2014 aep custom films presentation
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AEP Custom Films- Michigan & OhioTim Brummel- Account Manager
(616) 896-0330 [email protected]
One Source. The Solution.
AEP Corporate Highlights
$800+ Million
Annual Sales2010
11 Manufacturing
Facilities
2000 Employees
STABILITY – LEADERSHIP - TECHNOLOGY
10 AEP Divisions
TOTAL MANUFACTURING
CAPACITY
OVER 1 BILLION POUNDS
Formed in 1970
Publicly Traded: AEPI
AEP Divisions
Custom Films Stretch Films
Institutional Films
Resinite Food Films
PROformance Films
Agricultural Films
Printing & Converting Consumer Products
Fiap
STABILITY – LEADERSHIP - TECHNOLOGY
Webster
AEP size and scale provides unmatched industry leadership
Seven ISO certified Custom manufacturing
facilities
Dedicated custom film sales team of
40+ people
One stop shop product portfolio
AEP brings financial stability
Continual growthfor capacity
and technology
Leverage our10 operating divisions for
growth
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2
3
4
5
6
7
AEP Value Proposition
Seven Highly Effective Values
STABILITY – LEADERSHIP - TECHNOLOGY
AEP’s Custom Film PlantsMountain Top, PA Matthews, NC Chino, CA Alsip, IL
Waxahachie, TX Bowling Green, KY Mankato, MN
= Custom
CUSTOM FILMS DIVISION
1st AEP Operating Division40+ Years in Operation2010 - 37% of Total AEP Sales in North AmericaGrown to 400 + Million lbs of Extrusion CapacityNationwide Custom Extruder7 Self Sufficient Plants (bags/film)#1 Producer in North America for Custom Films40+ Company Sales RepresentativesCustomer Care Staff at Each Plant Location2 Technical Service RepresentativesDedicated Product Manager
Custom Film Division
Bob CovellaVice PresidentCustom Films
Jim FultsRegional MGR
West
Gordon DeLaat
Regional MGRSouthwest
Joe DeniseRegional MGR
Midwest
Don BraffordRegional MGR
Southeast
Mike CasaleggioRegional MGR
Northeast
Brad BlankStrategic Account
MGR
STABILITY – LEADERSHIP - TECHNOLOGY
AEP Custom Films Division Regions
HI
WA
OR
CA
NV
ID
MT
WY
UT
AZ
CO
NM
ND
SD
NE
KS
OK
TX
LA
MN
IA
MO
AL
WI
IL
MI
INOH
KY
TN
MS
AR
FL
GA
SC
NC
WV
PA
NY
ME
VA
NH
VT
MA
DE
MD
RI
NJ
AK
CT
West RegionJim FultsRegional Sales Manager
Southwest RegionGordon DeLaatRegional Sales Manager(also includes Mexico)
Midwest RegionJoe DeniseRegional Sales Manager(includes Puerto Rico)
Southeast RegionDon BraffordRegional Sales Manager
Northeast RegionMike Casaleggio Regional Sales Manager
North
eastMid
west
The AEP Custom Films Division offers an extensive range of custom made products servicing the food, chemical, pharmaceutical, building, furniture and printing industries to name a few. Polyethylene Bags:•Drum Liners •Box Liners •Combo/Gaylord liners •Pallet Covers (Shrink and Non Shrink) •Furniture Bags •Mattress Bags•Inserter Bags (Opening and seal off first designs)
Polyethylene Films:•Flat and Gusseted Tubing •Single Wound Sheeting/Sheets •Centerfold Film•Shrink Bundle Film•Magazine Overwrap •Postal Approved Film •Boat Shrink Film •Film on Film (FOF) •Form Fill and Seal Film (FFS) •Shrink and Stretch Hooder Film (monolayer and coextruded)
CUSTOM FILMS DIVISION
Custom Films
Custom Films Capabilities
Product Description Width Specs Gauge Range
LLDPE/LDPE/Metallocene 18” – 140” .0005 - .010
- Bags on rolls
- Bags individually Cut
- Slit Seals 10” – 80” .0005- .003
- Centerfold Film
- Tubing or Sleeves
- Sheets on Roll
- Singlewound Film
- Shrink Bags 18” – 140” .00125 - .008
- Jumbo Bags 140” – 240” .002 - .008
- Available in Flat up to 128 “
- Gusseted Widths to 240” (Max Face 128”)
- Bundle Film 6” – 84” .0005 - .008
- Magazine Overwrap
- Form Fill & Seal
Shrink Bundle Films • Beverages - Bottles - Cans / Ice Cream / Grain-Flour Mills / Publishers / Pet Food• Canned Goods / Tile (ceiling and floor) Manufacturers / Multipacks / Case Overwrap• Frozen Foods
Poly Bags • Box Liners / Mattress Bags / Furniture Covers / Textile Bags / Bin-Combo Liners • Bottle Bags / • Pallet Covers – Gusseted or Centerfold / Shrink and Non Shrink
Tubing• Duct Tile Pipe Wrap / Compression Sleeves / Parts Covers
Singlewound Sheeting• Wrapping Film – Textile and Foam Industry / Mattress Film / Blow Molders
Custom Film Division – Product Lines/Applications
Sheets on Roll • Top Sheets / Interleave for Food Processors / Slip Sheets
Shrink Hooder / Shrink Gusseted Tubing• Appliance Manufacturers / Cement Manufacturers
Stretch Hooder – (Co-Ex Film)• Same applications as Shrink Hooder but eliminates use of heat.
Postal Film • Overwrap Film - Mail Centers / Magazine Publishers
Automated Case Inserters• Drywall Mud Manufacturers / Food Processors / Frozen Foods
Form-n-Fill• Frozen Food – Seafood/Poultry
Custom Film Division – Product Lines/Applications
CUSTOM FILMS DIVISIONPRODUCT OFFERING
• Sizes• Gauges• Widths• Lengths• Colors• Print
• Vents - Butterfly / Clean Cut / Slit /Pinholes• UVI Stabilizer• Anti-Stat Additive• Anti-Block Additive• Specialized Resin Formulas• Specialized Packaging
Customized To Your Needs
CUSTOM FILMS DIVISIONADDITIVES
Slip / COF0, Low, Medium, HighReduces COF of material / Assists in machinability or application
UVIExtends life of film. Subject to elements of outdoor storageSold in 3 – 6 – 9 – 12 month increments
Anti-StatDissipates static in film / reduces acceptance of static to film
CUSTOM FILMS DIVISIONRESIN TYPES
LDPELiner Grade – Excellent ClarityFractional Melt – Shrink Films / Heavy Mil Thickness
Butene LLDPEMost available, used resin for Bags & SheetingImproved Impact & Puncture strength from LDPE
Hexene LLDPEIncreased Impact, Puncture and Elongation properties over Butene
Metallocene / FlexomersIncreased Impact, Puncture and Elongation properties over Hexene
HDPE BlendsIncrease Stiffness / Improved Moisture & Gas Transmission RatesDraw down to Light Mil thickness / Poor clarity
Size ___________________________________________Mil Thickness _________________ (Full / Nominal)Order Quantity ____________ Annual Usage _________Color ___________ (Tint / Translucent / Opaque)Application ____________________________________Product Form __________________________________Slip Level _____________________________________Count ______________ (Per Roll / Per Case)FDA Approved ____________ (Yes / No)Print - Sample of Print requiredAdditives ____________________ (UVI / EVA / Anti-Stat)Air Holes / Vents Type __________ (Clean Cut / Pin Hole / Butterfly) Size ________________ Location _____________ Repeat Down Length _____________
AEP Inquiry Questions
Downgauge Proposition (Go Green)
Metallocene Blends • Allow for downgauge of 10 to 20% versus
standard Butene blend bags.
• Must know current product used.
• When utilizing dowgauge/metallocene involve your AEP rep.
Metallocene vs. Butene Specs
Metallocene Butene
.0015 .002
Tear MD 300 200
TD 1100 360
Puncture 12 10
Dart Impact 350 200
Shrink Bundle Film
Product Forms - Single Wound and Centerfold
Size Range: 6” - 120” x .0006 - .008HBF-100: This is a proven workhorse in our bundling family, it is recommended for 2 roll applications. It has very good shrink characteristics and works well for short tunnel applications.
HBF-154: This is the latest and best performing structure in our HBF class. It is a proven performer and is highly recommended in single (1) roll applications where very stiff film presentation is preferred and for applications where mechanical cutting knives are used.
FBF-300: This product can be used in 2 roll shrink bundle applications. It is also highly recommended for most FF&S applications. It has increased clarity, strength and sealing qualities when compared to FBF-100. The FBF-300 is highly recommended for most new applications.
Premium FF&S: This product is designed for use where superior strength and toughness qualities are needed requirements for harsh FF&S applications.
HCM-200: Excellent optics film. This is our high clarity, high gloss premium bundling structure. It has all the attributes of our bundling with the additional enhanced optics ideal for applications where clarity is required.
LBF-200: A solid general purpose bundling film, recommended for 2 roll applications with standard or longer tunnels.
LBF-501: Excellent “go to” film for 1 roll applications where a balance of good stiffness, strength, and clarity are required.
LBF-502: Excellent “go to” film for 2 roll applications. It is very strong and tear resistant and highly recommended for many freezer grade applications. Too strong for 1 roll applications and intended for standard or long tunnels. Please inquire for specific higher shrink needs.
Product Line Capabilities
Size ____________________________Mil Thickness _____________________Color ________ (Tint / Translucent / Opaque)Slip Level _________ (High / Low)Feet per Roll _____________________Roll OD _________________________Equipment Type ___________________ One Roll _____ Two Roll _____Application ______________________Competition _____________________Competition Part / Code # __________Sample _________________________
AEP Shrink Bundle Film Questionnaire
Form Fill & Seal
• FBF-300
Standard film for most FF&S applications
• Premium FF&S
Designed for use where superior strength and toughness qualities are required.
Objective• To Gain Market Share - Quality Film at Competitive Price
Strategy• Establish a Long Term Relationship at your location.
Plan of Attack• AEP Custom Sales Representative control their Geographic Sales
Territory
• Coordinate & Communicate efforts with Management and Sales Personnel
AEP Distribution Philosophy
WHY AEP ?
Major Commitment• Annual Capital Expenditure
“Putting Money Back Into the Business” • Manufacturing Diversity• People / Employee Longevity - Company Wide
Newest Technology• State of the Art Equipment• Diverse Blend of Resins / Next Generation
Consistent Quality• GUARANTEED CONSISTENCY • ORDER TO ORDER IN EVERY PLANT !
• Structured QC Program in Each Manufacturing Facility• ISO 9002 Certification / AIB Approved
WHY AEP ?
Communication• CSR Centralized at plant locations• Short Chain of Command• We Listen and Respond• We Protect our Distributors / Accounts
Professionalism• Extrusion Knowledge• Film Capability Expertise• Competitor Knowledge• Experienced Sales Force• Technical Service
A E P One Source. The Solution.