2010 - 02 - control engineering

Engineers Choice Awards2010

Covering control, instrumentation, and automation systems worldwide

Supplement

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The Control Engineering 2010 Engineers Choice Awards highlight some of the best new control, instrumentation and automa-tion products introduced in 2009 as chosen by you, Control Engineerings print and online subscribers. Respondents were asked to choose products they felt were the most exceptional based on the following criteria: technological advancement, service to the industry, and market impact.

For this 23rd year of Control Engineerings showcase of automation product excellence, we put out a call for product nominations in November 2009. Eligible products were those introduced and available for purchase in North America during 2009. Nominees were assembled into four ballots encompassing 29 subcatego-ries. In all, more than 90 new products were nominated.

Control Engineering subscribers, all of whom are responsible for or influence technology purchases, or have hands-on day-to-day interaction with the technolo-gies in each category, were directed to an online ballot which included a brief description of each product. Vot-ing results have been tallied and the winning solutions

are featured here. (Reader response was excellent, generating more than 650 completed ballots from Dec. 28 until Jan. 4.)

We would like to extend our sincere apprecia-tion to all vendors who nominated products and subscribers who voted. Join us in congratulat-ing the winners of the 2010 Engineers Choice Awards and let them know you learned about their innovations in Control Engineering. Their contributions ensure that manufacturers, machine builders and auto-mation system integrators can achieve the levels of agility, efficiency, and effectiveness necessary to competeand winin todays global econ-omy. Winners will be honored in a ceremony, part of the 2010 Manufacturing/Automation

Summit, March 28-30, in Chicago (http://tinyurl.com/yz6czph). ce

Note: Date sequence of the awards was changed this year so the award year reflects the year in which the awards were announced, rather than the year the products were introduced (as has been the practice in the past). So, there are no 2009 award recipients.

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10

ENGINEERS CHOICE AWARDS

2010

Winners by Category

This years competition names 28 winners and 29 honorable mentions from a field of more than 90 nominees. Online, visit www.controleng.com/awards

Process ControlFlowmeters . . . . . . . . . . . . . . . . . . . . . . E4Instrumentation and actuators . . . . . . . . . . . . E5Power monitoring . . . . . . . . . . . . . . . . . . . E5Power protection . . . . . . . . . . . . . . . . . . . E5Process sensors and transmitters . . . . . . . . . . . E5Control systems, analysis, process control . . . . . . E6Process safety . . . . . . . . . . . . . . . . . . . . . E6

Discrete ControlMachine safety . . . . . . . . . . . . . . . . . . . . E6Machine vision. . . . . . . . . . . . . . . . . . . . . E6PACs . . . . . . . . . . . . . . . . . . . . . . . . . . E8PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . E8

Motion ControlDrives . . . . . . . . . . . . . . . . . . . . . . . . . E8

Motion control. . . . . . . . . . . . . . . . . . . . . E8Motors . . . . . . . . . . . . . . . . . . . . . . . . . E11

HardwareApplication software . . . . . . . . . . . . . . . . . E11Connectivity software. . . . . . . . . . . . . . . . . E11Dashboard software energy . . . . . . . . . . . . E11Dashboard software general . . . . . . . . . . . . E12Design, simulation, diagnostics . . . . . . . . . . . E12

SoftwareHMI software . . . . . . . . . . . . . . . . . . . . . E12HMI hardware . . . . . . . . . . . . . . . . . . . . . E12Industrial PCs . . . . . . . . . . . . . . . . . . . . . E14Integrated HMI - controller . . . . . . . . . . . . . . E14

Network IntegrationData integration appliance . . . . . . . . . . . . . . E14Ethernet hardware . . . . . . . . . . . . . . . . . . E14I/O Systems wireless . . . . . . . . . . . . . . . . E15Network hardware . . . . . . . . . . . . . . . . . . E15Wireless I/O controllers . . . . . . . . . . . . . . . . E15Wireless products - general . . . . . . . . . . . . . . E15

Winning Technologies

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Flowmeters Flowmeters

Process Control

E4 FEBRUARY 2010 CONTROL ENGINEERING Engineers Choice Awards www.controleng.comE4 FEBRUARY 2010 CONTROL ENGINEERING Engineers Choice Awards www.controleng.com

EngineersChoice Awards

2010

Rosemount 3051S MultiVariable TransmitterEmerson Process Management

Rosemount 3051S MultiVari-able Transmitter from Emer-son Process Management is a fully compensated mass and energy fl ow transmitter. It can be confi gured for fl ow applications by entering just three application parameters. The Rosemount 3051S measures up to three variables (DP, P, and T) and provides a fl ow or energy output, reducing the number of devices traditionally required to make such measurements from ten to one. Another innovative feature of the Rosemount 3051S is the ability to scale the amount of compensa-tion being performed in order to optimize the fl ow measurement for different applications. This allows for the proper amount of compen-sation for each application, without the added cost of full compensation when its not needed. The transmit-ters also are available as fully as-sembled fl owmeters. The 3051SFC Conditioning Orifi ce fl owmeter achieves superior performance in short straight-run installations, the 3051SFA Annubar fl owmeter increases energy savings through minimal permanent pressure loss, and the 3051SFP Integral Orifi ce fl owmeter improves accuracy in small line sizes. All Rosemount fl owmeters arrive confi gured, leak-tested and ready-to-install, reducing leak points and preventing fugitive emissions by up to 70%. www.emersonprocess.com

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Instrumentation and Instrumentation and actuatorsactuators Power monitoringPower monitoring Power protectionPower protection

Fisher 4320 Wireless Position MonitorEmerson Process Management

Fisher 4320 Wireless Position Monitor from Emerson Process Management is a wireless position transmit-ter and limit switch. It can monitor any device that moves in rotary or linear fashion. The monitor periodically reads the position of measured devices and transmits that data over a wireless network. Instrument calibration and commissioning is performed with a push but-ton and liquid crystal display (LCD) interface. The 4320 wireless position monitor is battery powered, eliminating the need to install wires. This makes it easier to design new applications or implement into retrofi t locations. Emerson hails wireless technology as a game changer in the area of process control, noting that it lowers implementation costs, expands access to information, and expands the use of control systems into areas not consid-ered before due to technical and economic barriers. www.emersonprocess.com

Fluke 773 Milliamp Process Clamp MeterFluke Electronics

Fluke 773 Milliamp Process Clamp Meter delivers comprehensive test and mea-surement capabilities. Its en-gineered to accurately measure the minute amounts of current that fl ow through control system circuits without having to shut down the system, break the circuit and insert a test instrument. Instead, sensitive current clamps placed on the wire detect and measure the current fl owing through. Fluke claims to be the only manu-facturer of high-precision mA clamp meters that dont break the loop, an approach that can result in signifi cant savings in time and money. Fluke esti-mates that a technician could save $588 to $1,038 a month, based on estimated hourly rates and the amount of time saved using the Fluke 773 Milliamp Process Clamp Meter. www.fl uke.com

Wago 4-Channel Electronic Circuit BreakersWago Corporation

Wago Corp. 787 Series DIN-rail mount, 4-channel Electronic Circuit Break-ers (ECBs) separately protect up to four current paths (up to 10 A at 24 V dc max each) for power supplies without a top boost feature. Wago has deemed this line of ECBs as ideal for multiple loads distributed from a single power supply. Several models independently program four load-appropriate current ratings (in 1 A increments), as well as trip times. During a fault or short circuit, the ECBs can shut down the tripped channel quicker than fuses or conventional mini-circuit breakers. Power is maintained to other loads (such as a PLC on one path and HMI on another), preventing a system-wide shut down or possible data loss. Active current limitation on the 787-861 model protects an upstream power supply, guaranteeing selec-tive load disconnection. Tripped loads may be reset with on-unit keypad or remotely via control input. ECBs streamline control panels by eliminating redundant power-monitoring components. Select ECBs provide superior energy monitoring and fault diagnostics via on-unit LEDs, LCD/keypad, signal outputs, and RS-232 interface. Free Wago soft-ware provides remote monitor-ing. www.wago.us

Process sensors and Process sensors and transmitterstransmitters

FlexLine Wireless Radar GaugeHoneywell Process Solutions

FlexLine Wireless radar gauge from Honeywell Process Solutions moni-tors tank levels and prevents hazardous plant and terminal incidents. The gauge is primar-ily used for inventory control and custody transfer purposes. The radar gauge establishes new levels of precision and fl exibility in tank inventory managementespecially when weight and measure approval is required. Accuracy is a critical issue in custody transfer: the smallest deviation in level has significant impact on the users revenue. Radar technology is preferred as it doesnt have contact with the product, and is especially useful when the product is viscous or sticky like crude oils, asphalt or bitumen. FlexLine radar gauge is part the Honeywell OneWireless infrastructure universal mesh network. It can seamlessly inte-grate to any supervisory system such as Entis or Experion PKS. Wireless capability enables highly accurate automatic level measurements in tank farms where the necessary infrastruc-ture is missing or only unreli-able mechanical gauges are available. It reduces plant costs by reducing wires and making maintenance easier. www.hpsweb.honeywell.com


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ENGINEERS CHOICE AWARDS2010


Machine visionMachine vision

3D Image Sensorifm efector inc.

The ifm efector 3D Image Sensor measures the size, shape and volume of objects in industrial automation applica-tions. The 3D sensor provides critical information in applica-tions such as palletizing and de-palletizing, bulk level of materials, level of food products, level of product on conveyors, material handling, logistics, and intelligent routing/sorting. The 3D Image Sensor com-bines photonic mixing device (PMD) technology with reliable time of fl ight (TOF) distance measurement. In operation, the 3D sensor sends a light pulse to the target object. This pulse is refl ected by the object back to the sensors smart pixel receiver element. A comparison between the optical and electrical refer-ence signals yields an output signal that carries the desired distance information. For im-age capture, the 3D sensors 64 x 48 pixel array projects 3,072 points of reference onto the ob-ject. Robust metal housing mea-sures only 42 x 62 x 42 mm and is designed to withstand harsh industrial environments and to perform in fast-moving applica-tions. Application parameters are quickly established with the sensors setup wizard software that can be used with a PC. The sensor can provide either digital or analog outputs. www.ifm.com/us

Control systems, analysis, process controlprocess control Process safetyProcess safety Machine safetyMachine safety

csTuner powered by Control StationYokogawa Corporation of America

The csTuner powered by Control Station is an innovation introduced by Yok-ogawa Corporation of America to further simplify PID control and optimize plant performance. Product is based on award-win-ning PID tuning technology from Control Station. It integrates seamlessly with Yokogawas enterprise DCS solutions. The csTuner software leverages pat-ent-pending capabilities that eliminate the need for steady-state operation prior to tuning a plants PID controllers. Process plants are inherently dynamic due to multivariable interactions and innumerable disturbances. Ensuring that all elements of a process are quiet and stable prior to bump testing is often impractical and sometimes impossible. The csTuner software accurately models transitional and oscillatory process data, said to provide a competitive advan-tage through process optimiza-tion and control. Yokogawas DCS systems feature a flexible and open architecture, designed for compatibility with a manufactur-ers existing production systems. This open architecture provides a framework that readily draws upon field networks and results in a fully integrated production control system. www.yokogawa.com/us

Fluke Ti32 Thermal ImagerFluke Electronics

Fluke Ti32 Thermal Imager makes thermal imaging affordable and effective in many applications for plant mainte-nance professionals, production engineers, electricians, HVAC/R technicians and others. Its designed and priced to deliver unprecedented performance for troubleshooting and preventive maintenance of electrical installa-tions, electro-mechanical equip-ment, process equipment and more. Fluke says the Ti32 is the fi rst thermal imager on the mar-ket to incorporate a powerful 320 x 240 sensor to provide strikingly crisp, detailed images for less than $9,000. Using patented Fluke IR-Fusion technology, users can marry high-precision thermal images with visual (visible light) images in full screen, picture-in-picture or blended views for enhanced problem detection and analysis. IR-Fusion is the only solution available with physi-cal parallax correction, which enables perfect alignment, pixel by pixel, of infrared and visible images. Fluke claims to have the only thermal imagers on the mar-ket to incorporate IR-Fusion in both camera and software. Users also can record voice comments with every image taken. A three-button menu helps with intuitive operation and navigation. http://us.fl uke.com

Guardmaster Minotaur MSR57P safe-speed monitoring relayRockwell Automation

Rockwell Automation says the Allen-Bradley Guard-master Minotaur MSR57P marks a major advancement in safety relaysa device that allows personnel to enter haz-ardous areas while machines are in motion. The device supports numerous input devicessuch as E-stops, light curtains, enabling switches and interlock switchesthat detect demands on the safety system and initiate a stop request of the motion. It also monitors personnel in haz-ardous areas while machines are in a safe-speed condition. Users can confi gure the safety relay with either Allen-Bradley Drive-Explorer software or a human interface module (HIM device), using a variety of parameters to help meet specifi c application requirements, including safe direction, safe limited speed, and safe maximum speed with door control and monitoring. For example, the Guardmaster MSR57P relay can help increase productivity by unlocking doors automatically when the speed of the machine is below a safe speed limit or zero speed is detected. It is designed for easier integration, fl exibility and per-formance, in new and existing installations.www.rockwellautomation.com

Process Control (continued...) Discrete Control


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Motion controlMotion control

Discrete Control (continued...)

MR318 MRI-compatible Fiber Optic Rotary EncoderMicronor Inc.

The MR318 Fiber Optic Rotary Encoder from Micronor Inc. is a non-metal-lic rotary position sensor that can operate with complete transparency in extreme electromagnetic fi elds. The product concept grew out of requests from the magnetic resonance imaging (MRI) com-munity for a non-metallic version of Micronors existing fi ber optic encoder products. MR318 combines Micronors passive fi ber-optic encoder technology with deliberate (and challenging) material engineering that fl owed down to the smallest component and detail. To simplify design, the product was based on an industry standard Size 58 mm form factor (same as metallic MR312) and interfaces with the same MR310 remote encoder interface module. Anything (patient or equipment) in the MRI chamber must be devoid of metallic or ferrous materials which would disrupt the MRI machines electromagnetic fi eld and operation, so engineering became more than a part-for-part conversion of the existing MR312 encoders design. Opti-cal fi ber and optical compo-nents were the only elements that did not require redesign. www.micronor.com

PACsPACs PLCsPLCs DrivesDrives

Allen-Bradley ControlLogix 1756-L63XT Programmable Automation ControllerRockwell Automation

Allen-Bradley Control-Logix-XT Program-mable Automatic Controller (PAC) from Rockwell Automa-tion is designed for applica-tions requiring increased reli-ability in high-temperature and corrosive environments. As part of the Rockwell Automation extreme environment system, the ControlLogix-XT PAC uses the Rockwell Automation Integrated Architecture control engine with enhancements to meet the needs of extreme environment applications. Conformally coated, Control-Logix-XT controllers help reduce panel costs and the need for additional heating/cooling equipment, resulting in lower installation and maintenance costs. Paired with I/O and communication products, the extreme environment system provides a complete control and information architecture to improve product longev-ity while reducing integration and installation costs. The controller operates in a broad temperature spectrum, -20 C to 70 C, and meets ANSI/ISA-S71.04-1985 Class G1, G2 and G3, as well as cULus, Class 1 Div 2, C-Tick, CE, ATEX Zone 2 and SIL 2 requirements. www.rockwellautomation.com

Simatic S7-1200 Compact ControllerSiemens Industry Inc.

Simatic S7-1200 Compact Controller from Siemens helps OEMs, system integra-tors and end users reduce development time and cost by providing a compact controller, HMI and networking con-fi guration integrated with one engineering software package. The S7-1200 compact control-ler includes built-in Ethernet, high speed motion control I/O, onboard analog I/O, and HMI panel connectivity to minimize space requirements and the need for additional hardware for small control systems. New Simatic Step 7 Basic engineer-ing software provides one interface and user program, eliminating the need to pur-chase and maintain multiple engineering packages required for traditional automation systems. The automated inter-faces between controller and HMI confi guration lessen the error potential common with manual entry. Task-oriented and intuitive editors in Simatic Step 7 Basic provide a high degree of user-friendliness and engineering effi ciency. Tight integration among control-lers, HMI panels, and software satisfi es users need for fl exible control systems that can per-form multiple operations with minimal changeovers. www.sea.siemens.com/us

A-B PowerFlex 755 AC DriveRockwell Automation

A-B PowerFlex 755 AC Drive from Rockwell Automation is designed for ease of use, integration, application fl exibility and performance. It represents the fi rst drive from the new Allen-Bradley PowerFlex 750 series. Rockwell says the drive meets global user needs for versatile motor control, ease of integration and high performance to help increase productivity. Avail-able in power ranges from 10 to 350 hp at 400/480 V ac and 540/650 V dc input, this drive supports multiple languages, meets global standards and certifi cations and is suited for many industries. A variety of supporting options make the PowerFlex 755 a highly func-tional and cost-effective drive for simple and demanding drive applications. Application flexibility and simple integra-tion make this drive ideal for OEMs and system integrators looking to reduce engineering costs, deliver machines to mar-ket faster and meet end-user demand for higher perfor-mance and safer machines. The drive offers more versatility in motor control and supporting control hardware options than any other drive in its class. It has embedded DeviceLogix control and Ethernet. www.rockwellautomation.com

Motion Control


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MotorsMotors Application software Application software Connectivity software

SD100 IEEE841 Electric MotorSiemens

The SD100 IEEE841 Elec-tric Motor from Siemens is a low-vibration, NEMA Premium effi cient motor for severe duty applications, such as pumps, blowers and fans. Siemens says its a completely new motor design for 125 - 400 hp, 3,600 rpm applica-tions. The motor is built to yield vibration limits below the very strict requirements of the IEEE 841 standard, especially at 120 Hz levels. This offers a more reliable motor to users in process industries (oil and gas, petro-chemical, paper, utilities). Coupled with NEMA Premium or better effi ciencies, protective InproSeal bearing isolators on both the drive and opposite drive end of the motor, embossed stainless steel nameplate, oversized terminal box, and all cast iron construc-tion, this motor offers users a lower total cost of ownership over previous designs. www.sea.siemens.com/us

FactoryTalk Historian Machine Edition v2.1Rockwell Automation

Rockwell Automation says its FactoryTalk Historian ME software helps manufac-turers transform manufactur-ing intelligence into process improvements by leveraging reliable, real-time production data to improve product qual-ity, speed time to market, and support regulatory compliance. The application is an embed-ded, solid-state module hard-ened for on-machine data col-lection that features a limited software footprint, no moving parts, and reduced risk of data loss due to system interruption. Rockwell Automation designed the application as part of a distributed, tiered architecture that allows employees in differ-ent locations and at different operating levels to view and analyze role-appropriate his-torical data. Operators can view data from the specifi c machine they are using while plant-level supervisors can view individual machines or complete lines to build real-time comparisons against standards and assess critical batch or process per-formance. Senior management can use the same technology to develop executive dashboards that compare key performance indicators (KPIs) of produc-tion activity across multiple locations. www.rockwellautomation.com

KepServerEX v5Kepware Technologies

Version 5 of the Kep-ServerEX advanced com-munications and OPC software server from Kepware Technolo-gies features many technical advancements, including a separation of runtime and development modes, platform fl exibility, and one interface for more than 150 different communication protocols and applications. New commu-nications drivers such as the Custom Interface Driver (CID) allow software developers to create their own communica-tion drivers using their devel-opment tool of choice. They then can use KepServerEXs nu-merous application interfaces such as OPC DA, OPC A&E, SuiteLink, NIO/PDB, DDE, Ad-vancedDDE, Oracle MOC, and ODBC. KepServerEXs breadth of communications, ease of use, and fl exibility across mul-tiple platforms at an affordable price make connecting SCADA, HMI, Historian, and MES ap-plications to hardware (PLCs, DCS, routers, switches) and applications a simple choice. The level of communications offered allows for a one-stop shopping experience with one application to use. More than 50 automation hardware and software vendors are private labeling, selling or recommend-ing KepServerEX. www.kepware.com

Dashboard software - Dashboard software - EnergyEnergy

cpmPlus Energy ManagerABB

The cpmPlus Energy Manager from ABB helps monitor and manage energy use to reduce overall energy costs, and improve effi ciency. The software addresses the business side of energy man-agement by producing accurate energy demand plans and taking advantage of them in energy supply planning and op-timization. Being able to accu-rately plan energy requirements a day ahead provides signifi cant fi nancial advantages, especially in the open electricity market, and ultimately lowers energy costs. Energy Manager also includes reporting and analysis tools that evaluate energy use patterns of all processes and pinpoint areas for improve-ment. Signifi cant technical advances include planning and scheduling tools to optimize energy use and supply, energy balance management tools to support the real-time moni-toring and control of energy balance, and reporting tools to evaluate and report energy consumption, costs, effi ciency, and other energy-related information. The software is said to be completely scalable. The modular solution can start with basic energy monitoring and reporting at one facility, and later expand to include multiple sites. www.abb.com

SoftwareMotion Control (continued...)





HMI software HMI software

InduSoft Web Studio v6.1 SP5 InduSoft

InduSoft Web Studio is Human Machine Interface and SCADA software for all Microsoft operating systems. InduSoft Web Studios (IWS) collection of automation tools provides all automation build-ing blocks necessary to develop HMIs, SCADA systems, and embedded instrumentation solutions. InduSoft integrated Web technologies take advan-tage of Internet/intranet con-nectivity from anywhere. Save time by viewing the process from a desktop or Web-enabled mobile phone using a standard browser (Internet/intranet including XML support). New in SP5, Studio Mobile Access (SMA) allows any Web-enabled smartphone or mobile device to display vital information about the machine or process. See alarms, process variables, and parameters remotely with SMA. Acknowledge alarms and update process variables directly from the mobile device. Multi-language (Unicode) allows operators to understand immediately in their native lan-guage. Save money by develop-ing once and deploying on any current Microsoft operating system. Support for most PLCs and controllers available world-wide is built in; each license includes more than 200 drivers.www.indusoft.com

Dashboard software - Dashboard software - GeneralGeneral

Design, simulation, Design, simulation, diagnostics diagnostics HMI hardwareHMI hardware

Wonderware Intelligence 1.0Invensys Operations Management

Wonderware Intelligence 1.0 is a new enterprise manufacturing intelligence (EMI) solution from Inven-sys Operations Management. Its billed as an easy-to-use platform for companies wish-ing to contextualize, aggregate, and report historian and operational data via role-based dashboards. Dashboards can present key performance indicators (KPIs) and real-time operational business metrics that are used to monitor, tune, and optimize plant and supply chain operations. Wonderware Intelligence software trans-forms data and information from multiple sources into business intelligence by aggre-gating process and production data in real time and adding contextual elements, such as equipment, product, work orders, material, and person-nel. This information context enables end users to gain insights into the root causes of problems and understand how production events are related. Formatted information can be saved and optimized for fast re-porting and analysis. The Won-derware Intelligence Analytics Client can be used to create dashboards that can make that information available to Web portals. www.invensys.com

NI SoftMotion Development Module for LabView National Instruments

National Instruments (NI) SoftMotion Develop-ment Module for LabView simplifi es the development of advanced single- and multi-axis motion applications. The module provides virtual instru-ments (VI) and functions to help build custom motion con-trollers that run using LabView in combination with National Instruments hardware, such as NI RIO devices, DAQ devices, and Compact FieldPoint. The NI SoftMotion Development Module works in conjunction with the NI LabView Real-Time Module, LabView FPGA Mod-ule, and the LabView Control Design and Simulation Bundle. NI SoftMotion Development Module provides all functions that typically reside on a mo-tion controller DSP. With this module, users can handle path planning, trajectory generation, and position and velocity loop control in the NI LabView en-vironment and then deploy the code on LabView Real-Time or LabView FPGA based target hardware. The software enables virtual prototyping for motion-based machines and devices by connecting to the Dassault Systemes SolidWorks 3D CAD design tool. www.ni.com

Fuji Monitouch V815iXDFuji Electric Corp. of America

Fuji Electric Corp. of Amer-ica calls its Monitouch V815iXD a dedicated human-machine interface (HMI) that incorporates the best features of a high end HMI with a protocol converter. It can com-municate with eight separate protocols simultaneously and pass data between them easily. The V8 Series HMI also has an FTP server, SQL connectivity, and supports remote desktop and data logging to a CF card or USB memory device. A Fuji tool called Component Parts can assist users in creating mul-tifunctional screens instantly. The tool contains all neces-sary settings for operation. To deploy a screen on additional displays, simply copy and paste. Fuji also offers free updates to its Component Parts tool, allowing users to keep HMI applications on the cutting edge. It has a faster proces-sor, brighter screen, and more memory than previous genera-tions. It can be used as a central communications hub with connectivity to PLCs, motion controllers, temperature con-trollers, drives, barcode readers, and more. As with all of the Monitouch HMIs, V815iXD is forward compatible, allowing user to import applications from any HMI to the newest generation. www.fujielectric.com

Software (continued...) Hardware


Perfection in Automationwww.br-automation.com

Reduce your total cost.Learn how to save with B&R atwww.discover-automation.com PLCs, Industrial PCs, I/O, Motion, Visualization, Software, and Safety Complete scalability from the smallest device to the largest system )ully integrated components for easy and e[ible conguration Intelligent diagnostics for ma[imum machine performance Uniform programming with Automation Studio (asy integration into e[isting topologies Real-Time Ethernet via POWERLINK





Hardware (continued...)

Integrated HMI - Integrated HMI - Controller Controller

Data integration Data integration applianceappliance

Stealth WPC-500F Harsh Environment ComputerStealth.Com Inc. (Stealth Computer)

The WPC-500F from Stealth Computer Corp. is an environmentally sealed, rug-ged, fan-less industrial comput-er for harsh environments. It meets NEMA 6/IP67 standards. Stealth says this computer offers an excellent return on investment. It can be connected directly to machines, control panels, operator stations, etc., without the added expense of extra cabinets and locating computers in a special room away from the production area. The computer is built with in-dustry standard technology and is fully compatible with todays standard hardware/software platforms. It uses Intels latest Atom processor technology for maximum performance and excellent power effi ciency. www.stealthcomputer.com

SailorPC-12AIEI Technology Corp.

SailorPC-12A panel PC from IEI Technology Corp. is billed as the ultimate choice for meeting the high demands of all-day fi eld use in mission critical applications in marine, military, and indus-trial settings. The fully sealed IP67 and NEMA6 compliant aluminum chassis are designed for high reliability, shock and vibration tolerance. It also can withstand an extreme range of temperatures and harsh environments. The computers IP67/NEMA6 compliance ensures full waterproof protec-tionincluding the aluminum housing, touch panel, con-nectors, optional cables, and conformal-coated electronics. It uses economical self-locking, threaded M12 connectors for LAN, RS-232, RS-232/422/385, CAN bus and audio. It has an embedded Intel Atom Proces-sor N270 that is paired with the Intel 945GSE and ICH7M to extend its PC processing capability beyond basic con-sumer usage. Features include a 12.1-in. sunlight readable dis-play, 2GB SODIMM memory, Wi-Fi 802.11n support, Gigabit Ethernet, USB host ports, SATA hard disk drive, and Compact Flash II slot for memory expan-sion. Design allows for mount-ing the computer directly into the console. www.ieiworld.com

Message Manager ILX56-MMProSoft Technology Inc.

Message Manager ILX56-MM from ProSoft Technology Inc. transfers data between multiple PAC/PLCs over several industrial networks without PAC/PLC program-ming. The Message Manager aggregates data transfers from up to 16 PAC/PLCs distributed throughout a plant and allows confi guration and diagnostic monitoring from one location. The Message Manager sup-ports the following controllers: Rockwell Automation SLCTM 500, PLC-5; MicroLogix, Com-pactLogix, and ControlLogix controllers via any network supported in the Rockwell Automation 1756 ControlLogix platform; Siemens S7 PACs and other PAC/PLCs that use Industrial EtherNet protocol; and Schneider Electric PAC/PLCs and other devices that use Modbus TCP/IP protocol. The Message Manager eliminates the myriad issues associated with managing a mix of legacy controls and newer controls. With the Message Manager, a user can remove data transfer code from dissimilar automa-tion equipment. This allows confi guration from one loca-tion so engineers can easily and effi ciently manage data and di-agnose data transfer problems. www.prosoft-technology.com

Ethernet hardwareEthernet hardware

ToughNet TN-5518 Series managed Ethernet switchMoxa Inc.

Moxa Inc. ToughNet TN-5518 managed Ethernet switch is designed for rolling stock and rail net-works. Many new applications in the railway industry, such as video surveillance, emer-gency intercom, and Web-like entertainment require large amounts of bandwidth. The TN-5518 provides 2 Gigabit ports to allow video, audio, and data transmission over a single network. The switch also con-tains numerous features that enhance network reliability. It supports Turbo Ring, which has a super fast fault recovery of less than 20 ms at a full load of 250 Ethernet switches to minimize downtime caused by network failure. It has rotary switches for confi guring the IP address built right into the switchs housing, allowing for easy recovery of network communication. To prevent the type of catastrophic failure that can occur when networks are deployed in a linear topology, Moxa gave the TN-5518 two optional Gigabit Ethernet ports with bypass relay function. If one of the Ethernet switches fails due to power loss, its ports are bypassed with the relay cir-cuit, and the transmission lines will interconnect automatically to assure continuous system operation. www.moxa.com

Network Integration

Industrial PCs Industrial PCs



I/O Systems - WirelessI/O Systems - Wireless Network hardwareNetwork hardware Wireless I/O controllers

NI Wireless Sensor NetworkNational Instruments

National Instruments Wireless Sensor Network (WSN) platform is a complete remote monitoring solution that consists of NI LabView graphical programming soft-ware and low-power, reliable wireless measurement nodes. NI software integration allows end users to create complete solutions to meet the unique needs of their application, in-cluding hybrid wired and wire-less systems and connectivity to third-party devices. LabView also provides the fl exibility to choose a Microsoft Windows-based host controller for the WSN system or a real-time controller such as NI Com-pactRIO. In addition, LabView programs can be downloaded wirelessly to run on WSN nodes to achieve longer battery life, integration with custom sensors, and even embedded decision making. National In-struments says its WSN systems are ideal for applications such as environmental monitoring, utility monitoring, healthcare, transportation, and structural health monitoring. Each WSN node can operate for up to three years on four AA bat-teries and can be deployed for long-term, remote operation in rugged or outdoor conditions. www.ni.com

DataCell Foundation Fieldbus M-EZ CablesNorthwire Inc.Technical Cable

Designed specifi cally for tough plant environ-ments, DataCell Foundation Fieldbus M-EZ cables from Northwire Inc. make wiring of marshaling cabinets easier and faster. Each cable contains up to 24 individually foil-shielded pairs with a binder jacket over each pair contained within one cable. DataCell Founda-tion Fieldbus M-EZ cables have superior ground system integrity and eliminate the potential for cross continu-ity between shields. Extruded PVC binders provide protec-tion from moisture, dust, and dirt. Northwire says its many unique featuresplus a range of versions and optionsmake DataCell Foundation Fieldbus M-EZ the cable of choice for process automation networks. The cables are built for fast, easy installation, designed to be simple to strip and install, re-quiring no shrink tubing even when outer jacket is stripped back several feet. The cables are electrically precise and meet Foundation Fieldbus cable physical property requirements. They also are approved for Class I, Div. 2 hazardous loca-tions, in addition to being or Class II ITC-ER/PLTC-ER and CSA CMX-Outdoor-CMG FT4 rated. www.northwire.com

Snap-PAC-R1-W Wired+Wireless Programmable Automation ControllerOpto 22

Opto 22 calls its Snap-PAC-R1-W Wired+Wireless Programmable Automation Controller the most powerful and versatile I/O and controller combina-tion in Opto 22s history. The company also claims this is the fi rst controller in the industry to offer IEEE 802.11a/b/g Wi-Fi wireless networking along with standard EtherNet networking in the same package. Opto 22 says the rack-mounted control-ler is good news for automation professionals looking for more than one option for creating industrials networks. Devices like the Opto 22 Snap-PAC-R1-W make it easier to design, build, and modify control systems. The Snap-PAC-R1-W works like a laptopplug an EtherNet cable in for tradi-tional networking, or switch on the Wi-Fi radio for wireless networking. No additional I/O hardware is required to use wireless; all functions work the same no matter which net-working method is used. This dual functionality provides numerous benefi ts to users. They can use controllers and I/O in remote or inaccessible areas, or where network wiring is diffi cult or impossible to install. www.opto22.com

Wireless products - Wireless products - GeneralGeneral

Wago 750-644 Bluetooth RF-Transceiver ModuleWago Corporation

Wagos 750-644 Blue-tooth RF-Transceiver Module provides rapid, bidi-rectional, wireless controller-to-controller communication between I/O nodes. It advances controller-to-controller com-munication by eliminating wiresI/O status and variables within the controllers process image are wirelessly transmit-ted. Within 10 ms, the DIN-rail mount unit exchanges data up to 1000 m (line-of-sight) or 100 m (within buildings) for cost-effective networking. One 750-644 master can communicate with up to seven slaves on a piconet/personal area network via Bluetooth 2.0+EDR radio technology. Slave-to-slave data transmission is also indirectly possible through the master. The 750-644 Bluetooth module also provides robust commu-nications with Frequency Hop-ping Spread Spectrum technol-ogythe piconet can co-exist with other radio transmission technologies. Security measures include device matching, data encryption, and up to a 16-character, case-sensitive access code (95 bits of entropy). It is compatible with more than 300 analog, digital, and specialty modules in the Fieldbus-in-dependent Wago-I/O-System, as well as third-party devices. www.wago.us



2010 Engineers Choice Award honorable mentions are designated below. For winners, see prior pages in this supplement or go online to: www.controleng.com/awards.

FlowmetersPromass 83Endress+HauserPromass 83 from Endress+Hauser is billed as the first mass flowmeter for EtherNet/IP Networks. www.us.endress.com

Instrumentation and actuatorsFisher Control-Disk ValveEmerson Process ManagementEmerson Process Management offers its Fisher Control-Disk Valve, a high-performance butterfly valve. www.Fisher.com

Power monitoringFluke 233 Remote Display MultimeterFluke ElectronicsThe Fluke 233 Remote Display Multime-ter makes test reading readily visible, even when the meter is not. http://us.fluke.com

Power protection Up-Link fuseholderLittelfuseLittelfuse says its Up-Link fuseholder is the next generation of plant mainte-nance technology.www.littelfuse.com

Process sensors and transmittersRosemount 5300 Series High Per-formance Guided Wave Radar with Dynamic Vapor CompensationEmerson Process ManagementThis overcomes challenges associated with high-pressure steam applications.www.rosemount.com

Control systems, analysis, process controlIndustrial IT Extended PATABBxPat provides simplified engineering and streamlined integration.www.abb.com

Process safetySTA Safety Trip AlarmMoore Industries-International Inc.STA Safety Trip Alarm from Moore Industries-International can be used as a safety system logic solver at a fraction of the cost and complexity of a safety-certified PLC. www.miinet.com

PROCESS CONTROL

ctl1002seEChm_ID E16ctl1002seEChm_ID E16 1/28/2010 10:58:32 AM1/28/2010 10:58:32 AM

ENGINEERS CHOICE AWARDS

2010 Honorable Mentions

Machine safetySunx SF4C Safety Light CurtainSunx, a subsidiary of Panasonic Electric WorksThe SF4C Safety Light Curtain from Sunx offers a reliable machine safe-guarding solution without sacrificing productivity in ultra slim 13 mm profile. http://pewa.panasonic.com/acsd

Machine visionBOA Vision SystemDalsa The BOA system from Dalsa is a fully integrated vision system in a compact smart camera format, with multiple processing engines. www.dalsa.com/ipd

PACsProductivity3000 programmable controllerFacts Engineering and Koyo ElectronicsThis device is said to set a new price-per-feature benchmark for industrial controllers, with 50 MB user memory.www.automationdirect.com

PLCsPanasonic FP0R Series Micro PLCPanasonic Electric WorksFP0R Series is a compact micro PLC with 0.08 micro sec step processing speed with many functions available in dedicated motion controllers.http://pewa.panasonic.com/acsd

DrivesFR-D700 Variable Frequency DriveMitsubishi ElectricThe Mitsubishi Electric FR-D700 Vari-able Frequency Drive allows adjustable speed control of an ac induction motor. It is a 5th generation micro drive. www.meau.com

Motion controlSigma-5 with EtherCAT (SGDV) servo amplifierYaskawa Electric America Inc.Sigma-5 with EtherCAT servo amplifier from Yaskawa Electric America allows users to control a master in many modes.www.yaskawa.com

MotorsSH630 Above NEMA AC Induction MotorSiemensThe SH 630 Above NEMA AC Induction Motor offers higher horsepower in a smaller footprint while meeting the requirements of the most demanding applications.www.usa.siemens.com

DISCRETE CONTROL MOTION CONTROL


HONORABLE MENTIONS2010

E18 FEBRUARY 2009 CONTROL ENGINEERING Engineers Choice Awards www.controleng.com/awards

SOFTWARE & HARDWARE

NETWORK INTEGRATION

Data integration applianceWave TTA, Universal Transmitter Trip-Amplifier, 8938670000 WeidmullerSignal processing appliance offers a combination of high performance and exceptional configurability for process industry applications.www.weidmuller.com

Ethernet hardwareEDS-691 Series managed Ethernet switchMoxa Inc.Compact modular managed Ethernet switch is designed for high-port-density industrial networking communications, especially for field site networking systems where space and multi-fiber communications are important. www.moxa.com

I/O Systems WirelessSmart Wireless Thum AdapterEmerson Process ManagementFirst WirelessHART adapter delivers rich diagnostic data from existing HART devices. Can retrofit on any 2- or 4-wire HART instrument. www.emersonprocess.com

Network hardwareioLogik E1200 Series Ethernet I/OMoxa Inc.Remote Ethernet I/O products come with two embedded Ethernet switch ports that can be used to form a daisy-chain topology for easy cabling. Connection in series saves space and wiring costs.www.moxa.com

Wireless I/O controllersIoLogik W5340 Wireless RTUMoxa Inc.Wireless RTU is designed for remote monitoring, and harder wiring environ-ments. The unit offers a compact solu-tion that integrates a GPRS modem, I/O controller, data logger, and one serial port into one rugged aluminum box. www.moxa.com

Wireless products - GeneralAWK-5222 RF Access PointMoxa Inc.This redundant, dual RF access point allows total network flexibility. It addresses widespread user concern about the stability of wireless commu-nication. It is designed to be immune to disconnections caused by radio interference.www.moxa.com

Application softwareVersatyle Testr3 Studio 2009Versatyle Test CorporationThis stand-alone application is engineered to build an effective test automation environment wiithout third-party software. www.versatyle.com

Connectivity softwareProficy iFix WebSpaceGE Intelligent PlatformsWeb interface gives knowledge workers a real-time view of whats happening on the plant floor. www.ge-ip.com

Dashboard software EnergyCorporate Energy Management ApplicationInvensys Operations ManagementThis application enables manufacturers to quickly and easy establish an energy management program.www.invensys.com

Dashboard software GeneralFactoryTalk VantagePoint EMIRockwell AutomationSoftware helps empower users at every level of an enterprise with information from web-based dashboards.www.rockwellautomation.com

Design, simulation, diagnostics EyeSim Immersive Training SolutionInvensys Operations ManagementVirtual and augmented reality, process simulation and controls combine in an immersive, interactive, 3D experience. www.iom.invensys.com

HMI softwareGenesis64 v10.5IconicsDesigned with OPC Unified Architecture (OPC-UA) and 64-bit multi-core platforms, the suite helps connectivity. www.iconics.com

HMI hardware - tieEZ Durapanel EZD-T10C-SEZ Automation, division of AVG AutomationHMI offers bright LCD backlights with lower voltage and long lifespan.www.ezautomation.net

HMI hardware- tieGT16 Series HMI PlatformMitsubishi ElectricHMI combines a 64-bit RISC (for common HMI functions) and Mitsubishis own graphic accelerator.www.meau.com

Industrial PCs IOS-7400 I/O Server Industrial PCAcromagCompact, industrial PC has integrated I/O for monitoring and control appli-cations. A carrier card slides out for insertion of up to four mezzanine I/O modules.www.acromag.com

Integrated HMI / controller EZ Series TouchPLC EZPP-T6C-FS-PLCEZ Automation division of AVG AutomationWith features of a high-end HMI and a high-performance PLC, it uses one tag database and easy free flow ladder logic said to be easy to use.www.ezautomation.net


Challenge:

Results :

Environmental Excellence Escalating energy costs pulling

the plug on optimal performance.

Copyright 2010. All rights reserved. Invensys, the Invensys logo, Avantis, Eurotherm, Foxboro, IMServ, InFusion, SimSci-Esscor, Triconex and Wonderware are trademarks of Invensys plc, its subsidiaries or affiliates. All other brands and product names may be trademarks of their respective owners.

Grappling with intense market pressures, a major oil and gas business had to

reduce energy usage and costs or lose their competitive edge. Enter Invensys.

Collaborating closely with plant personnel, our expert team hammered out an

ultra-ef cient approach to achieve environmental excellence by coupling

performance management with a business intelligence system. Following a

comprehensive review, we assembled a real-time energy usage measurement and

visualization solution leveraging existing assets along with an open software

platform and product upgrades. The result: managers, operators and engineers

powered up business performance while optimizing energy usage. With a 6%

savings on feedstock and a 4% saving in electricity costs, the company helped

protect the environment and generated a $400,000 return in the rst two months.

Now imagine what we can do for you. Better yet, let us show you.

Visit www.iom.invensys.com/ce. Lets collaborate.

Avantis Eurotherm Foxboro IMServ InFusion SimSci-Esscor Triconex Wonderware Copyright 2010. All rights reserved. Invensys, the Invensys logo, Avantis, Eurotherm, Foxboro, IMServ, InFusion, SimSci-Esscor, Triconex and Wonderware are trademarks of Invensys plc, its subsidiaries or affiliates. All other brands and product names may be trademarks of their respective owners.

Real Collaboration. Real-Time Results.TM


cpmPlus Energy Manager dramatically reduces energy costs while improving a companys overall carbon footprint. For some process manufacturers, this can translate into millions of dollars saved annually. Energy Manager includes planning and scheduling tools to monitor, control and optimize energy balance, as well as to evaluate and report energy consumption, costs and efciency. Part of ABBs Collaborative Production Management suite of applications, cpmPlus Energy Manager is scalable from a single installation to a corporate wide implementation, covering all aspects of energy planning, operation and reporting. For more information please visit us at www.abb.com/cpm

Reduce energy costs by 5% on a sustainable basis?

Certainly.


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