2015 technical forum (01)

Harley-Davidson Confidential Information – Do Not Distribute • Please Turn Off Cell Phones During this Presentation

Product Changes MY 2015ContinueContinue


General Product Changes

Harley-Davidson Confidential Information – Do Not DistributeClick for Audio Repeat

2015 MY General Product Changes

Locking gas caps on all models without fuel doors in Japan / APC.

Additional toe tab on jiffy standfor accessibility added to:

Softail® DeluxeFat Boy® LoSoftail Slim®

Ultra & Limited Low


2015 MY General Product Changes

ABS icon size increased to ISO standard

2014 2015


2015 MY New TMAP Sensor

2014 2015

Temperaturesensor in twochambers

Temperaturesensor in onechamber

Reduces possibility of leakage between chambers


Sportster® SuperLow ®


Sportster® SuperLow™ Unique ContentPN 4550244


180 lb. rider with a 115 lb. passenger and 12.5 lbs. of gear

17 turns or 34 clicks from Low (full out)

1 turn = 2 clicks

SuperLow™ Suspension Adjustment


Michelin® Scorcher 11 Applications

Only use “T” on XL1200T

T = Higher Load

SuperLow™ Tire Fitments


Dyna®


Handlebar riser provides 2.4“ (60.9mm) of movement fore/aft

Seat design allows two riding positions which offer 1.5" (38.1mm) of adjustment fore/aft

The foot controls have been moved forward 2“ (50.8mm)

2014.5 MY Dyna® Low Rider®


Low Rider® Handle Bar AdjustmentsControl wiring is routed inside handlebar and may bepinched or cut if controls are rotated too far.

Grommets in wiring holes must remain in position or wiring damage can occur.

#1 to move fore and aft#3 to rotate bars (Up & Down)

Adjust the handlebar for rider preference and to maintain turn signal to fuel tank clearance.


Low Rider® Handle Bar AdjustmentsRegulatory Requirements: Handlebar Height

• Mark the center of the hand grip.• Measure from the floor to the center of the hand grips

If the handlebars are 42” (106 cm) above the floor, the handlebar height above the seat is 15” (38.1 mm).


Steering Head Bearing Adjustments

To achieve the correct center of mass when performing the fall-awaymeasurement on the Low Rider®:

Mark position of risers and handlebars. Adjust risers to the full forward position. Remove windshield, disconnect clutch cable,

brake line and throttle cable from visor.


2015 MY Dyna® Product Changes

New lighter weight muffler on Switchback™ - (Canada & DOM only)

Muffler weight reduced


Softail®


Front Brake Systems

New 4 piston fixed caliper with 34 and 32mm pistons

• Larger 300mm rotor • High grip friction material on brake pads.

New master cylinder :• Higher mechanical ratio • Minimized travel.

ABS standard on all models except FLS


Touring


DOM & CAN

Road Glide®

Road Glide® Special

CVO™ Road Glide® Ultra

DOM, CAN, HDI. JPN, AUS, APC

APC, AUS, CAN, DOM, ENG, HDI, JPN


Road Glide® Handlebar

– Over 5” reduced reach to fit a wider range of riders– Improved wrist angle for improved long haul comfort and control


Fairing and Storage • Narrower width (1.4” / 35.6mm overall)


• Easy to read gauges• Updated Infotainment

All Rushmore features2” (50mm) less reach

• Three independently controlled vent doors

Center Vent Left & Right Vents

Road Glide® Radio Placement and Vents


Road Glide® Fairing Construction


Road Glide® Fairing Assembly


Touring Product Service Changes

1. Initial swing-back2. +1” – 25.4mm3. Final swing-back4. Specification dimension

1. Pinch bolt2. Tighten3. Loosen


Ultra Low & Limited Low

NEW Common Features:

• Passenger footboards and mounts • Reduced width primary cover• Lower profile seat, 25.6” (652mm) laden seat height • Lowered (1” - 25.4mm) rear suspension with hand-adjustable preload• 49mm lowered (1” - 25.4mm) front forks with single side cartridge (left) damper• Assist and Slip hydraulic clutch• Handlebar with 2” (50.4mm) reduced reach• Side stand extension

Limited Low does not have heated grips


Passenger floor boards are height adjustable and fold close to bike for easier mobility and greater leg clearance.

Floor Boards

Replaceable lean angle “Feeler” plate on rider floor board.


New Primary Cover and New Derby Cover on Both Low Models

Reduced Width Primary

LOW Standard


CVO™


CVO™ Road Glide® Ultra

6.5” Boom! Amplifier mounted under the radioPremium Domestic Radio, Premium HDI Radio, Premium JPN (no NAV) Radio, XM Radio (DOM)CB (except JPN), Unique Speaker Grilles

Power LocksGarage Door Opener (DOM,CAN)Heated GripsNew Slicer Wheels with 90 Degree Valve stemEngine Guard Mounted Wind DeflectorsColor Matched Inner FairingColor Matched Top Duct AssemblyThick Windshield (All Destinations)

APC, AUS, CAN, DOM, ENG, HDI, JPN


CVO™ Road Glide® Ultra uses lower air deflectors


CVO™ Road Glide® Ultra uses unique handle bars

2015 MY Road Glide® ULTRA

2015 FLTRUSE CVO™ Road Glide® Ultra2015 FLSTC Heritage Softail2011 FLTRSUE CVO™ Road Glide® Ultra


CVO™ LimitedNew MY15 content:

Twin-Cooled Twin Cam 110 - all markets (except Taiwan)

Slicer custom wheels with 900 valve stems

Floor Board “Feelers”

APC, AUS, BRZ, CAN, DOM, ENG, HDI, JPN


2015 MY CVO™ Product Changes

Due to rim machining900 valve stem will not retro and is only used on:

CVO™ LimitedCVO™ Road Glide® Ultra


• DIN connector in the inner fairing left side• Longer rider headset lead (no passenger connection)• Single side fill tank with pop up cap• Aggressor Wheels 19” front / 18” rear

Twin-Cooled™ 110 PowertrainNew Boom!™ 2 Audio

• 4 - 3 way speakers (woofer / midrange and tweeter -12 total drivers)• 2 – 300 watt, 4 channel amplifiers – 600W total• Unique static and dynamic Equalizers

CVO™ Street Glide®

APC, AUS, BRZ, CAN, DOM, ENG, HDI, JPN


One amplifier will be required to power each set of speakers and will provide 300 watts of power to each set of speakers.

Boom!™ Stage 2 Audio


Models withoutTour-Pak®

Models withTour-Pak®

Suspension Adjustment


FLRT Freewheeler™US and Canada Only


12” Mini Ape handlebar New nacelle / headlightSmaller front fenderNew wheels (19” front)

New seat move rider forward by 1” (25.4mm)New passenger grab rails

The rear body structure is completely new and significantly smaller than the existing Tri Glide™. • The rear section was pulled forward making the vehicle almost 3” shorter than the Tri Glide™.• The mufflers are ~3” shorter than current FL mufflers.

Freewheeler™


Freewheeler™

New brake reservoir Handlebar adjustment for DOT required height


Freewheeler™ Body Removal


STREET


Harley-Davidson Street™Item not included in PHD 183.14 program information

Valve Lash specifications are the same on both the 500 & 750

Ground wire (3) added to fuel tank.Wire should be disconnected fromframe stud (2) when tank is liftedor moved for service.


Harley-Davidson Street™

Battery support plugs have been added to the top support plate (3). When removing the battery the two screws (2) must be removed to allow the battery to exit out the side access door.

Side Access door Top support plate

Item not included in PHD 183.14 program information


TOOLS


Street Tools

2015 ToolsEssential:HD-51656 DIN Connector Tool / 2014 & 2015 DIN connector nut HD-51727 Neck Bearing InstallationTool 2014 and later FL steering head bearings

Optional:HD-44060-12 and -13 will be added to the HD-44060 Kit – P&A Wheel Bearings

HD-51281 Crankshaft Locking ToolHD-51439 Shock Spanner WrenchHD-51440 Shifter Shaft Seal InstallerHD-51441 Counter Balancer PinHD-51442 Cam HolderHD-51453 65mm Oil Filer SocketHD-51459 Cylinder Liner Remover & InstallerHD-51460 Street Engine Stand AdapterHD-51461 Balancer Anti-Rattle Gear Preload ToolHD-51462 Fork Seal InstallerHD-51463 Alternator Rotor PullerHD-51501 Alternator Locking ToolHD-51502 Tappet Adjusting WrenchHD-51503 Crankshaft GuidesHD-51505 Clutch Locking ToolHD-51506 Oil Pressure AdapterHD-51521 Transmission Pulley Locking Tool

Special Tools


DTII - MY 2015 Updates

Phase 8 DVD HD-48650-181

Includes:• DTII Version 8.000.0002 (DVD)• DVD shipments began the week of August 25th

• All countries

MY2015 Manuals: Web Based • Internet Connection is required • DVD is no longer provided• Guided Diagnostics features require an Internet

Connection to link to Web based Manuals

!


MY 2015 Offline Manuals Option

USB Jump Drive Option - 2015 Manuals:

Available for purchase from BOSCH in Q4 – 2014• Part Number: HD-48650-MY15

It’s a standalone option (offline use only) using ANY computer. • Note: USB Manuals won’t work in DTII software

File protection to prevent copying files from the jump drive • USB Manuals are printable• Manuals are translated (same languages as DTII Software)


Using Web Manuals

Icon is displayed when Web Manual viewer is minimized.


Electronic DTII Update - version 8.001.000x Requires the Phase 8 DVD Version 8.000.0002 installed to receive this update.

• Provides Calibrations updates and text updates

Techlink II: Requires reprograming via USB May not connect via Bluetooth first time after DVD install until

you reprogram Techlink II

IPASS is being replaced by XMS Client iPass and Download Center icons have been removed from the

laptop

XMS icons are:(Please do not remove)


For linking in for remote help a new link will be used.• GoToAssist: New icon

• Replaces the green arrow icon

Digital Technician II now supports the use of Internet Explorer 8, 9, 10, and 11.

Obsolete DTMobile: Icons and software are removed

Phase 8 DVD


Body Control Module Customization• Fork Lock Switch Option• External Bank Angle Sensor for FLRT


Radio System InformationSoftware Version added for Radio


Added Boom! Box icon to desktop.

Use this to open the Software Update Center

Radio System Updating


Thank You for your attention

2015 technical forum (01)

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