27228703 mechanisms and accessories

8/8/2019 27228703 Mechanisms and Accessories

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FD0A - FD0C - UD0A - UD0C

77 11 195 468 AUGUST 1997 Edition Anglaise

Renault 1997

The repair methods given by the manu facturer in this document are based on thetechnical specifications current when it was prepared.

The methods may be mod ified as a result of changes by the manufacturer in theproduction of the various component units and accessories from which his vehiclesare constructed".

All copyright s reserved by Renault.

Copying or translating, in part or in full, of this document or use of the service partreference numbering system is forbidden w ithout the pr ior written authority ofRENAULT.

C

Mechanisms and Accessories

GENERAL

SIDE OPENING ELEMENT MECHANISMS

WINDOWS

EXTERIOR PROTECTION

LOWER INTERIOR ACCESSORIES

INTERIOR SAFETY ACCESSORIES

NON-SIDE OPENING ELEMENT MECHANISMS

EXTERIOR ACCESSORIES


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EXPLODED VIEW

PRF5000


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GENERAL

Safety 50 A

AIR BAG AND PRETENSIONERS

96310-1S

IMPORTANT: All operations on the air bag and

pretensioner systems mu st be carried out by

qualified personnel wh o have been app ropriately

trained.

The Air bag Workshop Repair Manual, section 88MUST be consulted.

ATTENTION: When w orking und er the vehicle do

not su bject the u nd erside of the floor to impacts

without removing the p retensioner fuse and

waiting 5 minu tes for the reserve capacity to

discharge.

Refer to section 88 "Fuse allocation".

13301R1

Each time th e steering wh eel is removed , the stee-

ring w heel bolt MUST be renewed. Refer to sec-

tions 88 and 57A.

IMPORTANT : Whenever th e steering w heel is re-

moved, the air bag connector (B) MUST be dis-

connected.

The air bag has a connector wh ich short circuits

when it is disconnected to pr event incorrect trig-

gering.

HEAT SHIELDS

Heat shields mu st be refitted, whether they are

for bodywork or mechanical components.

TIGHTENING TORQUES

The recomm ended tightening torques MUST be

observed.

PRODUCTS

Read the precautions for use with care and ob-

serve the safety instructions by using the app ro-

priate protection (gloves, mask, etc.).

50-1


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GENERAL

Tooling 50 B

98858S

Threader tool from SODICAM for inserting w ire.

Information on the tool sp ecified for rep lacing

the windscreen is pr ovided in Technical Note

No. 371A on bonded windows.

99331S

Tool for remov ing the g lass in th e exterior rear

view mirror Car. 1363 - Part No. 00 00 136 300.

This tool may a lso be used for removing roof trim

and exterior d oor w eatherstrips.

12267S

"Easy-cut" pn eum atic tool for removing bon ded

wind ows (DCAV/ SODICAM).

Consult Techn ical Note N o. 414A for information

about th e method a nd specifications for using this

tool.

50-2


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GENERAL

Tooling 50 B

13411S

TOOL FOR SUPPORTING DOOR

This frame assists the operator wh en removing or

refitting swing-out or sliding d oors.

This tool has been sp ecifically adap ted for the

open ing elements of u tility veh icles.

It can take the w eight of one door with all comp o-

nents fitted so that th e assistance of a second per-

son is no longer requ ired.

Renault approval no.: Renault661000.

Supplier: Z INTERNATIONAL.

Part No.: SUP 01.

99799S

SODICAM clip removal pliers.

Using these pliers it is easy to remove "fir-tree"

clips and interior trim clips such as on d oor panels,

sound proofing mats and mudguard mountings .

Door window winder handles may also be remo-

ved.(First affix a small p iece of masking tap e to

the door panel to avoid d amaging it during remo-

val.)

The pliers have one flat and one bent n ose, giving

easy access to remove clips without d amagingthem . The head s of the clips are not deformed,

enabling them to be re-used wh en refitting.

50-3


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Front door, outside handle 51 A

PRF5101

REMOVING

Remove the d oor trim (see section 72A).

51-1


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12933R3

Remove the tw o mou nting bolts (A) from the h and le on the door.

51-2


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12931R

Remove th e door lock cont rol linkage (B).

Push th e hand le forward s to release the retaining lugs (C) and take the pa-

nel out of its housing on the door p anel.

51-3


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Outside handle for sliding door 51 B

PRF5101

REMOVING

13429R

Remove d oor trim.

Using a pair of clip-remov ing pliers, take out the

retaining clips (A).

13426R1

Remove :

- the two mounting bolt s (B),

- the lock control linkage (C).

Pull the hand le to the front to release the rear retaining lug from the

door pan el.

51-4


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Front door lock barrel 51 C

PRF5200

51-5


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12936R1

Remove:

- the front door tr im (see section 71A),- the lower guide channel (two mounting bolts (A)).

REMOVING

51-6


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12931R1

Remove th e lock cont rol linkage at (B).

Turn th e lock barrel retaining ring a qu arter of a turn (C).

Release the barrel from its location on the d oor panel.

51-7


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Sliding door lock barrel 51 D

PRF5103

REMOVING

13429R

Remove the d oor trim.

Using clip-removing pliers, take out t he retaining

clips (A).

13426R4

Remove :

- The anti-tamper post (two mounting bolts (B)),

- the lock control linkage (C).

Turn the lock retaining ring a qu arter of a tur n.

Release the barrel from its location on the d oor p anel.

51-8


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Front door lock 51 E

PRF5100

51-9


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12936R1

Remove:

- front door tr im (see sect ion 71A),- lower guide channel (two mounting bolts (A)).

REMOVING

51-10


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12931R2

Disconnect control linkage from exterior d oor hand le (A), lock barrel (B),

open ing hand le (C) and locking tell-tale light (D).

Remove connector for lock control electric motor, if approp riate.

51-11


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12933R4

Remove the three m oun ting bolts (E) from th e door lock.

51-12


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Locks and mechanisms for sliding door 51 F

PRF5104

1 Central lock for side door and control linkage

2 Upper lock for side door and control cable

3 Mechanism for controlling lock

51-13


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13429R1

REMOVING CENTRAL LOCK (1)

13433R

Remove:

- blanking p late (A),

- mounting clip for upper lock control cable at

(1).

Remove:

- two mounting bolts for lock (B),

- con trol lin kage.

Remove lock from box section of door.

13436R

REMOVING UPPER LOCK (2)

Remove :

- two m oun ting bolts (C),

- control cable as instructed for removing cen-

tral lock.

Remove lock and control cable from d oor box sec-

tion.

51-14


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13426R2

REMOVING LOCK CONTROL MECHANISM (3)

This mechanism controls the central and u pp er locks simultaneou sly.

Remove:

- sliding door trim (use clip-removing pliers to take off the retaining

clips),- door barrel control linkage (A),

- exterior opening handle control linkage (B),

- interior opening handle control linkage (C),

- door locking control linkage (D),

- control linkage for central and lower locks (E),

- control mechanism (three mounting bolts (F)).

NOTE: When th e lock control linkage is refitted, do not p ull on th is un-

til the control mechan ism is clipped in position. The position of this lin-

kage at rest ensures that the lock will unlatch if the open ing handle is

operated . If the linkage is subjected to any strain, it may cause p ro-

blems w ith the u nlatching.

51-15


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PRF5107

REMOVING ARM AND UPPER RAIL

13427R

REMOVING UPPER ARM

Remove:

- the three bolts for mounting the arm on the

door (A),

- the cover clipped on the rail (B).

Release the tensioner by pulling the slide tow ard sthe rear, out of the rail.

13431R

REMOVING GUIDE RAIL

Remove the rail mou nting bolts (C).

The front section of the rail is secur ed to a m etallic

bracket.

This bracket is secured to the side of the body bymeans of three mou nting bolts (D).

REFITTING

When refitting the slide, make sur e that the ten-

sioner will not collide with th e heads of the bolts

(C) wh ich secure the guid e rail.

51-16


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PRF5105

REMOVING CENTRE SLIDE AND RAIL

13426R

REMOVING CENTRAL SLIDE

Remove:

- door trim,

- three slide mounting bolts (A).

Release slide from its hou sing on d oor.

To remove the gu ide rail slide, tilt it up war ds to r elease the rail tensio-

ners.

13182R

REMOVING CENTRAL GUIDE RAIL

Remove mou nting n uts (B).

Remove rear wing p anel rail.

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REFITTING

13434R

When the slide is refitted, you m ust m ake sure

that the tensioner which supp orts the door makes

contact w ith the rail when th e door is closed.

To perform th is operation, insert a flat screwd ri-ver between the rail the the slide tensioner.

Position th e tensioner so that it makes contact

with th e rail (1) and tighten th e slide mou nting

bolts . (Two p eople are required to perform th is

operation. )

NOTE: This operation should be carried ou t after

the door h as been ad justed.

51-18


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13432S

To remove the gu ide rail slide, tilt the gu ide rail

up wa rds to release the tensioners from th e rail.

13430R

REMOVING LOWER GUIDE RAIL

Remove mou nting bolts (B) and n ut (C).

Remove rail from rear wing p anel.

PRF5106

REMOVING LOWER ARMS AND RAILS

13429-1R

REMOVING LOWER ARM

Remove the three mou nting bolts for the arm (A).

To remove the gu ide rail slide, tilt the gu ide rail

up war ds to release the tensioners from the rail.

51-19


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13428S

REFITTING LOWER ARM

Carry ou t the following ad justm ent before refit-

ting the arm and and before tightening the

mou nting bolts.

When th e door is opened, the slide link arm flexesun der the weight of the door.

This means that the centring fittings mou nted at

the front of the d oor are offset in relation to the

cones fixed on th e door of the cab.

To coun teract this problem, w ith the door half

open you mu st take the strain off the d oor so that

the centring fittings do n ot make contact with the

cones at the start of the p rocess.

Once the door has been correctly positioned ,move the lower arm dow n so that it makes

contact w ith the guid e rail.

Tighten the arm m ounting bolts on the door.

Check the adjustment an d check that, when it is

opened, the door is supp orted and d oes not drop

suddenly.

NOTE : Two persons are required to perform this

operation.

51-20


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13428R

Height ad justment Z and flush fitting dimension Y

for the front p art of the door is obtained by ad jus-

ting the centring attachm ents.

13433R1

Height ad justment Z and flush fitting dimension Y

for the rear part of the door is obtained by ad jus-

ting th e central lock.

PRF5108

ADJUSTING SLIDING DOOR

13429S

After refitting the trim to the door, hold th is in

position against the vehicle using the door su p-

port tool (see section 50).

Place in position the mou nting bolts for the up per

and lower arms and the mou nting bolts for the

central slide (see previous pages).

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13437R

If the opening clearance between th e sliding door

and the rear wing p anel or between the sliding

door an d th e cab door is ou t of para llel, it must be

corrected by th e following procedu re.

Ad justm ent at Z of the centring fittings and the

lower arm to pivot the door.

After adjustment, consult the refitting m ethod for

the lower arm (see page 51-20).

51-22


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13426R3

The clearance of6.5 mm at X (see illustration on previou s page) bet-

ween the sliding door and the rear wing p anel is obtained by adjusting

the central slide.

With the door closed, remove the d oor trim an d u nd o the moun ting

bolts for the slide (A).

Move the d oor to ad just it at X to ensu re that th e opening clearance iscorrect

Two peop le are required to to carry out th is operation.

After carrying ou t the ad justm ent bu t before torque tightening, follow

the instru ctions for refitting the central slide given on page 51-18.

51-23


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13435R

To adjust the u pp er part of the sliding d oor so

that it is flush at Y with the rear door p anel, adjust

the upper lock striker plate (B).

After adjusting Y, partially remove the door seal

in order to check that clearance (C) is 2 mm at Z

between the striker plate and th e door lock.

13436R1

Adjust the up per d oor lock at Z to m odify this

clearance by 2 mm .

Central lock 0.8

Upper lock 0.8Male centring fittings 0.8

Female centring fittings 0.8

Central rail 0.8

Upper rail 0.8

Lower rail 0.8

Central slide 2.6

Upper arm 2.6

Lower arm 2.6

TIGHTENING TORQUES (in daN.m)

51-24


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Front door window raiser 51 G

PRF5102

51-25


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Front door window riser 51 G

12936R

Remove front d oor trim (see section 71A).

Move wind ow into fully closed position.

Remove lower channel for window (two mou nting bolts (A)).

Open the w indow so that the two moun ting bolts (B) on the wind ow riser operating

slide can be removed .

Refit the glass at th e base of the inner d oor shell.

REMOVING

51-26


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12933R1

Remove:

- the two mounting bolts (C) for the mechanism,

- the mounting bolt (D) for the manual control unit and release the two retaining

lugs so that it can be removed from its position on the lining.

51-27


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12934R

Remove the d rive cable on the gu ide rail at (E) so that the wind ow riser assembly can

be tilted and r emove it via the opening in the box section.

51-28


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Exterior catch for swing-out door 52 A

PRF5202

REMOVING

12947R1

Remove:

- door tr im (see section 73B),

- the two mounting screws (A) for the outside

catch.

52-1


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Exterior catch for swing-out door 52 A

12948R

Remove:

- lock control linkage (clip (B)),

- exter ior catch mounting screw (C).

Remove the catch from its position on the door p anel.

52-2


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Lock cylinder for swing-out door 52 B

12948R1

Remove lock contro l linkage (clip (B)).

Rotate the cylinder retaining ring a quarter of a turn (C).

Release the cylind er from its position on the d oor pan el.

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Locks and striker plates for swing-out doors 52 C

12947R3

PRF5203

REMOVING RIGHT-HAND DOOR LOCK

13423R

Remove the up per and lower hooks on the door

lock.

Remove :

- the two mounting screws for hook (B),

- sleeve stop (C) from its position on hook,

- the end of the cont ro l cable.

Remove :

- door tr im panel (see sect ion 73B),

- the three mounting screws (A) for the lock on

the door.

52-5


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12948R2

Remove the control linkage for the open ing hand le on the inside (D), the cylinder

(E) and the exterior d oor catch (F).

For electrically controlled locks, remove the connector for the motor mou nted on th e

lock.

Remove the lock from the inn er door shell.

NOTE: The control cables can be removed from the upper and low er hooks d irectly

on th e lock at (G); it is not essential to remove th ese two h ooks d escribed on the p re-

vious page in order to rem ove the lock.

52-6


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REMOVING LEFT-HAND DOOR LOCK

12944R1

Remove:

- door trim,

- the inter ior opening handle (one mounting

screw (H)),

- the two mounting screws (I) from the lock stri-ker plate on the door.

In the same way as for removing th e right-hand

door lock, remove the control cables from the

hooks, either d irectly at the lock or, if necessary,

at each hook as d escribed above.

Remove the lock from the inner shell of the d oor.

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REFITTING AND ADJUSTING

Perform the operations to refit the lock together with its retaining hooks in reverse order to rem oval.

Fit the hooks w ithout tightening their mou nting screws.

Fit the door seals.Remove the tw o mou nting screws (J) for the central striker plate (see previous p age).

NOTE : Possible movements for adjustment are shown by the arrow s in the d rawings below.

12940R

Move the stops to the following p ositions:

- the fixed stops (K) to the vehicle floor,

- the moving stops (L) on the doors into the top position but do not lock them.

12941R

12368R

Check the clearance between the tw o doors. If the

two doors are not correctly centred , adjust the

hinges to obtain th e correct clearance.

Follow the instru ctions given on the next page to

carry ou t this ad justment.

Ad just th e upper and low er striker plates (M) in

order to obtain sufficient p ressure for the door

seals.

Ad just the central striker p late (J) (see pr evious

page) and th e retaining hooks (N).

Tighten the m ounting screws for the m oving stops

(L) so that they m ake contact with th e fixed stops

(K).

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ADJUSTING THE OPENING CLEARANCE FOR SWING-OUT DOORS

Remove the two screws (P) securing the u pp er hinge embellisher

Unclip th e embellisher at (O) and rem ove it from its position on the d oor.

PRF5201

12947R4

Remove d oor trim.

Und o the six mou nting screws (Q).

Ad just the two d oors at (Y) to ensur e that they are

centred and ad just op ening clearance to 8 mm .

Tighten th e screws securing the h inges, ensur ing

that the following torqu es are used .

Hinge mounting screws 2.6

Mounting screws for moving stops 0.8Upper/lower lock hooks 0.8

Upper/lower lock striker plates 1.8

Central lock 0.8

Central lock striker plate 1.8


52-9


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WINDOWS

Sliding window in door 54 A

PRF5402

REMOVING

Remove d oor trim (see section 72A).

54-1


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WINDOWS


12936R

Remove the seal for the w indow surroun d, includ ing the outside w eatherstrip (see

section 66A).

Close the window .

Remove the lower channel for the window (two mou nting screws (A)).

Open th e wind ow su fficiently to remove the tw o mou nting screws (B) on the mov ing

slide for the wind ow riser.

Refit the w indow at the base of the inner door shell.

54-2


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WINDOWS


12935R

Remove the two mou nting screws (C) on the fixed u prigh t.

NOTE: The lower securing point (C) can be reached by remov ing a blanking p late fit-

ted on the lining.

54-3


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WINDOWS


PRF5400

Remove th e mou nting screw (D) from the fixed

up right on the upper d oor pillar.

Remove the upright by pu lling it up ward s out of

the inner door shell.

Remove th e glass from th e inner d oor shell.

REFITTING

IMPORTANT

Before tightening mou nting screws (C) and (D) on

the fixed up right, make sure that the seal around

the glass is properly fitted on the glass.

Perform th e following operations to ad just the

position of the glass correctly on th e operating

slide for the w indow lifter:

- Secure the glass on the slide but do not tigh-

ten it.

- Raise the window so that it is in the top stop

position.

- Tighten the screw which can be accessed

through the opening in the inner d oor shell.

- Lower the window and t ighten the second

screw in its initial position.

54-4


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WINDOWS

Fixed window in door 54 B

PRF5403

REMOVING

Remove:

- door tr im (see section 72A),

- the exterior rear view mirror (see section 56A).

54-5


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WINDOWS

Fixed window in door 54 B

12935R1

Remove:

- the sliding window but do not take this out of the inner door shell.

- the channel and exterior door weatherstrip (see section 66A),

- the front fixed upr ight (A).

Pull the glass/ surroun d seal assembly toward s the rear and release the seal from its

position on the door.

REFITTING

NOTE : When refitting the wind ow on the door, make sure that th e seal is correctly

fitted on the glass wh ere it is adjacent to the rear up right.

54-6


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WINDOWS

Windscreen 54 C

PRF5404

REMOVING

12925R

REMOVING TRIM FROM THE A-PILLARS

Partially remove the door seal.

Remove the two mou nting screws (A) from the

trim.

Unclip the trim (two clips) and release it from thepillar lining.

12830R1

REMOVING COWL VENT GRILLE

Remove the four securing screws (B).

Take out th e two central retaining clips (C) by

pr essing th e two p lastic pins at th e centre of each

clip, using a torx 10 screwdriver.

Keep th ese two pins so that th ey can be used for

refitting.

Disconnect the windscreen wash er pipes fitted to

to the wind screen wiper arm.

Take off the half grille by slid ing a section (1) of

the part upw ards.

54-7


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WINDOWS

Windscreen 54 C

13414R

Remove the retaining spa cers (D) from the w inds-

creen.

To do this, cut th e base of these spacers using a

cutting tool and r emove the p art that is still

affixed to th e wind screen ap erture cross member.

NOTE: The retaining spacers cannot be reused.

New spacers mu st be fitted each time the w inds-

creen is removed .

99534S

Remove:

- the exterior surround, starting to release it at

the base of the wind screen apertu re

- th e w ip ers (u se tool El. 1294-01 to remove

the wiper blade holders).

99536S

Insert the the cutting w ire at one of the lower cor-

ners and fit the piercing tool and the p ulling h an-

dle.

Cut through the mastic bead and remove the

windscreen.

The "easy-cut" pneu matic cutter (SODICAM/DCAV) can also be used to cut th e bond ed seal.

12265S

Please refer to Technical Note N o. 414 for infor-

mation on the removal procedu re and informa-

tion on how to use the "easy-cut" tool.

54-8


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WINDOWS

Windscreen 54 C

88369S

Do not forget to fit the retaining sp acers before

refitting the w indscreen.

To refit the w indscreen, follow th e instructions

given in the general method for removing

wind ows (Techn ical Note No. 371A).

REFITTING

CLEANING THE WINDSCREEN APERTURE

PREPARING THE NEW WINDSCREEN AND THEWINDSCREEN APERTURE

PRG54.2

Use a wire bru sh to clean the shaft splines.

Check the splines in the arm .

Refit the wiper arm s, fit the nu ts and tighten

them to a torque 22 N.m using a torque w rench.

Check that the w ipers operate correctly.

Refit the caps over the nu ts.

NOTE : If the w indscreen w iper motor has opera-

ted d uring the removal operation, reset this to the

"park" position before refitting the w iper arm s.

REFITTING THE WINDSCREEN WIPERS

A vehicle equip ped with a dr ivers air bag is iden ti-

fied by p lacing an ad hesive label in the bottom cor-

ner of the wind screen on the drivers side.

If the vehicle is also equipp ed w ith a pa ssenger air

bag, a second adhesive label is placed at the bottom

of the windscreen on the passenger side.

Each time the wind screen is replaced, d o not forget

to affix the labels indicating tha t the veh icle is

equipped with an air bag.

All these labels are available as a set un der Part N o.:

77 01 205 442.

54-9


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EXTERIOR PROTECTION

Front bumper 55 A

12832R

PRF5504

REMOVING

12833R

Remove the two mou nting bolts (D) between the

mud guard and the bump er.

Remove:

- the two mounting bolts (A) under the radiator

grille,

- the two side mounting bolts (B),

- the two lower mounting bolts (C).

55-1


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EXTERIOR PROTECTION

Rear bumper 55 B

PRF5505

REMOVING

Remove:

- the two p rotective shells at the side (three mounting screws (A) + retaining clips with central section (B)),

- the central section (four mounting screws (C)),

- the backing springs (two mounting screws (D) + mounting screw (E)).

The retaining lugs on the central section of the bum per are secured to the rear side m embers by m eans of

bolts (F).

55-2


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EXTERIOR PROTECTION

Radiator grille 55 C

12831R1

PRF5508

REMOVING

12834R1

Remove:

- the two direction indicators (remove the retai-

ning spring (C)),

- the two side mounting bolts (D) in the grille.

Remove:

- the four upper mounting screws (A),

- one screw at the bottom of the grille in the

centr e (B).

55-3


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EXTERIOR PROTECTION

Radiator grille 55 C

12835S

The two retaining clips mu st be removed in order

to release the grille from its hou sing at the front

of the veh icle.

55-4


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EXTERIOR PROTECTION

Cowl vent grille 55 D

12830R

PRF5509

REMOVING A HALF GRILLE SECTION

Remove the four mou nting screws (A).

Take out th e two central retaining clips (B) by pu s-

hing the tw o plastic pins at the centre of each clip,

using a 10 mm torx screwdriver.

Keep th ese two pins so that th ey can be used for

refitting.

Disconnect the wind screen wash er pipe fitted to

the wind screen wiper arm.

Take off the half grille by slid ing a section (1) of

the part upw ards.

55-5


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EXTERIOR PROTECTION

Cowl vent grille 55 D

13414R1

NOTE: The windscreen wiper arm does not need

to be rem oved if both half sections of the grille

are to be removed.

Make sure that the retaining clips are in position

(C) before the h alf grille is refitted.

55-6


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EXTERIOR PROTECTION

Side protective moulding 55 E

PRF5506

DESCRIPTION

Method s for removing the following side protective mou ldings:

- Protective arch for front wing (1),

- Protective moulding for front door (2),

- Square protect ive piece (3),

- Protective moulding for sliding door (4),

- Arch and protective moulding for rear panel (5),

- Set of replacement clips (6).

55-7


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EXTERIOR PROTECTION

Side protective mouldings 55 E

13648R

Remove mou nting screws (A) and (B).

Unclip arch at (C) to release it from its p osition on

the front w ing.

REMOVING FRONT DOOR MOULDING (2)

REMOVING ARCHED SECTION (1)

13418R

Remove the two mou nting screws (A).

Push the m oulding tow ards the rear of the vehicle

to release it from its retain ing clips (B), (C) and (D).

13417R

Diagram of retaining clips in mou lding:

- two wh it e clip s (B),

- tw o grey clip s (C),

- on e red clip (D).

55-8


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EXTERIOR PROTECTION


12836R

The square protective piece consists of a flap clip-

ped on to a base fitting m ounted on the lower bo-

dy.

To open out this flap (1) lift it slowly and release

the two retaining clips (2).

REMOVING SQUARE PROTECTIVE PIECE (3)

12640R1

Remove the mou nting screws (A) from the base.

Using a flat screwd river, fold back the lu gs of the

two retaining clips (B) to release the squ are p iece

from its housing on th e lower part of the vehicle

body.

13419R

Remove the two mou nting screws (A).

Push the mou lding towards the rear to release it

from the retaining clips (B), (C) and (D).

NOTE: Push the m oulding toward s the front to re-

lease the mou lding fitted on th e opposite side.

PROTECTIVE MOULDING FOR SLIDING DOOR (4)

13420R

Diagram of retaining clips:

- six white clips (B),

- fou r gr ey clip s (C),


55-9


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EXTERIOR PROTECTION


13421R

Remove the tw o retaining screws (A).

Push the m oulding tow ards the front (right-hand

side) and tow ards the rear (left-hand side) in or-

der to release it from th e retaining clips (B), (C)

and (D).

REMOVING MOULDING ON REAR PANEL (5)

13422R

13416R

Remove the mou nting screw (A) and the two n uts

(B).

PROTECTIVE ARCH FOR REAR PANEL (5)

13415R

Diagram of retaining clips:

- one wh ite clip (B),

- tw o grey clip s (C),


Pull the t rim to release the r etaining clips (C).

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EXTERIOR PROTECTION


REFITTING RETAINING CLIPS (6)

When r efitting the side p rotective mou ldings lis-

ted abov e, first make su re that all the wh ite, red

and grey clips are in position

It is essential to replace any clips w hich may be

broken.

Use a spare parts kit, Part No. 77 01 470 779.

This kit contains:

- 6 white clips,

- 5 grey clips,

- 1 red clip.

NOTE: To remove white and grey clips, turn the

clips a qua rter of a turn and take them ou t of theirhousing.

These clips must be correctly aligned before clip-

ping th e protective moulding in position.

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EXTERIOR PROTECTION

Protective strip at base of swing-out doors 55 F

PRF5507

REMOVING

12945R

12942R1

Unclip the pa nel at (B) using a pair of unclipp ing

pliers and take off the panel.

Remove:

- the swing-out door tr im (see sect ion 73B),

- the two m oun ting nu ts (A).

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Exterior rear view mirror 56 A

REMOVING

12933R

Remove:- the door trim (see section 72-A),

- the two mounting screws (A).

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Exterior rear view mirror 56 A

12926R

Remove the blanking p late (B) using a ball of ma-

stic.

Take out the mou nting screw (C).

Remove the rear view m irror.

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Large part of rear view mirror 56 B

PRB5606

The guides (A) will ensure that the wind ow is cor-

rectly p ositioned .

Disconnect the de-icing w iring har ness, if the vehi-

cle is equipped with th is option.

REFITTING

Align the mirror in the correct position and press

it to clip it into the base of the rear view m irror.

12927R1

REMOVING

12929R

Tilt the rear view m irror toward s the exterior.

Insert tool Car. 1363. Use the edge of the rear

view mirror plastic casing as sup port and pu sh as

indicated below (1).

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Plastic rear view mirror casing and small part of mirror 56 C

12927R

Remove:

- the two mounting screws (B) and take out the

mirror/ plastic casing assembly,

- the four mounting screws (C) in the plastic ca-

sing on the mirror sup port and take off the ca-

sing.

REMOVING

PRB5607

12928R

Remove the large part of the rear view m irror (see

section 56-B).

Use the p lastic rear view m irror casing at each side

of the small part of the mirror as supp ort in order

to make a gap large enough to remove the twomou nting screws (A). Use tool Car. 1363 for this

operation.

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Panel holding rear number plate lights 56 D

12942R

Use a pair of pliers to u nclip th e lights pan el at (B)

and u np lug the connectors supplying power to

the nu mber plate lights .

Remove the panel.

REMOVING

PRB5603

12943R

Remove:

- the swing-out door trim (see section 73-B),

- the th ree moun ting nu ts (A)

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Badge

REMOVING

13687S

56 E

The Renau lt badge is mou nted d irectly in the

plastic part of the rad iator grille and d oes not

have any retaining clips.

13686R

If the rad iator grille or the bad ge itself is replaced,

the rad iator grille mu st be removed (see section

55-C).

App ly pressure each pin (A) to release the badge

from its location.

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Dashboard

REMOVING

57 A

PRF5700

12817-1S

Disconnect the battery.

Unclip the central steering wh eel cover.

Remove the steering w heel bolt (fit new bolt).

Mark the p osition of the steering wh eel in rela-tion to the steering colum n (in preparation for the

refitting operation) and then rem ove the steering

wheel.

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Dashboard

REMOVING THE STEERING WHEEL WITH THE AIR

BAG

57 A

13302S

Disconnect the battery.

Take out the dr ivers air bag by removing the two

mounting bolts (torx 30) behind the steering

wheel.

13301S

It is essential to d isconnect the air bag connector.

Take out the steering wheel bolt.

With the wheels in straight ahead p osition, re-

move the steering w heel .

COMMENT: If the stalks sw itch assem bly is

removed , the rotating switch connector must be

disconnected on steering wh eels equipp ed with

air bags.

IMPORTANT : When a steering wheel is removed,

the position m ust be marked by immobilising the

rotating switch with adhesive tape.

ATTENTION: Pyrotechnic systems (air bags and

pretensioners) MUST NOT be handled near a

source or heat or frame. Risk of detonation.

12925R

Remove:

- the door seal (partially, in the area which

makes contact with the trim),

- the two mounting screws (A).

Unclip the trim (two clips) and separate the trim

from the A-pillar lining.

REMOVING A-PILLAR TRIM

57-2


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Dashboard 57 A

12818R

Remove the part of the door seal along the A-

pillar.

Take out the two screws (A).

12817-2S

Remove:

- the car radio and its connectors (if fitted),

- the four ashtray mounting screws and the

heater control panel.

12822R2

Remove the two mou nting screws (F) for the hea-

ter control unit.

Take out the tw o lower screws (G).

Disconnect the connectors for the cigar light an d

the hazard warning light switch.

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Dashboard 57 A

12817-1S

12825R1

Press the tw o retaining clips (G) for the flap over

the inspection apertur e und er the steering co-

lumn.

12824S

Remove the three dashboard moun ting screws on

the steering colum n.

Remove:

- the lower half shell casing under the steering

wheel,

- the upper ha lf shell casing,

- the stalk switch assembly and the relevant

connectors.

IMPORTANT: If a d rivers air bag is fitted, refer tothe above instructions for removing the rotating

switch.

Remove:

- the four mounting screws (H) for the inspec-

tion apertu re flap bracket,

- the four mounting screws (I) for the instru-

ment pan el.

Disconnect the instru men t panel and take it out.

57-4


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Dashboard 57 A

PRF5701

SPECIAL INSTRUCTIONS ON REFITTING

Refitting a steering w heel equipped with an air

bag

Make sure that th e wheels are always in straight

ahead p osition and check that the rotating switch

is always immobilised before it is refitted.

If any p oints are u nclear, follow the centring m e-

thod described in section 88 on th e dr ivers airbag.

IMPORTANT: Before reconnecting the d rivers air

bag, the p rocedur e for checking the correct ope-

ration of the system m ust be carried ou t. (Refer to

the instructions on th is procedur e in section 88.)

Remove:

- the three upp er covers (J) using a flat screwdriver,

- the three upper mounting screws for the dashboard (K).

Unp lug the speaker connectors.

Remove the d ashboard from the p assenger compartment.

ATTENTION: If these instru ctions are not followed

correctly, the system may n ot operate n ormally or

may even be detonated u nintentionally

Fit a new steering w heel bolt (pre-bonded bolt)

each time the steering wh eel is removed/ refitted).

Steering wheel bolt 2.5

Air bag/steering whee l mounting bolt 0.5


57-5


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Console 57 B

PRF5703

REMOVING

12930R

Unclip the gear shift lever gaiter.

Remove the four m oun ting screws (A) from th e

console on the cab floor.

57-6


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Glove box door 57 C

REMOVING

12823R1

Open th e glove box door.

Press lug (B) to release stop (C) for the glove box

door.

Remove the four m oun ting bolts (D).

Use a flat screwd river to release the tw o clips (E)

and take off the glove box door su pp ort.

57-7


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Notepad support 57 D

To take out the notepad retaining tab, release it

from the r etaining lugs (C).12820R

This operation can be carried ou t with the dash-

board in situ.

The supp ort for the cigar lighter and the hazard

lights are removed in the same w ay

Remove:

- the ashtray,

- the hea ter cont ro l panel.

The notepad sup port is clipp ed on th e dashboard

(A) (see illustration opposite).

Press these clips to release the sup port at the bot-

tom (1).

Pull the supp ort d ownw ards (2) to release the re-taining lug (B) (see illustration opposite).

Remove the sup port.

To refit, proceed in reverse order to rem oval (as

detailed in the instructions above).

12819R1

REMOVING

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Net retainer for storage compartment 57 E

Reach th rough the "heater control unit" aperture

and und er the dashboard to un clip along the en-

tire circumference of the net reta iner frame at (C).

PRF5702

NOTE: The dashboard d oes not need to be remo-

ved to perform this operation.

REMOVING12821R

12822R3

Remove:

- the two lower mounting screws (A) from the

dashboard,

- the ashtray and the heater control unit (two

screw (B)).

57-9


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Central storage compartment 57 F

13425R

Open the storage comp artment cover.

Remove the compartment inserts.

Remove the four m oun ting screws (A) from th ecompartm ent on the cab floor.

13424R

Take off the r etaining clip (B) and remove the cy-

linder from its position on the cover.

NOTE: The cylinder has tw o positioning tabs

which ensure that the cylind er is positioned at thecorrect angle wh en it is refitted.

REMOVING REMOVING THE DOOR LOCK CYLINDER

57-10


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Front seat belts 59 A

PRB5901


Seat belt mounting bolts 2.5

IMPORTANT: For vehicles equ ipped w ith seat belt

pretensioners, refer to the man ual on air bags and

pretensioners.

59-1


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Unclip the belt gu ide (A) . To do th is, reach behind

the lining and the cab pillar to release the clips

from their housings.

Remove mou nting screw (B) from seat belt retrac-

tor on cab pillar closing p anel.

Pull up war ds to release it from the retaining lug

(C).

Remove the seat belt retractor.

REMOVING THE SIDE SEAT BELT

PRB5905

Remove:

- the upper section of tr im on the cab pillar (1)

(see section 71B),- the middle section of tr im on the cab pillar (2)

(see section 71C),

- the lower section of tr im on the cab pillar (3)

(see section 71D).

13179-1R

59-2


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PRB5902

Remove the two mou nting screws on the up per

belt web guid e cover.

Remove the cable.

REMOVING THE SEAT BELT RETRACTOR FOR THE

THIRD BELT ON THE REAR BENCH SEAT

13272

Remove th e seat moun tings.

Disconnect the pretensioner w iring harness.

13261

Remove the five mou nting screws at the rear of

seatback shell.

13265

59-3


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REMOVE THE UPPER BELT GUIDE COVER

Unclip the closing tab for the belt guide by p us-

hing the gu ide as shown in the above illustration.

Release the seat belt web.

Remove the seat belt retractor cover (one mou n-

ting screw).

Take off the lower seat belt moun ting secured to

the central up right of the seat frame.

13262

13263

13264

27228703 mechanisms and accessories

Documents