TEAM 2Focus Equipment Improvement Machine: Skiving Machine

Project start: : August 02nd, 2011Timeline : September 12th, 2011 Update: September 10th, 2011

CONTENTS

Team Member

FEI Scan Score Sheet

Abnormality Summary Sheet

RACI

Gantt Chart

Update Activities Pictures

One Point Lesson

Machine Improvement

Provisional Standard

Team Picture

Team Member Core Member: Support

Team:

ElpinaQC

EniProduction

FidiantoLamination

FirmanChemical

TaufikIE&CI

UsepIE&CI

AnwarEngineering

FEI Score Scan Check Sheet

Machine Picture 1st Cleaning Activities

Before After

Factory Name : PYI - BOCVMachine Name : Skiving MachineMachine Vendor : Orisol LTdMachine Function : Material SkivingArea : Preparation LineFix Number : 003212469BOCV

Abnormality Summary Sheet

Inspected by: Team 3 Date: August-02-2011

No Abnormality Action Who When OK?

1 Handle drive for knife is nothing Set Handle drive on machine Fidianto August-14-2011

2 Bolt for switch ON/OFF so long Change bolt with small bolt Eni August-14-2011

3 Pedal is corrotion Cleanning the corrotion Taufik August-15-2011

4 Guard for pulley is nothing Set Guard for machine Firman August-15-2011

5 Machine less lubrication Lubricating machine Usep August-15-2015

Abnormality Summary Sheet

RACI Chart

PROJECT NAME : Focus Equipment Improvement Skiving Machine

Anwar Elpina Eni Fidianto Firman M. Taufik

Painting machine C A I I I ISet Guard for Skiving Machine R C I I I ISet Drive belt R I I I I CSet SOP Board R A I I I I

Prepare Handle drive and tools R I I I I CSet handle drive to machine R I I C I I

Prepare Bolt and tools R I C I I ISet bolt to machine R I C I I I

Prepare Cleanning Tools C I I I I RCleanning the corrotion on pedal C I I I I R

Prepare Guard pulley motor and tools R I I I C ISet Guard to machine R I I I C I

Prepare Grease and tools R I I I I IGreasing the machine R I I I I I

Prepare Guard for knife and tools R I I I I ISet guard for knife on machine R I I I I I

A

Set guard for pulley motor on machine

5

4

8/15/2011

1 Machine is dirty

Guard for pulley motor is nothing

Pedal is corrosion Cleanning the corrotion 8/15/2011

8/3/2011

R

Handle drive for knife is nothingSet handle drive on machine

RACI Chart

No Facts Idea Activity Dead LineMember

8/15/2011

A

8/14/2011

TEAM : Skiving M/c Team

Cleanning dust, corrotion, oil on machine

A A A

Cleanning the mahine and completing part of machine

2

3 Bolt for swith ON/OFF so longChange bolt with small bolt

8/14/2011

6 Machine less lubrication Lubricating machine

7 Guard for knife is nothingSet guard for knife on machine

8/16/2011

Gantt Chart

Gantt Chart

Activities Update

Purpose : Cleaning the machine 1st Attendance : All Team memberDate : August 03rd 2011 Description : Check and cleaning each part machine

Purpose : Meeting TPM ProjectAttendance : All Team member Date : August 23rd 2011 Description : Evaluation TPM Project progress

Purpose : Meeting TPM ProjectAttendance : All Team memberDate : August 23rd 2011 Description : Evaluation TPM Project progress

Activities Update

Purpose : Cleaning the machine 2nd Attendance : All Team memberDate : September 06th 2011 Description : Cleaning and painting machine table

Purpose : Lubrication for machine

Attendance : All Team memberDate : September 06th 2011 Description : - mark the hole for lubrication with specified color - Do Lubrication for machine

Purpose : Set handle drive

Attendance : All Team memberDate : September 06th 2011 Description : Set Missing handle drive with new one

Activities Update

Purpose : Set Guards for Pulley MotorAttendance : All Team memberDate : September 06th 2011 Description : Set Missing Guard For Pulley Motor

Purpose : Change Widthness RulerAttendance : All Team memberDate : September 06th 2011 Description : old widthness ruler is corrosion and break

OPL - Skiving M/c

Improvement Bulletin

Area : Preparation Line Machine Function : Material SkivingMachine Name : Skiving M/C Team : Team Skiving Improvement : Dust Guards Date : 24 August 2011

Picture Description

Condition Before Improvement Condition After Improvement

Dust and Excess Material Make Dirty and Messy oin Working Area

Planned to Attach one Tools to Keep Dust and Excess Material, so The Dust and Excess Keep in One place and Keep Working Area Clean

Before (August, 02nd, 2011) After (September, 06th, 2011)

Pulley machine uncovered/Unguarded may damage the material that Put beside it,and prevent material convolute by pulley machine

Action : Covered by Custom Tools made by EVA to prevent damege and safety issue mentioned before

Person in Charge :

Anwar, Elpina, Firman

Deadline :

September 7th, 2011

Machine Improvement

Before (August, 02nd, 2011) After (August, 03th, 2011)

Left side of machine Uncovered, May Damage the operator and Cause Shine and Safety Issue

Action : Covered By Cover that will minimize the safety and Safety issue for worker

Person in Charge :

Anwar, Fiidianto ,Elpina, Usep

Deadline :

August 3th, 2011

Machine Improvement

Before (August, 02nd, 2011) After (August, 20th, 2011)

Handle drive for sharpened the knife is missing, hard for operate the machine

Action :

Set new handle to replace the missing one, so the machine is easy to operate and may be used for sharpened the dull knife

Person in Charge :

Anwar, Eni, Fidianto

Deadline :

August 25th, 2011

Machine Improvement

Before (August, 02nd, 2011) After (September, 6th, 2011)

No Guard is covered the pulley motor, may harm operator or engineering when operate the machine

Action :

Cover the motor pulley with new guard, reduce the safety issue

Person in Charge :

Anwar, Firman, Taufik, Usep

Deadline :

September 7th, 2011

Machine Improvement

Before (August, 02nd, 2011) After (September, 6th, 2011)

No Specific Tool to covered skiving knife.., may harm or injured operator when operating machine

Action :

Set safety guard to cover skiving knife , eliminate safety issue for operator

Person in Charge :

Anwar, Taufik, Usep

Deadline :

September 7th, 2011

Machine Improvement

Provisional Standard

Team Picture