25-30hp single phase 25-30hp three phase

16
25-30HP SINGLE PHASE 25-30HP THREE PHASE SPARE PARTS LIST

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Page 1: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

25-30HP SINGLE PHASE

25-30HP THREE PHASE

SPARE PARTS LIST

Page 2: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

2

KEEP FOR FUTURE REFERENCE SERIAL NO:261865

REV: F 12.2016

Page 3: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

3

PART ORDERING PROCEDURE

Prior to contacting Airbase Industries for a spare part order, please have your Model and Serial # available. Product information is listed on the Product Data Tag located on the outer cabinet panel near the controller. Our website and phone information is listed on the Product Data Tag as well.

Only the use of OEM spare parts is permitted. (NOTE: Use of NON-OEM spare parts will void your warranty.)

Business Hours: 8:00am - 5:00pm ET Airbase Industries 1000 Cass Drive Englewood OHIO 45315

Page 4: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

4

INDEX

1. SPARE PARTS FOR PERIODIC MAINTENANCE ....................................................................................................... 5

2. PERIODIC MAINTENANCE SCHEDULE .................................................................................................................. 6

3. DRIVE SYSTEM EC 25-30 ......................................................... 7

3.1 PART LIST EC 25-30 .............................................................................. 8

4. INTAKE SYSTEM EC 25-30 .......................................................... 9

4.1 PART LIST EC 25-30 ............................................................................. 10

5. PRESSURE SYSTEM EC 25-30 .......................................................... 11

5.1 PART LIST EC 25-30 ............................................................................. 12

6. COOLING SYSTEM EC 25-30 ........................................................ 13

6.1 PART LIST EC 25-30 ............................................................................. 14

7. CANOPY SYSTEM EC 25-30 ........................................................ 15

7.1 PART LIST EC 25-30 ............................................................................ 16

Page 5: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

5

1. SPARE PARTS FOR PERIODIC MAINTENANCE

REF PART CODE OTY

# PART NAME REFERANCE PICTURE

SERVICE INTERVAL (Compressor

Operating hours)

1 FILTER012 1 OIL FILTER

EVERY 2000

HOURS

2 FILTER013 1 SEPARATOR ELEMENT

EVERY 4000 HOURS

3 OIL003 1 COMPRESSOR OIL

EVERY 4000 HOURS

4 FILTER010 1 AIR FILTER ELEMENT

EVERY 2000 HOURS

5

FILTER100 QTY.2 &

FILTER101 QTY.1

1

PANEL (PRE) FILTER ELEMENT

(ONLY FOR PRE FILTER KIT INCLUDED MODELS)

6

BELT018

3

BELT (S) 25 HP

AS NEEDED

BELT021 BELT (S) 30 HP

7 REBUILDKIT006 1 MINIMUM PRESSURE

VALVE (MPV) MAINTENANCE KIT

EVERY 6000 HOURS

8 REBUILDKIT001

A 1

SUCTION (INTAKE) VALVE MAINTENANCE

KIT

EVERY 6000 HOURS

Page 6: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

6

2. PERIODIC MAINTENANCE SCHEDULE

MAINTENANCE

OPERATING HOURS

20

00

ho

urs

40

00

ho

urs

60

00

ho

urs

80

00

ho

urs

10

00

0 h

ou

rs

12

00

0 h

ou

rs

14

00

0 h

ou

rs

16

00

0 h

ou

rs

18

00

0 h

ou

rs

20

00

0 h

ou

rs

22

00

0 h

ou

rs

Ove

rha

ul (2

40

00

ho

urs

)

Oil change

Oil filter change

Panel filter change

Intake filter change

Belt tension check / retention

Electrical connection check / retention

Leakage (oil / air) check

Cooler cleaning (by air)

Motor bearing lubrication

Separator element change

Line filter maintenance kit change

Intake valve maintenance kit change

Min. pressure valve maintenance kit change

Belt change

Oil / Air line hoses change

Air end unit check / revision if necessary

Air end unit revision

Page 7: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

7

3. DRIVE SYSTEM EC 25-30

Page 8: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

8

3.1 PART LIST EC 25-30

REF CODE QTY PART NAME

1 FRAME003 1 MAIN FRAME

2 BUSH (AIREND)

BUSHING008 1 25 HP

BUSHING006 1 30 HP

3 BUSHING009 1 BUSH (MOTOR)

4 BOLT048 2 BOLT, HEX, M12-1.75-25MM

5 BOLT022 6 BOLT, HEX, M8-1.25-20MM

6 BOLT028 4 BOLT, HEX, M12-1.75-50MM

7 BOLT049 1 BOLT, ALLEN M8-1.25-50MM

8 1 PULLEY (AIREND)

PULLEY031 1 25 HP

PULLEY069 1 30 HP

9 PULLEY (MOTOR)

PULLEY068 1 25 HP

PULLEY017 1 30 HP

10 BELT

BELT018 3 25 HP

BELT021 3 30 HP

11 MOTOR

MOTOR025HP01 1 25 HP

MOTOR030HP01 1 30 HP

12 ROD013 1 MAIN FRAME THREADED ROD

13 SPRING006 1 MOTOR FRAME SPRING

14 - 2 NOT SOLD SEPARATELY

15 FRAME010 1 MOTOR FRAME

16 BEARING018 2 MOTOR FRAME SHAFT BEARING

17 WASHER033 4 WASHER, FLAT M10

18 WASHER010 6 WASHER, LOCK M12

19 - 2 WASHER,M16

20 WASHER030 8 WASHER, FLAT, M8

21 NUTS023 4 NUT, HEX, M10-1.5MM

22 - 2 NUT, M16-2.0MM

23 - 1 NUT, M20-2.5MM

24 NUTS025 2 NUT, NYLOCK , M8-1.25-25

25 MOUNT002 4 VIBRATION PAD

26 AIREND003EVO 1 AIREND

27 CUP002 2 SPRING CUP

28 BRACKET004 2 FRAME BRACKET

Page 9: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

9

4. INTAKE SYSTEM EC 25-30

Page 10: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

10

4.1 PART LIST EC 25-30

REF. CODE QTY PART NAME

1 ADAPTER010 1 AIR LINE ADAPTER

2 BOLT012 4 BOLT, HEX, M8-1.25-30MM

3 VALVE008 1 ¼” 200 PSI POP OFF VALVE

4 VALVE067 1 INTAKE VALVE

5 HOUSING013 1 AIR FILTER HOUSING

6 - 1 NOT SOLT SEPARATELY PART #5

7 CONTROLLER009A 1 ELECTRONIC CONTROLLER UNIT

8 FITTING110 1 PNEUMATIC ELBOW FITTING

9 FITTING143 1 STRAIGHT CONNECTOR FOR 6MM AIR LINE

10 FITTING144 1 90 DEGREE CONNECTOR FOR 6MM AIR LINE

11 FITTING138 1 SCAVAGE LINE HOSE FITTING

12 WASHER010 1 WASHER, LOCK M12

13 WASHER030 4 WASHER, FLAT, M8

14 - 1 NOT SOLD SEPARATELY PART #4

15 TANK010 1 OIL TANK

16 FITTING112 1 T FITTING FOR SEPARATOR FILTER HOUSING

17 SENSOR008 1 PRESSURE SENSOR

18 BRACKET021 1 PRESSURE SENSOR BRACKET

19 AIREND003EVO 1 AIREND

20 FILTER010 1 AIR FILTER ELEMENT

21 LINE074 2 6MM NEOPRENE LINE

22 LINE075 1 10MM NEOPRENE LINE

Page 11: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

11

5. PRESSURE SYSTEM EC 25-30

Page 12: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

12

5.1 PART LIST EC 25-30

REF. CODE QTY PART NAME

1 BOLT025 6 BOLT, ALLEN, M12-1.75-40MM

2 BOLT013 4 BOLT, ALLEN, M8-1.25-30MM

3 FITTING110 2 PNEUMATIC ELBOW FITTING

4 FITTING144 2 90 DEGREE CONNECTOR FOR 6MM AIR LINE

5 - 1 N/A

6 WASHER010 6 WASHER, LOCK M12

7 TANK010 1 OIL TANK

8 GASKET095 1 BOTTOM AIREND GASKET

9 WASHER030 6 WASHER, FLAT, M8

10 FILTER013 1 AIR/OIL SEPARATOR FILTER

11 HOUSING016AKIT 1 AIR/OIL SEPARATOR HOUSING

12 - 1 NOT SOLD SEPARATELY PART# 11

13 AIREND003EVO 1 AIREND

14 TANK010S 1 SECONDARY SEPARATOR TANK

15 LINE074 1 6MM NEOPRENE LINE

16 LINE075 1 10MM NEOPRENE LINE

17 NIPPLE010 1 BUSHING ADAPTER FOR SCAVAGE LINE

18 VALVE053 1 SCAVAGE LINE CHECK VALVE

19 WASHER025 1 COPPER WASHER FOR M10 SCREW 10.5MM ID 20MM OD

20 - 1 N/A

21 BOLT023 2 BOLT, HEX, M8-1.25-25MM

22 NUTS025 2 NUT, NYLOCK , M8-1.25-25

23 BRACKET028 1 AIREND ALIGNMENT BRACKET

24 - 1 NOT SOLD SEPARATELY PART #11

Page 13: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

13

6. COOLING SYSTEM EC 25-30

Page 14: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

14

6.1 PART LIST EC 25-30

REF. CODE QTY PART NAME

1 WASHER034 4 WASHER, FLAT M6

2 PIPE006 1 STEEL OIL PIPE

3 PIPE007 1 STEEL OIL PIPE

4 - 3 BOLT, FLANGED, M6-15-1.0

5 BOLT021 4 BOLT, HEX, M6-1.0-20MM

6 ELBOW012 3 AIR OUTLET COMPRESSION ELBOW

7 ELBOW015 1 SAFETY VALVE ELBOW

8 FAN

FAN041A 1 25-30HP SINGLE PHASE FAN

FAN046A 1 25-30HP THREE PHASE FAN

9 CLAMP008 1 DRAIN TUBE CLAMP

10 LINE078 1 OIL LINE FROM TANK TO RADIATOR

11 LINE079 1 OIL LINE FROM SEP HOUSING TO RADIATOR

12 LINE080 1 OIL LINE FROM PUMP TO OIL FILTER HOUSING

13 ELBOW013 2 COMPRESSION ELBOW INTO RADIATOR

14 VALVE103 1 AIR OUTLET BALL VALVE

15 ADAPTER015 1 AIR OUTLET ADAPTER

16 VALVE110 1 TANK DRAIN BALL VALVE

17 NIPPLE004 1 NIPPLE ADAPTER FOR AIR OUTLET BALL VALVE

18 NIPPLE022 2 LINE ADAPTER NIPPLE

19 NIPPLE005 2 NIPPLE OIL RETURN LINE

20 NIPPLE021 1 SEP LINE ADAPTER NIPPLE

21 ORING026 1 O-RING

22 ADAPTER006 1 TEMP SENSOR ADAPTER

23 - 1 NOT SOLD SEPARATELY PART #22

24 WASHER032 2 WASHER, M14-15MM 15-20HP

25 - 2 N/A

26 - 1 N/A

27 WASHER034 1 WASHER, FLAT M6

28 FERRULE002 2 16MM FERRULE

29 FERRULE003 2 20MM FERRULE

30 RADIATOR017 1 RADIATOR

31 NUTS008 2 NUTS FOR STEEL OIL PIPE 16MM

32 NUTS009 2 NUTS FOR STEEL OIL PIPE 20MM

33 NUTS026 1 NUT, M6-1.0

34 NIPPLE020 1 DRAIN TUBE NIPPLE

35 NUTS010 4 CAGE NUTS

36 FILTER012 1 OIL FILTER

37 PLUG012 1 PLUG

38 HOUSING026 1 OIL FILTER HOUSING

39 BRACKET029 1 OIL FILTER BRACKET

40 BOLT022 6 BOLT, HEX, M8-1.25-20MM

41 WASHER030 12 WASHER, FLAT, M8

42 NUTS025 6 NUT, NYLOCK , M8-1.25-25

43 LINE129 1 DRAIN TUBE

Page 15: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

15

7. CANOPY SYSTEM EC 25-30

Page 16: 25-30HP SINGLE PHASE 25-30HP THREE PHASE

16

REF. CODE QTY PART NAME

1 BOLT022 6 BOLT, HEX, M8-1.25-20MM

2 PANEL062 1 BACK COVER

3 PANEL063 1 BACK COVER

4 PANEL064 1 ELECTRICAL CUBICLE

5 PANEL065 1 ELECTRICAL CUBICLE COVER

6 PANEL066 1 VARIABLE SPEED DRIVE CUBICLE

7 PANEL067 1 VARIABLE SPEED DRIVE CUBICLE COVER

8 PANEL023 1 FRONT BOTTOM COVER

9 PANEL068 1 FRONT SEPARATION POLE

10 PANEL024 1 ELECTRONIC CONTROLLER COVER

11 PANEL069 1 COVER COOLER

12 SHROUD007 1 FAN HOUSING

13 PANEL070 2 PANEL FILTER COVER

14 PANEL071 1 RIGHT BACK POLE

15 PANEL072 1 RIGHT FRONT POLE

16 PANEL073 1 RIGHT SIDE BOTTOM COVER

17 PANEL074 1 RIGHT SIDE SEPARATION POLE

18 PANEL025 1 LEFT BACK POLE

19 PANEL075 1 LEFT FRONT POLE

20 PANEL076 1 LEFT SIDE BOTTOM COVER

21 PANEL077 1 FRAME BOTTOM

22 PANEL078 1 LEFT SIDE COVER

23 PANEL079 1 TOP FRAME

24 FILTER100 2 PANEL (PRE) FILTER ELEMENT

25 WASHER030 12 WASHER, FLAT, M8

26 NUTS025 6 NUT, NYLOCK , M8-1.25-25

7.1 PART LIST EC 25-30