspect on an average 7 pump stations per week. Each inspe
Region, Twice locally and once to Western Region, Northern Area and Southern Area.
min and as much as 70 min to complete one inspection.
Frequency
Jumaan and Omar each perform on an average 27 receiving inspections per month. Ea
min to complete but it can take as low as 5 min and as much as 40 min to complete on
Serial # Activity Description
Frequency
Fill only 1 column per activity
Ahmed processes on an average 17 purchase requests per day. It takes him on an averas much as 25 min to complete one request.
Serial # Activity Description
Frequency
Fill only 1 column per activity
Serial # Activity Description
Frequency
Fill only 1 column per activity
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Minimum Average Maximum
1 0.17 0.25 0.42
Minimum Average Maximum
1 0.08 0.37 0.67
Minimum Average Maximum
2 YES 0.58 0.75 1.17
2 4
16 16
8 16
4 4
4 4
Total 44
tion requires two inspector for safety reasons. They traveled twice to Central
ach inspection takes on an average 45 min to complete but it can take as low as 35
Travel time (round
trip, hrs)
Total Travel
Time
ch inspection requires one inspector only. Each inspection takes on an average 22
e inspection.
Group SizeTravel
(Yes/ No)
Activity Time Required (hrs)Data Source
Activity Time Required (hrs)Data Source
age 15 min to complete one purchase request but it can take as low as 10 min and
Group SizeTravel
(Yes/ No)
Activity Time Required (hrs)Data Source
Group SizeTravel
(Yes/ No)
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Please indicate any concerns or notes in this box:
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