2014 sunmodo catalog

Mounts

Catalog

Racking

Rail Clamps L Feet

Systems

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SunModo develops, manufactures and sells innovative solar PV racking and mounting solutions to residential installers, commer-cial integrators, and other solar providers in North America. From its inception, customers quickly recog-nized SunModo as a trusted provider of high quality products and services that make installations faster and more cost-effective. Our mission is to drive down the total cost of solar installation through product innova-tion and system integration. We look forward to working with you!

SunModo Team

Mounts . . . . . . . . . . . . . . . . . . . .

Composite Shingle Roofs

Ez Roof Mount Kit with L Foot . . . . . . . . . . . . . .

Ez Roof Mount Kit with Standoff . . . . . . . . . . . .

Metal Roofs

Ez Metal Roof Mount Kit with L Foot . . . . . . . .

Ez Metal Roof Mount Kit with Standoff . . . . . . .

Ez Corrugated Roof Mount . . . . . . . . . . . . . . . . .

Pitched Roof System . . . . . . .

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Helio Standard Rail . . . . . . . . . . . . . . . . . . . . . . . .

Helio Heavy Rail . . . . . . . . . . . . . . . . . . . . . . . . . .

Helio Super Rail . . . . . . . . . . . . . . . . . . . . . . . . . . .

Helio Share Rail . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rail Span Chart . . . . . . . . . . . . . . . . . . . . . . . . . . .

Panel Clamp Kits . . . . . . . . . . . . . . . . . . . . . . . . . .

Rail Splice Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rail Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . .

L Foot Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

4

5

6

7

8

13

15

16

17

18

19

21

23

23

24

Commercial Systems

Flat Roof—Single Row Tilt Up System

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standoffs for Flat Roofs . . . . . . . . . . . . . . . . . .

Tilt Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flat Roof— Sun Beam System

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sun Beam Components . . . . . . . . . . . . . . . . .

Sun Beam Advantage . . . . . . . . . . . . . . . . . . .

Sun Beam Projects . . . . . . . . . . . . . . . . . . . . .

Ground Mount System

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ground Mount Options . . . . . . . . . . . . . . . . .

Grounding Panel WEEB’s, Jumpers and Ground Lugs . .

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

25

26

27

28

30

31

33

34

35

36

Contact Information Phone: 1-360-844-0048

Fax: 1-503-863-3878

Sales: [email protected]

Website: www.sunmodo.com

Warehouse Locations

West Coast: Vancouver, WA

East Coast: Edison, NJ

Technical

SunModo provides complete service that includes custom solar PV system design and engineering. For questions or information regarding engineering, sys-tems, product, drawings, testing and certification, please contact: [email protected]

Ez Roof Mount Kit with L Foot for Shingle Roofs

Part Number Description Weight

K10068-001 Ez Roof Mount Kit with L Foot for

Shingle Roofs “Clear” .98 lb.

K10068-BK1 Ez Roof Mount Kit with L Foot for

Shingle Roofs “Black” 1.04 lbs.

K10068-002 Ez Roof Mount Kit with Tall L Foot for

Shingle Roofs “Clear” 1.02 lbs.

K10068-BK2 Ez Roof Mount Kit with Tall L Foot for

Shingle Roofs “Black” 1.08 lbs.

One of SunModo’s best selling product series, Ez Roof Mount kit with L Foot for shingle

roofs, exceeds the competition in quality, reliability and price. Not only is it easier to install

but it is water tight and durable when used with any composite or shake roof.

Ez Roof Mount kit with L Foot has been certified under IAPMO ES for 100% compliance with

International Building Code (IBC), International Residential Code (IRC) as well as watertight

compliance UL 441 criteria. 18” size flashing also available. U.S. Patent Number 8,122,648

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Ez Roof Mount Kit with Standoff for Shingle Roofs


K10070-002 Ez Roof Mount Kit with 2” Standoff

for Shingle Roofs “Clear” .89 lb.


for Shingle Roofs “Clear” .98 lb.


for Shingle Roofs “Clear” 1.19 lbs.

K10070-BK2 Ez Roof Mount Kit with 2” Standoff

for Shingle Roofs “Black” .95 lb.

K10070-BK3 Ez Roof Mount Kit with 3” Standoff

for Shingle Roofs “Black” 1.04 lbs.

One of SunModo’s best selling product series, Ez Roof Mount kit with Standoff for shingle

roofs, exceeds the competition in quality, reliability and price. This kit includes one flash-

ing, one versatile aluminum shoe designed for multiple configurations, one standoff of

your chosen size and all hardware. 18” size flashing also available. U.S. Patent Number

8,122,648

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K10082-001 Ez Metal Roof Mount Kit with L Foot “Clear” .42 lb.

K10082-BK1 Ez Metal Roof Mount Kit with L Foot “Black” .42 lb.

K10082-002 Ez Metal Roof Mount Kit with Tall L Foot “Clear” .46 lb.

K10082-BK2 Ez Metal Roof Mount Kit with Tall L Foot “Black” .46 lb.

One of SunModo’s best selling product series, Ez Metal

Roof Mount kit with L Foot exceeds the competition in

quality, reliability and price. With few components and

single penetration this mount allows for fast installa-

tion. Secures tightly into wood beams and metal pur-

lins. Please talk to sales rep for the right application.

The kit includes one Ez Metal Mount with a thick EPDM

gasket for a water tight seal, one Hex Cap, one Ez L-Foot

and all hardware.

U.S. Patent Number 8,136,311

Ez Metal Roof Mount Kit with L Foot

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K10064-002 Ez Metal Roof Mount Kit with

2” Standoff “Clear” .32 lb.





K10064-BK2 Ez Metal Roof Mount with

2” Standoff “Black” .33 lb.

K10064-BK3 Ez Metal Roof Mount with

3” Standoff “Black” .43 lb.

One of SunModo’s best selling product series, Ez Metal Roof

Mount kit with Standoff, exceeds the competition in quality, reli-

ability and price. With few components and single penetration

this mount allows for fast installation. Secures tightly into wood

beams and metal purlins. Please talk to sales rep for the right

application.

The kit includes one Ez Metal Mount with a thick EPDM gasket

for a water tight seal, one standoff (available in 2, 3 and 5") and

all hardware. U.S. Patent Number 8,136,311

Ez Metal Roof Mount Kit with Standoff

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Ez Corrugated Roof Mount for Metal Roofs

The Corrugated Roof Bracket is compatible with

most common metal roofing materials and is

mounted directly into the supporting structure of

the roof.

The Kit includes EPDM rubber gaskets and rail

mounting nut & bolt. Roof mounting bolts NOT

supplied.

U.S. Patent Number 8,424,821


K12002-001 2 hole Corrugated Roof Mount .30 lb.

K12003-001 4 hole Corrugated Roof Mount .51 lb.

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L Foot and Two Mount Holes “Clear” .79 lb.

One of SunModo’s best selling product series, Ez Metal Roof Mount kit with L Foot

and Two Mount Holes exceeds the competition in quality, reliability and price.

With few components and dual penetration this mount allows for fast and secure

installation into metal purlins . The kit includes Ez Metal Mounts with thick EPDM

gaskets for a water tight seal, Hex Caps, Ez L-Foot and all hardware.

Ez Metal Roof Mount Kit with L Loot and Two Mount Holes

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T Foot and Two Mount Holes “Clear” .64 lb.

One of SunModo’s best selling product series, Ez Metal Roof Mount kit with T Foot and

Two Mount Holes exceeds the competition in quality, reliability and price.

With few components and dual penetration this mount allows for fast and secure instal-

lation into metal purlins . The kit includes Ez Metal Mounts with thick EPDM gaskets for

a water tight seal, Hex Caps, Ez T-Foot and all hardware.

Ez Metal Roof Mount Kit with T Loot and Two Mount Holes

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K12013-001 Standing Seam A2 Ace Clamp .35 lb.

The A-2™ AceClamp® is stronger than most single

set-screw clamps. And won't scratch the roof panel

when installed.

The A-2™ AceClamp® is designed with a ground-

ing cable groove in the body of the clamp

specifically for use with racking systems. A stain-

less steel sleeve and set screw hold the

grounding wire in place.

No worries about torque back-out . The A-2™

AceClamp® Push-Pin and washer design locks in-

to the clamp to prevent loosening when subjected

to seismic or wind flutter vibration loads.

A2 Ace Clamp for Standing Seam Metal Roofs

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K12012-001 Standing Seam ACE Clamp ML .42 lb.

The AceClamp® family of roof mounting inno-

vations gives you stronger, more flexible

mounting options for standing seam metal

roofs - without damaging roof surfaces and

risking roof warranties.

The AceClamp® ML was designed with the

contractor in mind. Safety while on the job is

the number one priority. All of the attach-

ments are on top of the AceClamp® ML, not

hidden on either side where it is hard to

reach.

The patented two-piece design opens wide to

fit all styles of commercial seamed panels.

Ace Clamp ML for Standing Seam Metal Roofs

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B

C A

Detail A Detail B Detail C

End Clamp to Rail. Clamp size is determined by panel frame size. End clamp selections are on page 21.

Ez Roof Mount to Rail. Variety of mounts available to best fit the system needs and requirements. See our mounting selections on page 3.

Mid Clamp to Rail. One size fits all panel frame sizes. Mid clamp selections are on page 21.

Panel size varies

48” is typical span between attachments for many areas. Our heavy rail can span over 10’. Check local code for span requirements. Sunmodo span chart on page 13.

Pitched Roof System Overview SunModo’s EzHelio Pitched Roof System was designed with installers in mind. It is very simply and

easy to install. With so many choices of mounts and rails, the installer has a wide range of options.

Contact our sales representatives for questions and assistance.

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“Clear”

Helio Standard Rail

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Part Number Description Length Weight

A20144-084 Standard Clear Anodized

Aluminum Rail 84” 84” 5.92 lbs.








A20144-084-BK Standard Black Anodized








“Black”

SunModo’s newly launched Helio Standard Rail

is a cost-effective rail especially designed for its

strength and versatility.

Calculated Span Chart on page 16

With two convenient 1/4” slot and a 3/8” slot

available, the Helio standard rail can handle a

variety of components such as mounts, rail splic-

es, micro-inverters, clamps, and a variety of wire

and grounding products.

Manufactured in 4 stock sizes in clear or black

anodized. SunModo can also supply rail at any

lengths.

SunModo Rail is extruded 6065-T5 aluminum.

Helio Heavy Rail

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A20145-084 Clear Anodized

Heavy Aluminum Rail 84” 84” 7.95 lbs.







“Clear”


A20145-084-BK Black Anodized








SunModo’s newly launched Helio Heavy Rail is

known for its heavy duty strength and long span-

ning distances between mounts.


With two convenient 1/4” slots and a 3/8” slot

available, the Helio heavy rail can handle a variety

of components such as mounts, rail splices, micro

-inverters, clamps, and a variety of wire manage-

ment and grounding products.

Manufactured in 4 stock sizes in clear or black

anodized. SunModo can also supply rail at any

lengths.


“Black”

Helio Share Rail

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Share Aluminum Rail 84” 84” 5.78 lbs.







“Clear”










SunModo’s newly launched Helio Share Rail is

known for its unique design that can help minimize

racking cost while maintain product integrity .


With two convenient 1/4” slots and a 3/8” slot avail-

able, the Helio share rail can handle a variety of

components such as mounts, rail splices, micro-

inverters, clamps, and a variety of wire manage-

ment and grounding products.

Manufactured in 4 stock sizes in clear or black ano-

dized. SunModo can also supply rail at any lengths.


“Black”

Helio Super Rail

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Part Number Description Length


Super Aluminum Rail 84” 84”







“Clear”

Part Number Description Length









SunModo’s Helio Super Rail is a high performance

rail with super heavy duty strength and longest span-

ning distances between mounts among all new rails.


With two convenient 1/4” slots and a 3/8” slot avail-

able, the Helio super rail can handle a variety of

components such as mounts, rail splices, micro-

inverters, clamps, and a variety of wire management

and grounding products.

Manufactured in 4 stock sizes in clear or black ano-

dized. SunModo can also supply rail at any lengths.


Super Rail is special order only.

“Black”

Properties Units Standard Rail

A20144

Heavy Rail

A20145

Material Aluminum 6005-T5

Aluminum 6005-T5

N/A

Clear and Black

Clear and Black

Finish N/A

Approx. Weight (per linear ft) plf .850 1.143

Total Cross Section Area in² .723 .973

Section Modulus (X—Axis) in³ .387 .683

Section Modulus (Y—Axis) in³ .190 .333

Moment of Inertia (X—Axis) in⁴ .486 1.049

Moment of Inertia (Y—Axis) in⁴ .095 .209

Radius of Gyration (X—Axis) in .820 1.093

Radius of Gyration (Y—Axis) in .363 .612

Helio Rail Span Chart Notes

Helio Standard Rail A20144

Helio Heavy Rail A20145

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Properties Units Shared Rail

A20149 Super Rail

Material Aluminum 6005-T5

Aluminum 6005-T5

N/A

Clear and Black

Clear and Black

Finish N/A

Approx. Weight (per linear ft) plf 1.003 1.388

Total Cross Section Area in² .854 1.182

Section Modulus (X—Axis) in³ .475 .851

Section Modulus (Y—Axis) in³ .263 .542

Moment of Inertia (X—Axis) in⁴ .602 1.412

Moment of Inertia (Y—Axis) in⁴ .132 .443

Radius of Gyration (X—Axis) in .840 1.093

Radius of Gyration (Y—Axis) in .393 .612

Helio Rail Span Chart Notes

Helio Shared Rail A20149

Helio Super Rail A20146

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Panel Clamp Kits


K10001-001 Clear Mid Clamp with

T-Blot and Nut .095 lb.

Mid Clamp

“Clear”


K10001-BK1 Black Mid Clamp

with T-Blot and Nut .095 lb.

Mid Clamp

“Black”


K10002-031 Clear End Clamp 31mm








End Clamp

“Clear”


K10002-B31 Black End Clamp 31mm








End Clamp

“Black”

Len

gth

s va

ries

d

epen

din

g o

n

pan

el f

ram

e si

ze

SunModo clamps were specially

designed for added strength.

The clamps have a box style

profile for added strength and

giving the system an extra level

of security against panel theft.

Standard stock End clamp sizes:

31, 40, 46 and 50mm

All other sizes are special order.

Consult with sales for lead time.

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Panel Clamp Kits

Mid Clamp

0.5” Spacing

Clear

Mid Clamp

0.5” Spacing

Black


K10132-031 Clean End Clamp Kit 31mm with 2T-Bolt

and Nut, .5" Spacing .118 lb.







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K12010-210 Clean Mid Clamp Kit

with 2.10" Long T-Bolt and Nut, .5" Spacing

.095 lb.



.095 lb.



.095 lb.


K12010-210-

BK

Black Mid Clamp Kit with 2.10" Long T-Bolt and

Nut, .5" Spacing .095 lb.

K12010-225-

BK



K12010-250-

BK




K10132-B31 Black End Clamp Kit 31mm with 2T-Bolt








End Clamp

0.5” Spacing

Clear

End Clamp

0.5” Spacing

Black

Rail Splice Kits


K10037-002 Clear Anodized Alumi-

num Rail Splice Kit .37 lb.


K10037-BK2 Black Anodized Alumi-


Part Number Description

C10017-001 Helio Standard Rail End Cap, Black

C10021-001 Helio Heavy Rail End Cap, Black

Part Number Description

A20162-001 Cable Clip

Rail End Cap

Helio Rail Splice Attaching to 1/4” rail slot

SunModo uses stainless steel bolts and nuts instead of tapping screws. This allows for a stronger bond

when splicing rail together.

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Helio Rail Splice Attaching to 3/8” rail slot


K10141-001 Clear Anodized Alumi-

num Rail Splice Kit with

.37 lb.


K10141-BK1 Black Anodized Alumi-


Wire Clip

Rail Accessories

Available for both Helio Standard and Heavy rails, end caps are made of durable ABS material and

provide a clean finished look to the system. SunModo also offers wire clip for wire management.

L-Foot Kits


K10066-001 Clear Anodized Alumi-num L Foot Kit .24 lb.


K10066-BK1 Black Anodized Alumi-num L Foot Kit .24 lb.


K10096-001 Black Anodized Alumi-num Tall L Foot Kit .29 lb.


K10096-BK1 Black Anodized Alumi-num Tall L Foot Kit .29 lb.

3”

2” 2”

2” 2”

4”

SunModo L-Foot Kits are heavy

duty and can be used in a variety

of ways for mounting.

One long vertical slot for adjust-

ment of rail when facing uneven

roofing. Serrated on both sides

for secure mounting on the rail.

SunModo carries a “Tall” L-Foot

version that gives you more flexi-

bility on vertical adjustments.

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Overview

SunModo Flat Roof Single Row Tilt up system is a single module row system that can be

tilted at any degree. The system can be a fixed angle or adjustable degree for your re-

quirement. The installation is easy and quick to save you labor cost and time.

Flat Roof Single Row Tilt-Up

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Flat Roof Mount Standoffs


K10060-005 5" Tilt Leg Standoff .75 lb.

K10060-007 7" Tilt Leg Standoff 1 lb.

K10060-009 9" Tilt Leg Standoff 1.25 lbs.


A20055-004 4" Top Mount Standoff .81 lb.

A20055-006 6" Top Mount Standoff 1.04 lbs.

A20055-008 8" Top Mount Standoff 1.3 lbs.

Top Mount Standoff

Side Mount Standoff Kit

Flat Roof Mount Standoffs combined with

an L Foot can give your system any re-

quired pitch .

These standoffs are available in 3 lengths.

Stainless Steel and aluminum design help

to prevent corrosion (rust) and maintain

high strength.

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K10043-012 Adjustable Tilt Leg Kit,

13" to 21" 1.7 lbs.

K10043-020 Adjustable Tilt Leg Kit,

21" to 37" 2.75 lbs.


A20011-XXX Square 33mm Aluminum

Tilt Leg varies

A20011-120 120" Square 33mm Alumi-

num Rail 7.30 lbs.

Adjustable Tilt Leg Kit Each tilt leg assembly comes with a telescoping square

aluminum rail and outer sleeve, and all the necessary

hardware.

Tilt Legs

Fixed Tilt Leg SunModo offers a variety of sizes and sells per inch.

You can also buy a 10’ piece for self cutting on site.

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3rd Party Grounding


590-0014 WEEB Grounding clip for Sunmodo

WEEB-UMC .004 lb.


590-0013 WEEB Bonding Jumper 6.7 for Splicing .174 lb.

Wiley grounding clips, grounding lugs, and bonding jumpers are all available and

compatible with our Ez Helio systems as a grounding/bonding solution. The Wiley

WEEB Installation guide is available and specified for SunModo installation.


590-0011 WEEB Grounding Lug with 1/4"

mounting hardware .12 lb.

WEEB Grounding Lug Corrosion resistant, tin plated, copper lay-in lug

Features WEEB technology

Low profile design

UL 467 Listed

WEEB Bonding Jumper

Corrosion resistant, tin plated, copper braid

Maintains electrical bond across spliced rails

Equivalent to #6 AWG copper conductor

UL 467 Listed

WEEB Grounding Clip (WEEB UMC) Bonds PV modules to mounting structures

Specialized teeth on washer embeds into ano-

dized aluminum to establish gas-tight electrical

connection

304 Stainless Steel washer

UL 467 Listed

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2014 sunmodo catalog

Documents

footez roof mount kit

ez corrugated roof mount

foot ez metal roof mount

k10070bk2 ez roof mount

k10068bk2 ez roof mount

k10070bk3 ez roof mount

k10068bk1 ez roof mount

shingle roofs clear