204 cary -liftuploads.pettibone.com/gopettibone/forms/logshts/clogshts/204-cl1… · front axle...

18
Pick list 217102 7/06/11 14:19:52 MIKEM Page 1 Duplicate BARAGA XX Company . . . 1 PETTIBONE MICH Customer 20732900 HI-WAY EQUIPMENT COMPANY, LLC Order no. CO 225495 PO no. . . P1853201 Accepts backorders? . . Yes Promise Ship Date Order Accepts partial ship? Yes 7/05/11 4/25/11 Accepts substitute? . . Yes Advance ship notice? . . No 2558 Ship to . . . 00000001 Trns Terms HI WAY EQUIPMENT CO. Address ****MACHINE SALES**** 6203 LONG DRIVE HOUSTON TX 77221 United States Order Comments: TERMS: NET 30 DAYS PLAN TO SHIP: 09.07.2011 MACHINE S/N: CL10093-11 SHIPPING TERMS: EX-WORKS FACTORY, BARAGA, MICHIGAN ************************* CHANGE ORDER 5.9.11 TO MOVE PLAN TO SHIP DATE TO 07.15.2011 ************************* Warehouse . : 1 WAREHOUSE 1 Item number/ Description/ Line item Rls/ Pick qty/ Location Config Serial# Pack ship date U/M Qty picked CL11015 204 CARY -LIFT 100 02490 N **** CUMMINS QSB 6.7 TURBO 190 H.P. TIER III ENGINE ENGINE S/N: 23.5 - 25 TIRES 4 WHEEL STEER AIR CONDITIONING LIGHT PACKAGE AL-9260 PIPE & POLE BALER 120" WIDE, 36" THROAT, 60" TINES, SCISSOR HOLD DOWNS, SIDE SHIFT AND 90 DEGREE TILT DOWN RIGHT AND LEFT HAND JOYSTICK CONTROLS 1.000 7/05/11 EA ** END OF REPORT **

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Page 1: 204 CARY -LIFTuploads.pettibone.com/gopettibone/forms/logshts/clogshts/204-CL1… · FRONT AXLE DRIVE SHAFT FRONT BL-7224-215 ... CHECK VALVE BODY LL-7441-1 CHECK VALVE LL-3706-1

Pick list 217102

7/06/11 14:19:52 MIKEM Page 1

Duplicate BARAGA XXCompany . . . 1 PETTIBONE MICHCustomer 20732900 HI-WAY EQUIPMENT COMPANY, LLC

Order no. CO 225495 PO no. . . P1853201Accepts backorders? . . Yes Promise Ship Date Order

Accepts partial ship? Yes 7/05/11 4/25/11

Accepts substitute? . . Yes

Advance ship notice? . . No2558

Ship to . . . 00000001 Trns TermsHI WAY EQUIPMENT CO.

Address ****MACHINE SALES****

6203 LONG DRIVE

HOUSTON TX 77221

United States

Order Comments: TERMS: NET 30 DAYS

PLAN TO SHIP: 09.07.2011

MACHINE S/N: CL10093-11SHIPPING TERMS: EX-WORKS

FACTORY, BARAGA, MICHIGAN*************************

CHANGE ORDER 5.9.11 TOMOVE PLAN TO SHIP DATE TO

07.15.2011*************************

Warehouse . : 1 WAREHOUSE 1

Item number/ Description/ Line item Rls/ Pick qty/Location Config Serial# Pack ship date U/M Qty picked

CL11015 204 CARY -LIFT100 02490

N ****

CUMMINS QSB 6.7 TURBO190 H.P. TIER III ENGINE

ENGINE S/N:23.5 - 25 TIRES

4 WHEEL STEER

AIR CONDITIONING

LIGHT PACKAGEAL-9260 PIPE & POLE BALER

120" WIDE, 36" THROAT,

60" TINES, SCISSOR HOLDDOWNS, SIDE SHIFT AND 90

DEGREE TILT DOWN

RIGHT AND LEFT HAND

JOYSTICK CONTROLS

1.000

7/05/11 EA

** END OF REPORT **

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Pre-Shipment Inspection

Model: a IV

Inspector:

Audit Items

Unit Matches Factory Order

Serial number page is complete

Z'C'ritical list is complete

O'Hydraulic Pressure set to chart

Hydraulic speeds meet criteria

eight tag matches weight sheet

Eabperator's Manual Installed

Serial # CL /oa y --/( Date: -

Hours: Weight: 4e? 1^7

GPS system enabled and paperwork installed in documenetbox -OR- GPS not available for this model

Unit has correct forks for load rating

@lon-conformities are signed off

MUnit is ready to ship

0Recorded in PSI log

Direct Items

(Engine oil level is correct w/ Unit Level

Hydraulic fluid level is correct

IJ' ire Pressure is correct

Y'L ad charts are correct for model

Attachment (s) meets criteria

Air cleaner connections are correct

QWheel stops k6) are set correctly

521/4 Tank of fuel at time of shipment

7Lube points are greased

E31controls match labels

Steering functions are correct

Boom chains are adjusted properly

/Transmission fluid level is correct

Seal Horn

Unit is leak free

daint condition is acceptable

Rust preventive coating applied

Photo documentation of unit filed correctly

QC FORM 1206 Rev H 1108

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Machine Log Record

Machine Log Record204 Carry Lift

General Assembly Group

Recorded By: DATE:

S/N CL10093-11

DESCRIPTION PART# S/NMAIN FRAME TEIR 3 FL-16041 S m "LIFT ARM FL-12894 S ItREAR BRACKET AL-11467 /G E7

RADIATOR LL-3849 -43 Q 1 3.^SHROUD ( RADIATOR ) FL-14163GRILL ASSY FL-14162

CRADLE FRONT FL-14532CRADLE REAR FL-14814THRUST SLIDE AL-8148HYD. TANK : FL-14171FUEL TANK FL-12710SEAT ASSY: LL-3625-135CAB ASSY FL-13150HOOD FL-14169SIDE PANEL LH FL-14170

SIDE PANEL RH FL-14279MIRRORS LL-3616-52AIR CLEANER LL-847-435PRIMERY ELEMENT (AIR CLEANER ) LL-847-440

SAFETY ELEMENT (AIR CLEANER) LL-847-441

MUFFLER LL-847-463

ACCEL. PEDAL LL-3321-134CYLINDER GUARD ( STEERING) FL-14552

Attachment Group

DESCRIPTION PART# S/N 3

BALER FL-13903

ASSY-BALER P&P 120W 60T 36THRT AL-9260 -50 5 iI t 3

TINE 60" BL-5907-60 3

TINE 72" BL-5907-72

TINES 55 " FL-14467

FORK FRAME AL-11487

BALER LOG 55" FL-14477OTHER

Pettibone Michigan, LLC

Page 1

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Machine Log Record

Power Train Group

DESCRIPTION PART# S/NENGINE LL-1189-461TRANSMISSION LL-3154-414CONVERTER LL-3154-742AXLE FRONT LL-2682-2885AXLE REAR LL-2682-2955ENGINE FAN LL-7705-4DRIVE SHAFT ENGINE TO TRANS BL-929-73FRONT AXLE DRIVE SHAFT FRONT BL-7224-215REAR AXLE DRIVE SHAFT REAR BL -7224-122

Hydraulic Cylinder Group

DESCRIPTION PART# S/N VALVE

TILT CYLINDER RIGHT W.-Z1J O„ •0 - %5 LL -3729-20

TILT CYLINDER LEFT '1LIL- IM 12aolt- , %*) LL-3729-20

LIFT CYLINDER RIGHT-

-4a O-l '] o---a ° LL-3729-20

LIFT CYLINDER LEFT k q- a LL-3729-20

SWAY CYLINDER RIGHT 4-.u 0-3 'ao' b?-00 IN FRAME

SWAY CYLINDER LEFT LL- D3 o-3 )on -o -oo IN FRAME

REACH CYLINDER RIGHT *•- 2A-Q--"§8.L-3729-40REACH CYLINDER LEFT - p U - 7 - -- 16 LL -3729-40

STEERING CYLINDER FRONTSTEERING CYLINDER FRONTSTEERING CYLINDER REARSTEERING CYLINDER REARSIDE SHIFT CYLINDER ( BALER ) Lr t'-C"- b -oot-BALER CYLINDER LH L-_ v t s 3 J

BALER CYLINDER RH `!rD t 7 t ,BALER HOLD DOWN CYLINDER LH ^ 0 3 6 - e jBALER HOLD DOWN CYLINDER RH 6=103 6- h If

Hydraulic Valves

DESCRIPTION PART# S/N

MAIN CONTROL VALVE LL-297-929

PUMP ASSY #1 LL-297-774

JOY STICKS LL-3674-286RH JOYSTICK LL-3674-1723SWAY LOCK VALVE LL-2011-1088SOLENOID VALVE LL-2944-160

ACCUM . CHARGE VALVE LL-1994-618SHUTTLE VALVE LL-3744-38

PRIORITY VALVE LL-2073-644CHECK VALVE LL-7441-2

CHECK VALVE BODY LL -7441-1CHECK VALVE LL-3706-1CHECK VALVE LL-1905-96PRESSURE REDUCING VALVE LL-3729-158

SELECTOR VALVE LL-520-81SEQUENCE VALVE (BALER ) LL-3729-38

Pettibone Michigan, LLC

Page 2

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Machine Log Record

Hydraulic Strainers , Filters & Diffusers

DESCRIPTION PART#FILTER TRANSMISSION LL-3154-738FILTER ELEMENT FOR LL -3154-738 LL-3154-740CAP BREATHER RESEVOIR LL-6330-21FILTER ELEMENT LL-423-38VALVE ASSY BYPASS FILTER LL-423-39SPRING RETAINING LL-423-40STRAINER LL -6330-76STRAINER LL-6330-77INDICATOR FILTER SERVICE LL-3820-1SIGHT GAUGE LL-3800-39

DESCRIPTION PART#BRAKE VALVE LL-1994-571ACCUMULATOR LL-1803-420SWITCH ACCUMULATOR LL-3656-5

DESCRIPTION PART#ORBITROL LL-2073-612COLUMN LL-3811-46STEERING WHEEL LL-3812-4

DESCRIPTION PART#ELECTRICAL KIT LL -3860-1FUEL TANK SENDER LL-6987-98BATTERY LL -1762-11SHIFTER LL -825-27DEFROSTER LL-7035-1RELAYS LL-6760-20CIRCUIT BREAKER 30 AMP LL -3277-53CIRCUIT BREAKER 15 AMP LL -3277-51CIRCUIT BREAKER 6 AMP LL-3277-50DIODE BLACK LL-6760-19VOLTMETER LL-6209-1ENGINE OIL PRESSURE LL-6211-1ENGINE WATER TEMPERATURE LL-6210-1TORQUE OIL TEMPERATURE LL-6210-2TRANS OIL PRESSURE LL-6211-5FUEL LL -6208-1HOUR METER LL-6207-1MEGNETIC START SWITCH LL-1 189-255HEAD LIGHT LL-6760-18ELECTRICAL HORN LL-7283-1HORN BUTTON LPP18141BACK -UP ALARM LL-4531-4WIPER MOTER LL-1366-94WIPER BLADE LL-2012-21WIPER ARM ADAPTER LL-2012-39WIPER ARM LL -2012-15

Pettibone Michigan, LLC

Page 3

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Machine Log Record

OPTIONALDESCRIPTION PART#TAIL LIGHT OLA-01462-003BOOM LIGHT LL-6760-18AIR CONDITIONER OLA-01504-647AIR CONDITIONER COMPRESSOR OLA-01504-296HEATER OLA-01504-082OTHER

R.P.M. and Pressure Settings

R.P.M. SETTINGSLOW IDLE R.P.M.WIDE OPEN THROTTLE R.P.M.STALL R.P.M.PRESSURE TRANSMISSION

Main Hydraulic Pressure

DESCRIPTION PRESSURESTEERING STANDBY PRESSURE 6.3 --=->STEERING COMPENSATOR PRESSURE 9MAIN STANDBY PRESSURE '

MAIN COMPENSATOR PRESSURELIFT PRESSURE DOWN --CLAM PRESSURE OPENCLAM PRESSURE CLOSED --FORK TILTACCUMULATOR PRESSURECONTROL HYDRAULIC PRESSURE

TIRE SIZETIRE PLYTIRE TYPETIRE PRESSURE

COMMENTS

INSPECTED BY

TIRES

Parts and Operators Manuals Shipped with Machine

Pettibone Michigan, LLC

Page 4

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DATET AXLE GROUP I N SPECTIO N REPORT

2 /z t/REV. 02104

MACHINE M ODEL 7.^v MACHINE SIN.

FRONT AXLE PART# C 2 . '2 MODEL# ^ L4 Q^^O'7

SIN. oC 'a 7 PIN .DIFFERENTIAL NO. MODEL

# oo 01M SIN` /O I V3,0

REAR AXLE PART # MODEL# PSC ^v1 (v ^/^^lo ^f

SIN. i eco l k J o PIN.

DIFFERENTIAL NO. MODEL vL,,¢G SIN. ^yGX^/^

FRONT WHEEL NO. REAR WHEEL

FRONT TIRE PART# SIZE . .2 3, Six L )^ PLY. 2-

REAR TIRE PART# SIZE. 2-3e S-X2S- PLY. 7 - 171^1

TIRE SIZE

TIRE PRESSURE

FRONT DIFFERENTIAL CHECKED FOR LURE

FRONT PLANETARY CHECKED FOR LUSE

REAR DIFFERENTIAL CHECKED FOR LUSE

REAR PLANETARY CHECKED FOR LUSE

FRONT CYLINDER P/NFRONT CYLINDER PIN

I SIPS II--aj- o^

REAR CYLINDER PIN 3 L- SINsd I 1 7 - 0 1 1 2REAR CYLINDER PIN LL- z<3C, - SINS, O

ARE STEERING CYLINDER PINS MOUNTED PROPERLY.COTTER KEYS SPREAD AND NUTS TIGHTALL GREASE FITTING IN PLACE AND GREASEDARE WUEEI I"m NuTS TIGHT

Page 8: 204 CARY -LIFTuploads.pettibone.com/gopettibone/forms/logshts/clogshts/204-CL1… · FRONT AXLE DRIVE SHAFT FRONT BL-7224-215 ... CHECK VALVE BODY LL-7441-1 CHECK VALVE LL-3706-1

TQM Engine Group Inspection Report

Machine S/N: CL10093-11 Machine Model #: 204

Engine Group

Cummins S/N: 73237988 Model: QSB6.7 Part #: LL-1189-461H. P.: 190

John Deere S/N: Model: Part #: LL-3690- H.P.:

Caterapillar S/N: Model: Part #: LL-3176- H.P.:

Engine Date of Mfg. : 5/6/11

Alternator Part #: 5260128 Make: Delco

Other Make: Model: AMP: 160

Fan: LL-7705-4 Other: No. of Blades 9

Flywheel Number: 3973519 Other:

Fan Bolts Correct and Torqued to Specification: Yes

8MM-25 ft.lbs. Yes No

10MM-47 ft.lbs Yes

Fan Belts Tight Yes

Air Conditioner Belts Tight Yes

Block Heater Part #: W/Enhine Air Compressor Part #:

All Sending Units and Heater Fittings Taped and Tight Yes

Pull

All Pumps Mounted Properly and Tight YesMain Pump Part #: LL-297-774 Secondary Pump Part #:

Other Pump Part #: Front S/N 110524RH1085 Other Pump Part #: Rear S/N 110524RH1090

Is Engine Full of Oil Yes

TQM Transmission Group

Transmission S/N: YZTF15C134365 Model #: DF15044ROOWA Part #: LL-3154-414

Torque Converter S/N: YZXDFRC136854 Model #: DF3R2A Part #: LL-3154-742

Transmission to Flywheel Bolts Tight Yes No

Flywheel to flex plate Torqued 3/8 NF Grade 5 30 to 40 ft. lbs Yes

Transmission Mount Bolts Torqued % NC 230 to 300 ft. lbs - 12 MM 83 ft lbs. -10 mm 47 ft. lbs. 8 MM 25

ft. lbs. Yes

Is Transmission full of Oil No

Is Engine, Transmission and Torque Converter Completed and Correct Yes

Recorded By: UC Date: 7/7/11

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ASSEMBLY SIGN-OFF - CARY LIFT & SPEED SWING

Model 204 S/N CL10093-11

Prior t Start-up^• Engine oil full

Trans oil full

S, Axle lube full

({ . (^ Hydraulic oil full

(^ [ Cooling system full

Hyd pump cases full

•r^ 10 gal. fuelBattery terminals coated

All bolts tightened, pins sanded

Mechanical ready for start-up

Electrical ready for start-up,

Hydraulic ready for start-up

After Start-up

cn '-/ '

lev

Transmission calibrated, (warm-up & calibrate before load testing unit),

Hydraulic pressures set and recorded

Engine oil pressure @ idle psig

4^' Transmission oil pressure @ idle `^psig

t-v(? Voltage @ idle 11 VDC

00A1 Leak check/repair

6

S.

Control functions checked

Transmission functions checked

Brakes bled and working

!A

P^°I045

Pin 71

Pre Check-Out

Front Steering stop set

Rear Steering stops set

Emergency power checked

A/C complete

Mechanical Complete

Electrical Complete

Hydraulic Complete

Steering functions checked

Serial numbers recorded

Log sheet complete

Pressures recorded

Machine greased

All guards in place

All safety pins checked for fit

All panels in place

No cuts/scrapes in tires

Unit is ready for check-out / /

All covers and panels in place

Key tag made and installed

Keys match cab door

Parts books in unit

Pressure check fitting put on unit

Fuel cover and screen installed

De-clutch switch installed

Factory order checked

QC FORM 1101 B 607

Page 10: 204 CARY -LIFTuploads.pettibone.com/gopettibone/forms/logshts/clogshts/204-CL1… · FRONT AXLE DRIVE SHAFT FRONT BL-7224-215 ... CHECK VALVE BODY LL-7441-1 CHECK VALVE LL-3706-1

CHECK-OUT CRITICAL LIST - CARY LIFT & SPEED SWING

Model 204 S/N CL10093-11 Date 7 i Z?

Before Test

Assembly paperwork is complete

600 Unit matches factory order

4^0__ Lube points are greased

Control functions match order and labels

Test

99Glass is undamaged

Welds are inspected

Seal Horn

Axle mounting bolts torqued , ft/lbs

S/N sheet is complete

Steering wheel nut is tightened , V;-' ft/lbs (471b/ft +/- 1)

t-Attachment(s) meets criteria

C_`Y

410

Service brakes work correctly

Park brake works correctly

Attachment works correctly

Weights lifted per load chart

Emergency power works correctly

Weigh sheet is done

Transmission calibrated by:, Date Z/ %x /

Road test is done

Hot Cycle test is done

Speeds are recorded

4e Hydraulic speeds meet criteriaWheel stops (4) are set correctly Air system pressure, Sig

Unit has correct forks for load rating

After Test

Engine oil level full.60

Transmission fluid level is correct

J Hydraulic fluid level is correct

Axle tube levels are full

__g:^^Anti-freeze level is full and tested,

Lugs are torqued, ft/lbs

Tire pressure checked, !^74LP psig and correct.

GPS system enabled and paperwork installed in documenet

lectlieal Sprayed and DasFi Secure

Air cleaner connections are correct

1 /4 Tank of fuel at time of shipment

Weight tag matches weight sheet

Unit is leak free

Paint condition is acceptable

Rust preventive coating applied

QC FORM 1001 E 311

Page 11: 204 CARY -LIFTuploads.pettibone.com/gopettibone/forms/logshts/clogshts/204-CL1… · FRONT AXLE DRIVE SHAFT FRONT BL-7224-215 ... CHECK VALVE BODY LL-7441-1 CHECK VALVE LL-3706-1

CARY LIFT / HIGH LIFTMACHINE WEIGHT AND LIFT CAPACITY LOG

MODEL 204 SERIAL # CL10093 -11 WEIGHED BYDATE

MACHINE WEIGHT WITHOUT ATTACHMENTRETRACTED EXTENDED

FRONT AXLE LB LBREAR AXLE LB LB

TOTAL LBMACHINE WEIGHT WITH ATTACHMENTS

RETRACTED EXTENDEDFRONT AXLE ),9720 LB 3O1>O LB

REAR AXLE 12 ^Loo LB 16eo LBTOTAL LB

NOTES : RETRACTED -LIFT ARM IN CARRY POSITIONEXTENDED -MAXIMUM REACH AND LIFT ARM -FORK FRAME PIN LEVEL

WITH LIFT ARM -REAR BRACKET PINAL -9ZG6 8A1.gEt7

RECOMMENDED NAME PLATE INFORMATION:BY

COMMENTS : 7 5 Z3- S=Z s Z4 P<</7 /- -essu/Z er : 5 A6S

DATE 7/:i/

MODEL NO. PETTIBONE CORP SERIAL NO.204 PAT . NO'S 2788139 & 2788143 CL10093-11

WITHOUT ATTACHMENTSVEHICLE WEIGHT EMPTY LBRATED LIFT CAPACITIES.PICK-UP & CARRY LBREACH RETRACTED LB TO FT HIGHREACH EXTENDED

WITH ATTACHMENTVEHICLE WEIGHT EMPTY LBRATED LIFT CAPACITIES.PICK-UP & CARRY LBREACH RETRACTED LB TO FT HIGHREACH EXTENDEDLOAD CENTER IN U.S.A.

QC FORM 107 Rev A 307

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Sheet1

Pettibone Michigan Weight-Tag Program For Model 204 Cary-Lift W/ AL-9260 BalerSerial Number= CL10093-11 Date =

RetractedFront Axle Weight = 24770 LBRear Axle Weight = 22200 LB

7/18/2011

Extended3011016860

BLB

Total Machine Weight = 46970 LB -

Rated Payload = 20000 LB 12000 LB

Distance From Front Wheel To C.G. = 68.0604641 In 51.68916 In

Front Axle Weight Loaded=, 55603.3333 LBRear Axle Weight Loaded = 11366.6667 LB

531105860

LBLB

Standard Safety. Factor = 50%Payload (Std. S .F.) = 20492.3077 LB

Safety Factor (Percent Of Tipping) = 48.7987988 % <_ 50%

75%13794.5565 .24318

LB% < 75%

Rear Counterweight Required = -438.857143 LB(Negative Counterweight No Counterweight Required)

-1804.8 LB

Lift Height' 12 Ft 14 Ft

Load Center 24 In

Signed By

Page 1

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Sheet1

MODEL NO. PETTIBONE TRAVERSE LIFT LLC SERIAL NO.204 PAT. NO's 2788139 & 2788143 CL1 0093-11

WITHOUT ATTACHMENTSVEHICLE WEIGHT EMPTY XXX LB

RATED LIFT CAPACITIES*PICK-UP & CARRY XXX LBREACH RETRACTED XXX LB TO XX FT HIGHREACH EXTENDED XXX LB TO XX FT HIGH

WITH ATTACHMENT: AL-9260 BALERVEHICLE WEIGHT EMPTY 46970 LB

RATED LIFT CAPACITIES*PICK-UP & CARRY 20,000 LBREACH RETRACTED 20,000 LB TO 12 FT HIGHREACH EXTENDED 12,000 LB TO 14 FT HIGH

*LOAD CENTER: 24 INCHES

Tires: 23.5-25 24 plyTire Pressure: 65 psi

Signed By---

Page 2

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204h Cary-Lift S /N CL10093-11DESCRIPTION PAGE

NXKF0000/7/1 M/F Grp 204 Tier 3 ( FI-16041) 1

NXKH0014 /7 Hose Kits,204 W/Ss Psc1764/826 2

NXAPA006/3 Eng Grp/Cum/Funk Tier 3 3

FL-16042 Inst -Axle/Cradle Pscl764 & 826 5LL-8030 -1 Steering Cylinder 6LL-8030 -2 Steering Cylinder 6LL-8030 -3 Sway Cylinder 6

FL-14756 Assy -Wh&Tire 23 . 5-25 Rock24pr 7

NXKE0003/7 Elect Grp 204h Tier 3 8

NXKE0501 /3/2 A.C ./Htr 40000btu Tier 3 12

FL-14210 Assy -Defroster Fan-Carylift 13

NXKE0507 Lighting Group , Standard 204 14

NXKE0503 Wiper Group ,22"Blade ( Newcab204 15

FL-14316 Inst -Battery Group 204 Tier 3 16

NXKH0123 /2 Joysticks & Ftgs Vicker/204 17

NXKP0012/4 Brake Group , Psc-1764/826 18

NXKH0200 /6/3 Hyd Group , 6 Func Funk Psc-1764 19

FL-14188 Assy , Oil Reservoir 204h Tier 3 34

NXKC0004/3 Cab Assy , Funk,R-Belt Seat 204 36

FL-14174 Inst ,Air Cleaner 204h Tier 3 38

FL-14168 Inst -Exhaust 204 Tier 3 39

NXKP0502/6 Eng Enclosur 204h Tier 3 40

FL-14295 Fuel System Circ 204h Tier 3 42

NXKPA008/2 D/S Group ,204funk 43

NXKF0100 /2/1 L/A , Baler , Rch C/B,Shift,Lmf 44LL-8030 -7 Fork Tilt Cylinder 46LL-8030 -8 Lift Cylinder 46LL-8030 -9 Reach Cylinder 46

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NXKA0040 9260 Baler W/90deg/Ss/Sciss2O4 47AL-10396-1 Replaced By LI-8001-90 Cylassy 49AL-10638 Replaced By Ll-8001-6 Cyl Assy 49LL-8030-4 Side Shift Cylinder 49

NXKD0001/2 Paint/Decals Group 204 Tier 3 50

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Model Number: X204 I Serial Number: CL PB#: '-

if setsSent To: Receiver Destination Date:

1 Owner/Operator ^ . /

1 Funk DF 150 Transmission Manual1 Funk TCU Diagnostic Manual

LZ 1 Cummins QSB6.7 Parts Manual

Cummins QSB4.5 and QSB6.7 Engine

L" - 0 eration and Maintenance Bulletin

1 Mentor Lubrication Manual1 Mentor Planetary Axle Wheel Ends Manual1 Meritor Single Reduction Differential Carrier Manual

4 1 Mentor SCL2 Series Dry Disc Brake Calipers Manual1 Mentor Planetary Steer Knuckle1 Eaton Series 20 Orbitrol Repair1 Vickers CMX Sectional Control Valve Overhaul Manual1 Vickers PVH Piston Pumps Overhaul Manual

L-Uj 1 Mico 463 Single & Dual LS. Accumulator Charge Valves

Parts Manual1 Service Manual

--- (D 3o-/1

If you cannot find the items on any of thesepages or a part number is incorrect , pleaseprint the appropriate page and indicate thecorrect part number In the space provided.Please indicate any special items such asprototypes in the same space.

Page 7

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TQM Engine Group Inspection Report

Machine S/N: CL10093-11 Machine Model #: 204

Engine Group

Cummins S/N: 73237988 Model: QSB6.7 Part #: LL-1189- 461

H.P.:190

John Deere S/N: Model: Part #: LL-3690- H.P.:

Caterapillar S/N: Model: Part #: LL-3176- H.P.:

Engine Date of Mfg. : 5/6/11

Alternator Part #: 5260128 Make: Delco

Other Make: Model: AMP: 160

Fan: LL-7705-4 Other: No. of Blades 9 Pull

Flywheel Number: 3973519 Other:

Fan Bolts Correct and Torqued to Specification: Yes

8MM-25 ft.lbs. Yes No

10MM-47 ft.lbs Yes

Fan Belts Tight Yes

Air Conditioner Belts Tight Yes

Block Heater Part #: W/Enhine Air Compressor Part #:

All Sending Units and Heater Fittings Taped and Tight Yes

All Pumps Mounted Properly and Tight Yes

Main Pump Part #: LL-297-774 Secondary Pump Part #:

Other Pump Part #: Front S/N 110524RH1085 Other Pump Part #: Rear S/N 110524RH1090

Is Engine Full of Oil Yes

TQM Transmission Group

Transmission S/N: YZTF15C134365 Model #: DF15044R00WA Part #: LL-3154-414

Torque Converter S/N: YZXDFRC136854 Model #: DF3R2A Part #: LL-3154-742

Transmission to Flywheel Bolts Tight Yes No

Flywheel to flex plate Torqued 3/8 NF Grade 5 30 to 40 ft. lbs Yes

Transmission Mount Bolts Torqued ¾ NC 230 to 300 ft. lbs – 12 MM 83 ft lbs. -10 mm 47 ft. lbs. 8 MM 25

ft. lbs. Yes

Is Transmission full of Oil No

Is Engine, Transmission and Torque Converter Completed and Correct Yes

Recorded By: UC Date: 7/7/11