5 mechanisms and accessories - web-wizard.net system is forbidden without the prior written...

© Renault s.a.s 2007

"The repair procedures given by the manufacturer in this document are based on thetechnical specifications current when it was prepared.

The procedures may be modified as a result of changes introduced by the manufacturer inthe production of the various component units and accessories from which the vehicles areconstructed".

All rights reserved by Renault.

Copying or translating, in part or in full, of this document or use of the service part referencenumbering system is forbidden without the prior written authority of Renault.

NOVEMBER 2009 EDITION ANGLAISE

X45

5 Mechanisms and accessories

51A SIDE OPENING ELEMENT MECHANISMS

52A NON-SIDE OPENING ELEMENT MECHANISMS

54A WINDOWS

55A EXTERIOR PROTECTION

56A EXTERIOR EQUIPMENT

57A INTERIOR EQUIPMENT

59A SAFETY ACCESSORIES

KOLEOS - Section 5

Contents

Pages

KOLEOS - Section 5 ContentsPages

51A SIDE OPENING ELEMENT MECHANISMS

Front side door check strap: Removal - Refitting 51A-1

Front side door striker panel: Removal - Refitting 51A-2

Front side door lock: Removal - Refitting 51A-3

Front side door lock barrel: Removal - Refitting 51A-5

Exterior door handle: Removal - Refitting 51A-7

Front side door electric window mechanism: Removal - Refitting 51A-10

Rear side door striker panel: Removal - Refitting 51A-12

Rear side door lock: Removal - Refitting 51A-13

Rear side door electric window mechanism: Removal - Refitting 51A-15

Rear side door check strap: Removal - Refitting 51A-17

Rear side door lock barrel: Removal - Refitting 51A-18

Fuel filler flap opening control cable: Removal - Refitting 51A-19

52ANON-SIDE OPENING ELEMENT MECHANISMS

Bonnet release control: Removal - Refitting 52A-1

Bonnet lock: Removal - Refitting 52A-2

Bonnet release cable: Removal - Refitting 52A-4

Tailgate lock: Removal - Refitting 52A-6

Tailgate strut: Removal - Refitting 52A-7

Tailgate exterior opening control: Removal - Refitting 52A-8

Sunroof: Removal - Refitting 52A-9

Sunroof opening control: Removal - Refitting 52A-11

Sunroof mobile panel: Removal - Refitting 52A-12

Sunroof deflector: Removal - Refitting 52A-13

Sunroof sunblind: Removal - Refitting 52A-14

Fixed glass roof: Removal - Refitting 52A-15

Fixed glass roof sunblind: Removal - Refitting 52A-17

Contents

54A WINDOWS

Windscreen: Removal - Refitting 54A-1

Front side door sliding window: Removal - Refitting 54A-4

Rear side door fixed window: Removal - Refitting 54A-6

Rear side door sliding window: Removal - Refitting 54A-8

Rear quarter panel window: Removal - Refitting 54A-10

Rear screen: Removal - Refitting 54A-12

55A EXTERIOR PROTECTION

Front bumper: Removal - Refitting 55A-1

Front bumper: Stripping - Rebuilding 55A-3

Rear bumper: Removal - Refitting 55A-4

Rear bumper: Stripping - Rebuilding 55A-6

Front side door protective strip: Removal - Refitting 55A-8

Rear side door protective strip: Removal - Refitting 55A-9

Front wheel arch liner: Removal - Refitting 55A-10

Rear wheel arch liner: Removal - Refitting 55A-11

Proximity radar: Painting

56A EXTERIOR EQUIPMENT

Scoop under the scuttle panel grille: Removal - Refitting 56A-1

Door mirror: Removal - Refitting 56A-2

Door mirror casing: Removal - Refitting 56A-3

Door mirror glass: Removal - Refitting 56A-4

Scuttle panel half-grille: Removal - Refitting 56A-5

Rear badges: Removal - Refitting 56A-6

Sill panel extension: Removal - Refitting 56A-7

Roof bar: Removal - Refitting 56A-8

57A INTERIOR EQUIPMENT

Dashboard: Removal - Refitting 57A-1

Dashboard: Stripping - Rebuilding 57A-9

Dashboard air vent: Removal - Refitting 57A-12

Glovebox: Removal - Refitting 57A-14

Centre console: Removal - Refitting 57A-15

Interior rear-view mirror: Removal - Refitting 57A-18

Sun visor: Removal - Refitting 57A-19

Grab handle: Removal - Refitting 57A-20

Rear parcel shelf: Removal - Refitting 57A-21

Storage compartment and flap under the seat: Removal - Refitting 57A-22

Contents

59A SAFETY ACCESSORIES

Seat height adjustment system: Removal - Refitting 59A-1

51A-1

SIDE OPENING ELEMENT MECHANISMSFront side door check strap: Removal - Refitting 51A

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove:

- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementstrim),

- the front speaker (see Front speakers: Removal -Refitting) (86A, Radio).

II - OPERATION FOR REMOVAL OF PART CONCERNED

a Remove the bolt (1) .

a Remove:

- the bolts (2) ,

- the front side door check strap from inside the doorbox section.

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

a Refit the front side door tie-rod in the door box sec-tion and temporarily refit the bolts on the door.

a Torque tighten:

- the front side door tie-rod bolts (on the door) (5N.m.)

- the front side door tie-rod bolts (on the body)(15 N.m.)

II - FINAL OPERATION

a Refit:

- the front speaker (see Front speakers: Removal -Refitting) (86A, Radio),

- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementstrim).

Tightening torquesm

front side door tie-rodbolts (on the door)

5 N.m.

front side door tie-rodbolts (on the body)

15 N.m.

130217

130218

51A-2

SIDE OPENING ELEMENT MECHANISMSFront side door striker panel: Removal - Refitting 51A

REMOVAL

OPERATION FOR REMOVAL OF PART CONCERNED

a Remove:

- the bolts,

- the front side door striker panel (1) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Refit:

- the front side door striker panel,

- the bolts.

a Adjust the striker panel of the front side door.

a Check if it is possible to close the door.

a Torque tighten the front side door striker panelbolts (18 N.m).

Tightening torquesm

front side door strikerpanel bolts

18 N.m

130219

130220

51A-3

SIDE OPENING ELEMENT MECHANISMSFront side door lock: Removal - Refitting 51A

REMOVAL


a Remove:

- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementtrim),

- the front side door sliding window (see 54A, Win-dows, Front side door sliding window: Removal- Refitting, page 54A-4) (54A, Windows),

- the front side door control module (see 51A, Sideopening element mechanisms, Front side doorelectric window mechanism: Removal - Refit-ting, page 51A-10) ,

- the lock blanking cover,

- the front side door lock barrel (see 51A, Sideopening element mechanisms, Front side doorlock barrel: Removal - Refitting, page 51A-5) ,

- the door exterior handle (see 51A, Side openingelement mechanisms, Exterior door handle:Removal - Refitting, page 51A-7) .


a Remove the bolts (1) .

a Disconnect the connectors (depending on equip-ment level).

a Remove the lock and the module through the doorbox section.

REFITTING

I - REFITTING PREPARATION OPERATION

a Refit the base of the exterior handle and connect theconnectors (depending on equipment level).

II - REFITTING OPERATION FOR PART CONCERNED

a Refit the front side door lock module.

a Connect the connectors.

a Refit the bolts (1) .

a Torque tighten the front side door lock bolts (6N.m) (1) .

a Refit:

- the door exterior handle (see 51A, Side openingelement mechanisms, Exterior door handle:Removal - Refitting, page 51A-7) ,

- the front side door lock barrel (see 51A, Sideopening element mechanisms, Front side doorlock barrel: Removal - Refitting, page 51A-5) .

Tightening torquesm

front side door lock bolts 6 N.m

131868

51A-4

SIDE OPENING ELEMENT MECHANISMSFront side door lock: Removal - Refitting 51A

III - FINAL OPERATION.

a Refit:




- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementtrim).

51A-5

SIDE OPENING ELEMENT MECHANISMSFront side door lock barrel: Removal - Refitting 51A

REMOVAL


1 - Driver's side door

a Remove:




- the lock blanking cover.

2 - Passenger side door

a Remove the lock blanking cover.



a Undo the bolt (1) without removing it.

a Disconnect the lock locking rod.

a Remove the lock barrel.

131869

131870

131871

51A-6

SIDE OPENING ELEMENT MECHANISMSFront side door lock barrel: Removal - Refitting 51A



a Remove the lock barrel.

REFITTING



a Refit the door lock barrel.

a Connect the locking rod on the lock.

a Refit the bolt (1) .


a Refit the door lock barrel.


II - FINAL OPERATION.


a Refit:






a Refit the lock blanking cover.

131872

131873

51A-7

SIDE OPENING ELEMENT MECHANISMSExterior door handle: Removal - Refitting 51A

REMOVAL


a

1 - Front side door

a - (Vehicle option 1: With keyless entry)

a Remove:






b - (Vehicle option 2: Without keyless entry)

a Remove:



2 - Rear side door


a Remove:


- the rear side door lock barrel,

- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim).

- the rear side door sealing film, partially.


a Remove:


- the rear side door lock barrel.


a Remove the power supply connectors from the exte-rior handle module (depending on equipment level).

a Disconnect the supply connectors (2) (depending onequipment level).

Note:

Before removing the exterior door handle, themechanic must know which option applies to thevehicle.

131874

51A-8


a Remove the handle in the direction of the arrows (3)and (4) .

a Remove the exterior door handle seals (5) .

a Unclip the exterior door handle module at (6) whilepulling it towards the rear.

a Disconnect:

- the optical sensor connector (7) (depending onequipment level),

- the door handle module door lock cable (8) (de-pending on equipment level).

131875

131876

131877

131878

51A-9


a Remove the exterior door handle module - opticalsensor assembly (9) (depending on equipment lev-el).

REFITTING


a Refit the exterior door handle module - optical sen-sor assembly (9) (depending on equipment level).

a Connect:

- the door handle module door lock cable (8) (de-pending on equipment level),

- the optical sensor connector (7) (depending onequipment level).

a Refit:

- the exterior door handle module,

- the exterior door handle seals (5) .

a Connect the supply connectors (2) (depending onequipment level).

a refit:

- the supply connectors (2) on the exterior handlemodule (depending on equipment level),

- the door exterior handle.


1 - Front side door


a Refit:







a Refit:



2 - Rear side door


a Refit:



- the rear side door sealing film,



a Refit:



131879

51A-10

SIDE OPENING ELEMENT MECHANISMSFront side door electric window mechanism: Removal - Refitting 51A

REMOVAL


a Remove the front side door trim (see Front sidedoor trim: Removal - Refitting) (72A, Side openingelements trim).


a Position the window to gain access to the bolt (1) .

a Disconnect the battery (see Battery: Removal - Re-fitting) (80A, Battery).

a Remove:

- the bolts (1) ,

- the front side door window,

- the bolts (2) .


a Disconnect the electric window mechanism supplyconnector.

a Remove:

- the clips,

- the electric window mechanism, motor and operat-ing mechanism assembly.

a Remove:

- the bolts (4) ,

- the bolts (5) ,

- the electric window motor.

- the window winder mechanism.

Tightening torquesm

front side door windowbolts

6 N.m

131880

131881

131882

51A-11

SIDE OPENING ELEMENT MECHANISMSFront side door electric window mechanism: Removal - Refitting 51A

REFITTING


a Refit:


- the electric window motor.

- the bolts (5) ,

- the bolts (4) .

a Refit:

- the front side door electric window mechanism,motor and operating mechanism assembly,

- the bolts (3) .

a Connect the front side door electric window connec-tor.

a Clip the wiring with clips.

a Refit:

- the front side door window,

- the bolts (1) .

a Torque tighten the front side door window bolts (6N.m).



a Refit the front side door trim (see Front side doortrim: Removal - Refitting) (72A, Side opening ele-ments trim).

a Connect the battery (see Battery: Removal - Refit-ting) (80A, Battery).

a If the battery is disconnected for more than 10 sec-onds, initialise the electric windows:

- raise all the windows fully,

- press the window raise button (raise position) formore than 3 seconds.

a If the battery is disconnected for more than 5 sec-onds, initialise the rain and light sensor by turningthe key to ON, then OFF.

Note:

When the battery is refitted and after each time ithas been disconnected for more than 3 sec-onds, a certain number of simple programmingoperations, which do not require the diagnostictool, will have to be carried out for the vehicle towork properly.

51A-12

SIDE OPENING ELEMENT MECHANISMSRear side door striker panel: Removal - Refitting 51A

REMOVAL


a Remove:

- the bolts,

- the rear side door striker panel (1) .

REFITTING


a Refit:

- the rear side door striker panel,

- the bolts.

a Adjust the rear side door striker panel.

a Check if it is possible to close the door.

a Torque tighten the rear side door striker panelbolts (18 N.m).

Tightening torquesm

rear side door strikerpanel bolts

18 N.m

130221

130222

51A-13

SIDE OPENING ELEMENT MECHANISMSRear side door lock: Removal - Refitting 51A

REMOVAL


a Remove:

- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim),

- the rear side door sealing film (see Door sealingfilm: Removal - Refitting) (65A, Door sealing),




a Remove:

- the cover,

- the barrel at (2) .

a Remove the connector at (3) from the exterior han-dle module.

a Disconnect the connectors at (4) .

a Remove:

- the rear side door exterior handle at (5) and (6) .

- the seal.

Tightening torquesm

rear side door lock bolts 6 N.m

131883

131888

131884

51A-14

SIDE OPENING ELEMENT MECHANISMSRear side door lock: Removal - Refitting 51A

a Remove the lock module.

a Remove:

- the bolts (8) .

- the lock and the module through the door box sec-tion.

REFITTING


a Refit:

- the exterior handle base,

- the seal .



a Refit the door lock module.



a Torque tighten the rear side door lock bolts (6N.m).

a Refit the exterior door handle (see 51A, Side open-ing element mechanisms, Exterior door handle:Removal - Refitting, page 51A-7) (51A, Side open-ing element mechanisms).


a Carry out a function test.

a Refit:


- the rear side door sealing film (see Door sealingfilm: Removal - Refitting) (65A, Door sealing),


131886

131887

51A-15

SIDE OPENING ELEMENT MECHANISMSRear side door electric window mechanism: Removal - Refitting 51A

REMOVAL


a Remove the rear side door trim (see Rear side doortrim: Removal - Refitting) (72A, Side opening ele-ment trim).

a Remove the door sealing film (1) (see Door sealingfilm: Removal - Refitting) (65A, Opening elementsealing).


a Position the window to access the bolts (3) .


a Remove:

- the bolts (2) ,

- the bolts (3) ,

- the rear side door window.

a Disconnect the window winder mechanism supplyconnector.

a Remove:

- the bolts (4) ,

- the bolts (5) ,


Tightening torquesm

rear side door windowbolts

6 N.m

131889

131890

131891

51A-16

SIDE OPENING ELEMENT MECHANISMSRear side door electric window mechanism: Removal - Refitting 51A

REFITTING


a Refit:

- the window lift mechanism,

- the bolts (5) ,

- the bolts (4) .

a Connect the rear side door electric window mecha-nism power supply connector.

a Refit the rear side door window.

a Torque tighten the rear side door window bolts (6N.m) (3) .



a Refit:

- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Door sealing),



a Initialise the rear side electric window motor by rais-ing the window to the upper limit and maintain thepower supply for at least 3 seconds.

Note:

For operation in one-touch mode and/or in opera-tional mode (opening and closing) as well as theanti-pinch function, the electronic system inte-grated into the engine must be correctly initia-lised.

51A-17

SIDE OPENING ELEMENT MECHANISMSRear side door check strap: Removal - Refitting 51A

REMOVAL


a Remove:

- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim),

- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio).



a Remove:

- the bolts (2) ,

- the rear side door tie-rod from inside the door boxsection.

REFITTING


a Refit the rear side door tie-rod in the door box sec-tion and temporarily refit the bolts.

a Torque tighten:

- the bolts of the rear side door tie-rod (on thedoor) (5 N.m.),

- the bolts of the rear side door tie-rod (on thebody) (15 N.m).


a Refit:

- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio),

- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementstrim).

Tightening torquesm

bolts of the rear sidedoor tie-rod (on thedoor)

5 N.m.

bolts of the rear sidedoor tie-rod (on thebody)

15 N.m

130223

130224

51A-18

SIDE OPENING ELEMENT MECHANISMSRear side door lock barrel: Removal - Refitting 51A

REMOVAL


a Remove the door lock blanking cover.



a Remove the door lock barrel (2) .

REFITTING


a Refit the door lock barrel (2) .



a Refit the door lock blanking cover.

131892

51A-19

SIDE OPENING ELEMENT MECHANISMSFuel filler flap opening control cable: Removal - Refitting 51A

REMOVAL


a Remove:

- the fuel filler flap release control cable from thebonnet release control (see 52A, Non-side open-ing element mechanisms, Bonnet release con-trol: Removal - Refitting, page 52A-1) ,

- the cab floor lining (see Cab floor lining: Removal- Refitting) (71A, Body internal trim),

- the front door sill lining (see Front door sill lining:Removal - Refitting) (71A, Body internal trim),

- the rear inner sill trim (see Rear door sill lining:Removal - Refitting) (71A, Body internal trim),

- the B-pillar trim (see B-pillar trim: Removal - Re-fitting) (71A, Body internal trim),

- the centre floor side soundproofing, partially (seeCentre floor side soundproofing: Removal - Re-fitting) (68A, Soundproofing),

- the centre floor rear soundproofing, partially (seeCentre floor rear soundproofing: Removal - Re-fitting) (68A, Soundproofing),

- the C-pillar lower trim (see C-pillar lower trim: Re-moval - Refitting) (71A, Body internal trim),

- the luggage retainer cross member (see Luggageretaining cross member: Removal - Refitting)(41D, Rear lower structure),

- the luggage compartment floor lining (see Lug-gage compartment floor lining: Removal - Refit-ting) (71A, Body internal trim).


a Note the fuel filler flap opening release cable routing.

a Detach the fuel filler flap release control cable fromthe mounting clips.

a Remove the fuel filler flap lock.

REFITTING


a Check the condition of the mounting clips and re-place them if necessary.


a Refit the release cable on the mounting clips.

131893

131894

51A-20

SIDE OPENING ELEMENT MECHANISMSFuel filler flap opening control cable: Removal - Refitting 51A

a Refit the fuel filler flap lock.


a Refit:

- the luggage compartment floor lining (see Lug-gage compartment floor lining: Removal - Refit-ting) (71A, Body internal trim),

- the luggage retainer cross member (see Luggageretaining cross member: Removal - Refitting)(41D, Rear lower structure),

- the C-pillar lower trim (see C-pillar lower trim: Re-moval - Refitting) (71A, Body internal trim),

- the centre floor rear soundproofing, partially (seeCentre floor rear soundproofing: Removal - Re-fitting) (68A, Soundproofing),

- the centre floor side soundproofing, partially (seeCentre floor side soundproofing: Removal - Re-fitting) (68A, Soundproofing),



- the front door sill lining (see Front door sill lining:Removal - Refitting) (71A, Body internal trim),


- the fuel filler flap release control cable on the bon-net release control (see 52A, Non-side openingelement mechanisms, Bonnet release control:Removal - Refitting, page 52A-1) .

131895

52A-1

NON-SIDE OPENING ELEMENT MECHANISMSBonnet release control: Removal - Refitting 52A

REMOVAL


a Remove:

- the front door sill lining (see B-pillar lower trim:Removal - Refitting) (71A, Body internal trim),

- the cab floor lining (see Cab floor lining: Removal- Refitting) (71A, Body internal trim).


a Remove:

- the bolts (1) ,

- the bonnet release control,

- the bonnet release cable,

- the hatch release control cable.

REFITTING


a Refit:

- the hatch release control cable,

- the bonnet opening cable,

- the bonnet release control,

- the bolts (1) .


a Refit:


- the front door sill lining (see B-pillar lower trim:Removal - Refitting) (71A, Body internal trim).

130295

52A-2

NON-SIDE OPENING ELEMENT MECHANISMSBonnet lock: Removal - Refitting 52A

REMOVAL

I - OPERATION FOR PREPARATION OF PART CONCERNED

a Remove the front bumper (see 55A, Exterior pro-tection, Front bumper: Removal - Refitting, page55A-1) .

a Remove:

- the bolts (1) ,

- the clips (2) ,

- the radiator upper grille.


a Remove:

- the bolts (3) ,

- the bonnet catch.

a Remove the bonnet release cable (4) .

Tightening torquesm

bonnet catch bolts 22 N.m

135023

135024

130226

52A-3

NON-SIDE OPENING ELEMENT MECHANISMSBonnet lock: Removal - Refitting 52A

REFITTING


a Place the bonnet release cable at (5) and (6) .

a Refit:

- the bonnet catch,

- the bolts (7) on the bonnet catch.

a Pre-tighten the bonnet catch bolts.

a Adjust the bonnet clearances and flush fitting (seeVehicle panel gaps: Adjustment value) (01C, Ve-hicle bodywork specifications).

a Torque tighten the bonnet catch bolts (22 N.m).


a Refit:

- the radiator upper grille,

- the clips (2) ,

- the bolts (1) ,

- the front bumper (see 55A, Exterior protection,Front bumper: Removal - Refitting, page 55A-1).

130227

135024

52A-4

NON-SIDE OPENING ELEMENT MECHANISMSBonnet release cable: Removal - Refitting 52A

REMOVAL


a Remove:

- the door sill lining (see Front door sill lining: Re-moval - Refitting) (71A, Body internal trim),


- the front wheel arch liner partially (see 55A, Exteri-or protection, Front wheel arch liner: Removal -Refitting, page 55A-10) (55A, Exterior protection),

- the front bumper (see 55A, Exterior protection,Front bumper: Removal - Refitting, page 55A-1)(55A, Exterior protection).


a Remove:

- the bolts (1) ,

- the bonnet release handle.

a Note the routing of the bonnet release cable.

a Remove the bulkhead cable routing blanking piece.

a Remove:

- the bonnet catch (see 52A, Non-side opening el-ement mechanisms, Bonnet lock: Removal -Refitting, page 52A-2) (52A, Non-side opening el-ement mechanisms),

- the bonnet catch cable,

- the bonnet release cable.

REFITTING


a Refit:

- the release cable on the bonnet lock,

- the bonnet catch (see 52A, Non-side opening el-ement mechanisms, Bonnet lock: Removal -Refitting, page 52A-2) (52A, Non-side opening el-ement mechanisms),

131072

131073

131074

52A-5

NON-SIDE OPENING ELEMENT MECHANISMSBonnet release cable: Removal - Refitting 52A

- the bonnet release cable,

- the cable routing blanking piece on the bulkhead,

- the bonnet release handle,

- the bolts of the bonnet release handle.


a Refit:

- the front bumper (see 55A, Exterior protection,Front bumper: Removal - Refitting, page 55A-1)(55A, Exterior protection),

- the front wheel arch liner (see 55A, Exterior pro-tection, Front wheel arch liner: Removal - Refit-ting, page 55A-10) (55A, Exterior protection),


- the door sill lining (see Front door sill lining: Re-moval - Refitting) (71A, Body internal trim).

52A-6

NON-SIDE OPENING ELEMENT MECHANISMSTailgate lock: Removal - Refitting 52A

REMOVAL


a Remove the tailgate trim (see Tailgate trim: Re-moval - Refitting) (73A, Non-side opening ele-ments trim).



a Disconnect the power supply connector.

a Remove the tailgate lock.

REFITTING


a Connect the supply connector.

a Refit:

- the tailgate lock,

- the bolts (1) .

a Torque tighten the tailgate lock bolts (22 N.m).


a Refit the tailgate trim (see Tailgate trim: Removal -Refitting) (73A, Non-side opening elements trim).

Tightening torquesm

tailgate lock bolts 22 N.m

130452

52A-7

NON-SIDE OPENING ELEMENT MECHANISMSTailgate strut: Removal - Refitting 52A

REMOVAL


a


a Unclip the clips (1) without removing them.

a Remove the struts whilst immobilising the tailgate.

REFITTING

I - REFITTING PREPARATIONS OPERATION

a Position the clips on the tailgate strut.


a Refit the tailgate strut.

WARNING

The strut is fitted in such a way as to preventleaks. Note the strut's direction of fitting (positionof the body and strut rod) before removing it, inorder to refit the strut identically during the refit-ting operation.

130453

130454

52A-8

NON-SIDE OPENING ELEMENT MECHANISMSTailgate exterior opening control: Removal - Refitting 52A

REMOVAL

I - OPERATION FOR REMOVAL OF PART CONCERNED

a Remove the tailgate trim (see Tailgate trim: Re-moval - Refitting) (73A, Non-side opening ele-ments trim).


a Remove the exterior opening control (1) of the tail-gate using the tool (Car. 1597).

a Disconnect the connector (2) from the exterior open-ing control of the tailgate.

REFITTING


a Connect the connector (2) for the exterior openingcontrol of the tailgate.

a Refit the exterior opening control (1) of the tailgate.


a Refit the tailgate trim (see Tailgate trim: Removal -Refitting) (73A, Non-side opening elements trim).

Special tooling required

Car. 1597 Trim removal lever.

130455

52A-9

NON-SIDE OPENING ELEMENT MECHANISMSSunroof: Removal - Refitting

ELECTRICAL SUNROOF + FIXED REAR SECTION

52AREMOVAL


a Remove:

- the roof bar (see 56A, Exterior equipment, Roofbar: Removal - Refitting, page 56A-8) (56A, Exte-rior equipment),

- the sunroof mobile panel (see 52A, Non-sideopening element mechanisms, Sunroof mobilepanel: Removal - Refitting, page 52A-12) (Non-side opening element mechanisms),

- the sunroof deflector (see 52A, Non-side openingelement mechanisms, Sunroof deflector: Re-moval - Refitting, page 52A-13) (Non-side open-ing element mechanisms),

- the headlining (see Headlining: Removal - Refit-ting) (71A, Body internal trim),

- the sunroof opening motor (see Sunroof openingmotor: Removal - Refitting) (87A, Electric win-dows - Sunroof),

- the sunroof sunblind (see 52A, Non-side openingelement mechanisms, Sunroof sunblind: Re-moval - Refitting, page 52A-14) (Non-side open-ing element mechanisms),

- the sunblind of the fixed glass roof (see 52A, Non-side opening element mechanisms, Fixed glassroof sunblind: Removal - Refitting, page 52A-17) (Non-side opening element mechanisms).


a Detach the seal (1) .

a Remove:

- the nuts (2) ,

- the bolts (3) .

130456

Note:

Whenever a used seal is removed, refit a newseal from the refitting kit available from the PartsDepartment.

130457

52A-10

NON-SIDE OPENING ELEMENT MECHANISMSSunroof: Removal - Refitting


52A

a Remove:

- the bolts (4) ,

- the side panel.

a Cut the cement bead around the edge of the sunroofoperating mechanism (this operation requires twopeople).

a Remove the sunroof operating mechanism.

REFITTING


a For the preparation and the bonding (see Bondingsunroof operating mechanisms: Description)(Technical Note 560A, 54A, Windows).

a Position the shims around the edge of the sunroofoperating mechanism.

a Fit the sunroof operating mechanism.

a Equal out the clearances and shut lines.


a Refit:

- the sunblind of the fixed glass roof (see 52A, Non-side opening element mechanisms, Fixed glassroof sunblind: Removal - Refitting, page 52A-17) (Non-side opening element mechanisms),

- the sunroof sunblind (see 52A, Non-side openingelement mechanisms, Sunroof sunblind: Re-moval - Refitting, page 52A-14) (Non-side open-ing element mechanisms),

- the sunroof opening motor (see Sunroof openingmotor: Removal - Refitting) (87A, Electric win-dows - Sunroof),



- the sunroof mobile panel (see 52A, Non-sideopening element mechanisms, Sunroof mobilepanel: Removal - Refitting, page 52A-12) (Non-side opening element mechanisms),

- the roof bar (see 56A, Exterior equipment, Roofbar: Removal - Refitting, page 56A-8) (56A, Exte-rior equipment).

130458

130459

52A-11

NON-SIDE OPENING ELEMENT MECHANISMSSunroof opening control: Removal - Refitting


52A

REMOVAL


a Remove the sunroof opening control (1) using thetool (Car. 1597).

a Disconnect the connectors (2) .

REFITTING



a Refit the sunroof opening control.



130460

130461

52A-12

NON-SIDE OPENING ELEMENT MECHANISMSSunroof mobile panel: Removal - Refitting


52A

REMOVAL


a Half-open the sunroof mobile panel.

a Remove the sunroof deflector (see 52A, Non-sideopening element mechanisms, Sunroof deflec-tor: Removal - Refitting, page 52A-13) (Non-sideopening element mechanisms).


a Remove the bolts (1) from the front of the sunroofmobile panel

a Remove:

- the bolt (2) from the rear of the sunroof mobile pan-el,

- the sunroof mobile panel (this operation requirestwo people).

REFITTING


a

a Lubricate the linkages and rail mechanisms.

a Refit the sunroof mobile panel (this operation re-quires two people).

a Torque tighten:

- the sunroof mobile panel front bolts (5.6 N.m),

- the sunroof mobile panel rear bolt (5.6 N.m).


a Refit the sunroof deflector (see 52A, Non-sideopening element mechanisms, Sunroof deflec-tor: Removal - Refitting, page 52A-13) (Non-sideopening element mechanisms).

Tightening torquesm

sunroof mobile panelfront bolts

5.6 N.m

sunroof mobile panelrear bolt

5.6 N.m

130462

130463

Note:

When removing and refitting the sunroof mobilepanel, coat the bolts with a small amount of Fren-bloc.

When replacing the sunroof mobile panel,replace the bolts with the bolts supplied with thesunroof mobile panel.

52A-13

NON-SIDE OPENING ELEMENT MECHANISMSSunroof deflector: Removal - Refitting


52A

REMOVAL


a Half-open the mobile panel.


a Protect the upper bar of the sunroof deflector usingmasking tape

a Remove:

- the bolts (1) of the sunroof deflector,

- the sunroof deflector.

REFITTING


a Position the deflector return spring.

a Keep the deflector under pressure.

a Refit the sunroof deflector bolts.

a Torque tighten the sunroof deflector bolts (2 N.m).

Tightening torquesm

sunroof deflector bolts 2 N.m

130464

52A-14

NON-SIDE OPENING ELEMENT MECHANISMSSunroof sunblind: Removal - Refitting


52A

REMOVAL

I - REMOVAL PREPARATION STAGE

a Remove:



- the sunroof opening motor (see Sunroof openingmotor: Removal - Refitting) (87D, Electric win-dows - Sunroof).


a Remove:

- the bolts (1) ,

- the earth bolts (2) ,

- the sunroof sunblind (this operation requires twopeople).

REFITTING


a Refit:

- the sunroof sunblind (this operation requires twopeople),

- the bolts.

a Torque tighten the sunroof sunblind bolts (3 N.m).


a Refit:

- the sunroof opening motor (see Sunroof openingmotor: Removal - Refitting) (87D, Electric win-dows - Sunroof),

- the headlining (see Headlining: Removal - Refit-ting) 71A, Body internal trim),

- the sunroof deflector (see 52A, Non-side openingelement mechanisms, Sunroof deflector: Re-moval - Refitting, page 52A-13) (Non-side open-ing element mechanisms).

Tightening torquesm

sunroof sunblind bolts 3 N.m

130465

52A-15

NON-SIDE OPENING ELEMENT MECHANISMSFixed glass roof: Removal - Refitting 52A

REMOVAL


a

a Open the mobile panel to the half-open position.


a Remove:


- the roof bar (see 56A, Exterior equipment, Roofbar: Removal - Refitting, page 56A-8) ((56A, Ex-terior equipment).


a Unclip the trim (1) using the tool (Car. 1363).

a Unclip the trim (2) using the tool (Car. 1363).

a Remove the bolts (3) from the front of the mobilepanel.


Car. 1363 Set of tr im removal levers.

Tightening torquesm

mobile panel front bolts 5.6 N.m

mobile panel front bolts 5.6 N.m

IMPORTANT

To prevent the pyrotechnic components frombeing permanently deactivated or triggered (air-bags or pretensioners), wait for at least 3 min-utes after disconnecting the battery.

IMPORTANT

Never handle the pyrotechnic systems (preten-sioners or airbags) near to a source of heat ornaked flame - they may be triggered.

130466

130467

130468

52A-16

NON-SIDE OPENING ELEMENT MECHANISMSFixed glass roof: Removal - Refitting 52A

a Remove:

- the bolt (4) from the rear of the mobile panel,

- the mobile panel (this operation requires two peo-ple).

a Protect:

- the roof panel around the fixed glass roof usingmasking tape,

- the inside of the vehicle.

a Begin cutting the cement bead.

a Remove the fixed glass roof (5) (this operation re-quires two people).

REFITTING


a For the preparation and bonding (see Windowbonding: Description) (Technical Note 560A, 54A,Windows).


a Fit the fixed glass roof (this operation requires twopeople).

a

a Refit the mobile panel (this operation requires twopeople).

a Torque tighten:

- the mobile panel front bolts (5.6 N.m),

- the mobile panel front bolts (5.6 N.m).

a Refit:

- the trim (2) ,

- the trim (1) .

III - FINAL OPERATION

a Refit:

- the roof bar (see 56A, Exterior equipment, Roofbar: Removal - Refitting, page 56A-8) ((56A, Ex-terior equipment),

- the headlining (see Headlining: Removal - Refit-ting) (71A, Body internal trim).


130469

130470

Note:

When removing and refitting the mobile panel,coat the bolts with a small amount of Frenbloc.

When replacing the mobile panel, replace thebolts with the bolts supplied with the mobilepanel.

52A-17

NON-SIDE OPENING ELEMENT MECHANISMSFixed glass roof sunblind: Removal - Refitting 52A

REMOVAL


a Remove:


- the sunroof opening motor (see Sunroof openingmotor: Removal - Refitting) (87D, Electric win-dows - Sunroof).


a Remove:

- the bolts (1) of the fixed glass roof sunblind,

- the fixed glass roof sunblind.

REFITTING


a

Refit:

- the bolts of the fixed glass roof sunblind,

- the fixed glass roof sunblind.

a Torque tighten the bolts of the fixed glass roofsunblind (3 N.m).


a Refit:

- the sunroof opening motor (see Sunroof openingmotor: Removal - Refitting) (87D, Electric win-dows - Sunroof),

- the headlining (see Headlining: Removal - Refit-ting) (71A, Body internal trim).

Tightening torquesm

bolts of the fixed glassroof sunblind

3 N.m

130471

Note:

When removing and refitting the mobile panel,coat the bolts with a small amount of frenbloc.

When replacing the mobile panel, replace thebolts with the bolts supplied with the mobilepanel.

54A-1

WINDOWSWindscreen: Removal - Refitting 54A

REMOVAL


a Remove:

- the windscreen pillar trim (see Windscreen pillartrim: Removal - Refitting) (71A, Body internaltrim),

- the interior rear-view mirror (see 57A , Interiorequipment, Interior rear-view mirror: Removal -Refitting, page 57A-18) (57A, Interior equipment),

- the windscreen wiper arms (see Windscreen wip-er arm: Removal - Refitting) (85A, Wiping -Washing),

- the scuttle panel grille (see Scuttle panel grille:Removal - Refitting) (56A, Exterior equipment).

a Remove the windscreen trim (1) .

Fit the universal protector (Car. 1847).


a Protect the windscreen perimeter using maskingtape (2) .


REFITTING


a Position the two side positioning shims.

a Refit the rubber stop.

a For the preparation and the bonding (see Windowbonding: Description) (Technical Note 560A, 54A,Windows).


Car. 1847 Universal protector

130472

130473

130474

54A-2



a

a Refit the windscreen (this operation requires twopeople).

a Respect the following clearances and shut lines:

- windscreen - roof,

- windscreen - A-pillar.

Note:

Always use high modulus adhesive to bond therear window.

130475

130476

130477

54A-3



a Clip the trim piece in place (3) .

a Refit:

- the scuttle panel grille (see Scuttle panel grille:Removal - Refitting) (56A, Exterior equipment),


- the interior rear-view mirror (see 57A , Interiorequipment, Interior rear-view mirror: Removal -Refitting, page 57A-18) (57A, Interior equipment),

- the windscreen pillar trim (see Windscreen pillartrim: Removal - Refitting) (71A, Body internaltrim).

130478

54A-4

WINDOWSFront side door sliding window: Removal - Refitting 54A

REMOVAL


a Remove the front side door trim (see Front sidedoor trim: Removal - Refitting) (72A, Side openingelements trim).


a Remove the front side door seal cover.

a Lower the window to access the sliding window bolts(1) .


a Remove the front side door sliding window.

REFITTING


a

a Clean using HEPTANE (see Vehicle: Parts andconsumables for the repair) (04B, Consumables -Products).

a Wipe the bonding area of the window mountings us-ing a LINT-FREE CLOTH (see Vehicle: Parts andconsumables for the repair) (04B, Consumables -Products).

Tightening torquesm

front side door slidingwindow bolt

s6 N.m

130229

130230

Note:

When replacing the front side door sliding win-dow, refit the window mountings.

54A-5

WINDOWSFront side door sliding window: Removal - Refitting 54A

a Bond the window mountings in the position shown inthe diagram.

(X1) = 28 mm

a Leave to dry for at least 10 minutes.


a Refit the front side door sliding window glass.

a Torque tighten the front side door sliding windowbolt (s6 N.m) (1) .

a Refit the front side door seal cover.



a Refit the front side door trim (see Front side doortrim: Removal - Refitting) (72A, Side opening ele-ments trim).

145879

54A-6

WINDOWSRear side door fixed window: Removal - Refitting 54A

REMOVAL



a Place the sliding window of the rear side door at thebottom of the box to remove the window bolts.

a Remove:

- the door channel partially,

- the fixed upright upper bolt (1) .

a Remove:

- the window bolts (2) ,

- the fixed upright bolts (3) ,

- the fixed upright partially.

a Remove:

- the sliding window (4) ,

- the fixed upright (5) .


a Remove the rear side door fixed window (6) .

130801

130802

130803

130804

54A-7

WINDOWSRear side door fixed window: Removal - Refitting 54A

REFITTING


a Refit the rear side door fixed window.


a Refit:

- the fixed upright,

- the sliding window into the door box section,

- the fixed window bolts,

- the fixed upright bolts,

- the fixed upright upper bolt,

- the door channel,


54A-8

WINDOWSRear side door sliding window: Removal - Refitting 54A

REMOVAL




a Disconnect the connector of the rear side doorspeaker.

a Remove the door sealing film (1) .

a Lower the window to access the sliding window bolts(3) .

a Remove:

- the bolts (2) ,

- the bolts (3) .

a Remove:

- the bolt (4) ,

- the run channel (5) ,

- the rear door window seal partially,

- the rear side door sliding window.

REFITTING


a

Tightening torquesm

bolts of the rear sidedoor sliding window

6 N.m

130231

130232

130233

Note:

When replacing the rear side door sliding win-dow, refit the window mountings.

54A-9

WINDOWSRear side door sliding window: Removal - Refitting 54A

a Clean using HEPTANE (see Vehicle: Parts andconsumables for the repair) (04B, Consumables -Products).

a Wipe the bonding area of the window mountings us-ing a LINT-FREE CLOTH (see Vehicle: Parts andconsumables for the repair) (04B, Consumables -Products).

a Bond the window mountings in the position shown inthe diagram.

(X1) = 9 mm, (X2) = 128 mm

a Leave to dry for at least 10 minutes.


a Refit:

- the rear side door window seal,

- the rear side sliding window.

- the run channel (5) ,

- the bolt (4) ,

a Torque tighten the bolts of the rear side door slid-ing window (6 N.m) (6) .

a Refit:

- the bolts (7) ,

- the door sealing film (1) .

a Connect the connector of the rear side door speak-er.



a Refit the rear side door trim (see Rear side doortrim: Removal - Refitting) (72A, Side opening ele-ment trim).

145880

130234

54A-10

WINDOWSRear quarter panel window: Removal - Refitting 54A

REMOVAL


a Remove:


- the lower trim of the C-pillar (see C-pillar lowertrim: Removal - Refitting) (71A, Body internaltrim),

- the upper trim of the C-pillar (see C-pillar uppertrim: Removal - Refitting) (71A, Body internaltrim).


a Protect the edge of the rear quarter panel windowusing masking tape.

a Pierce the cement bead using a cutting wire in therear section.


REFITTING

I - OPERATION FOR PREPARATION OF PART CONCERNED

a Replace the seal (1) if necessary.

a For the preparation and the bonding (see Windowbonding: Description) (Technical Note 560A, Win-dows).


a Use the correct size of cement bead.

130235

130236

130237

54A-11

WINDOWSRear quarter panel window: Removal - Refitting 54A

a Bond the rear quarter panel window.

a Refit the rear quarter panel window with the clips (2).

a Balance the adjustments and shut the lines.

a


a Refit:

- the upper trim of the C-pillar (see C-pillar uppertrim: Removal - Refitting) (71A, Body internaltrim),

- the lower trim of the C-pillar (see C-pillar lowertrim: Removal - Refitting) (71A, Body internaltrim),

- the rear inner sill trim (see Rear door sill lining:Removal - Refitting) (71A, Body internal trim).

130238

Note:

Once the cement has dried, cut the tabs at thestops.

54A-12

WINDOWSRear screen: Removal - Refitting 54A

REMOVAL


a Remove:

- the tailgate trim (see Tailgate trim: Removal - Re-fitting) (73A, Non-side opening elements trim),

- the rear screen wiper arm (see Rear screen wiperarm: Removal - Refitting) (85A, Washing - Wip-ing),

- the tailgate locking switch (see Tailgate lockingswitch: Removal - Refitting) (87C, Opening ele-ment management).

a Disconnect the heated rear screen wiring connectorand the aerial connector as well as the earths locat-ed against the rear screen.

a Protect the edges of the rear screen using maskingtape.



REFITTING


a For the preparation and the bonding (see Windowbonding: Description) (Technical Note 560A, 54A,Windows).


a

a Refit the rear screen mouldings (1) .

a Use the correct size of cement bead.

a Bond the rear screen (this operation requires twopeople).

a Respect the following clearances and shut lines:

- rear screen - roof,

- rear screen - rear wings.

130296

Note:

Use high modulus adhesive for bonding the rearscreen.

130297

54A-13

WINDOWSRear screen: Removal - Refitting 54A


a Connect the heated rear screen wiring connectorand the aerial connector as well as the earths locat-ed against the rear screen.

a Refit:

- the tailgate locking switch (see Tailgate lockingswitch: Removal - Refitting) (87C, Opening ele-ment management),

- the rear screen wiper arm (see Rear screen wiperarm: Removal - Refitting) (85A, Washing - Wip-ing),

- the tailgate trim (see Tailgate trim: Removal - Re-fitting) (73A, Non-side opening elements trim).

130298

55A-1

EXTERIOR PROTECTIONFront bumper: Removal - Refitting 55A

REMOVAL


a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment).

a Remove:

- the engine undertray,

- the front wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres).


a Remove the clips (1) .

a Remove:

- the clips (2) ,

- the bolts (3) ,

- the front section of the front wheel arch liner.


a Disconnect the headlight washer jets supply pipe (5)(depending on the equipment level).

131896

131897

131898

131899

55A-2

EXTERIOR PROTECTIONFront bumper: Removal - Refitting 55A


a Remove the front bumper unit (this operation re-quires two people).

a Disconnect the various connectors (according to theequipment level).

REFITTING


a Connect:

- the various connectors (depending on the equip-ment level),

- the headlight washer jets supply pipe (5) (depend-ing on the equipment level).

a Refit:

- the front bumper (this operation requires two peo-ple),

- the clips (6) ,

- the bolt (4) ,

- the bolts (3) ,

- the clips (2) ,

- the clips (1) .


a Refit:

- the front wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres),

- the engine undertray.

131900

131901

55A-3

EXTERIOR PROTECTIONFront bumper: Stripping - Rebuilding 55A

STRIPPING

I - STRIPPING PREPARATION OPERATION

a Remove the front bumper (see 55A, Exterior pro-tection, Front bumper: Removal - Refitting, page55A-1) .

II - STRIPPING OPERATION FOR PART CONCERNED

a

a Remove:

- the front bumper grilles (1) ,

- the proximity radars (depending on the equipmentlevel) (see Proximity radar: Removal - Refitting)(87F, Parking distance control),

- the front bumper wiring,

- the headlight washer jet (depending on the equip-ment level) (see Headlight washer jet: Removal -Refitting) (85A, Wiping - Washing),

- the headlight washer pipe,

- the front fog light (see Front fog light: Removal -Refitting) (80B, Headlights).

REBUILDING

I - REBUILDING OPERATION FOR PART CONCERNED

a

a Refit:

- the front fog light (see Front fog light: Removal -Refitting) (80B, Headlights),

- the headlight washer pipe,

- the headlight washer jet (depending on the equip-ment level) (see Headlight washer jet: Removal -Refitting) (85A, Wiping - Washing),

- the front bumper wiring,


- the front bumper grilles (1) .


a Refit the front bumper (see 55A, Exterior protec-tion, Front bumper: Removal - Refitting, page55A-1) .

131902

Note:

Mark the direction in which the proximity radarconnector is fitted before removal.

131903

WARNING

The distance control radars are fragile. Handlewith care as the external part cannot withstandimpacts.

When drying the bumper and/or proximity radars,the temperature must not exceed 60˚C.

55A-4

EXTERIOR PROTECTIONRear bumper: Removal - Refitting 55A

REMOVAL


a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment).


a Remove the clips (1)



a Remove the rear bumper partially.

a Disconnect the various connectors (according to theequipment level).

a Remove the rear bumper (this operation requirestwo people).

REFITTING


a Connect the various connectors (depending onequipment level).


a Position the rear bumper (this operation requires twopeople).

a Refit:

- the clips (3) ,

- the bolts (2) ,

131904

131905

131906

131907

55A-5

EXTERIOR PROTECTIONRear bumper: Removal - Refitting 55A

- the clips (1) .


a Carry out a function test on the proximity radar.

55A-6

EXTERIOR PROTECTIONRear bumper: Stripping - Rebuilding 55A

STRIPPING


a Remove the rear bumper (this operation requirestwo people) (see 55A, Exterior protection, Rearbumper: Removal - Refitting, page 55A-4) .


a

a Remove:


- the rear bumper wiring.

a Remove:

- the bolts (1) ,

- the rear fog light (depending on the equipment lev-el).

a Unclip the reflector mounting at (2) .

a Remove the reflector.

REBUILDING


a

a Refit:

- the reflector,

- the rear fog light (depending on the equipment lev-el),

- the bolts.

131908

Note:

Mark the direction in which the proximity radarconnector is fitted before removal.

131909

131910

WARNING

The distance control radars are fragile. Handlewith care as the external part cannot withstandimpacts.

When drying the bumper and/or proximity radars,the temperature must not exceed 60˚C.

55A-7

EXTERIOR PROTECTIONRear bumper: Stripping - Rebuilding 55A

a Refit:

- the rear bumper wiring,

- the proximity radars (depending on the equipmentlevel) (see Proximity radar: Removal - Refitting)(87F, Parking distance control).


a Refit the rear bumper (this operation requires twopeople) (see 55A , Exterior protection, Rearbumper: Removal - Refitting, page 55A-4) .

131908

55A-8

EXTERIOR PROTECTIONFront side door protective strip: Removal - Refitting 55A

REMOVAL


a Heat the edges (1) of the front door moulding usinga heating gun.

a

a Protect the door rabbet using masking tape.

a Unclip the rear section of the moulding (2) by pullingon the lever arm using the (Car. 1597).

REFITTING


a


a Refit the front side door moulding.



130299

130300

Note:

Make sure that the body is not damaged.

Note:

Always clean the body and the moulding beforestar ting the refitting procedure.

55A-9

EXTERIOR PROTECTIONRear side door protective strip: Removal - Refitting 55A

REMOVAL


a Heat the edges (1) of the rear door moulding using aheating gun.

a

a Protect the door rabbet using masking tape.

a Unclip the rear section of the moulding (2) by pullingthe lever arm using the tool (Car. 1597).

REFITTING


a


a Refit the rear side door moulding at.



130301

130302

Note:

Make sure that the body is not damaged.

Note:

Always clean the body and the moulding beforestar ting the refitting procedure.

55A-10

EXTERIOR PROTECTIONFront wheel arch liner: Removal - Refitting 55A

REMOVAL


a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment),

a Remove the front wheels (see Wheel: Removal -Refitting) (35A, Wheels and tyres).


a Remove:

- the clips (1) ,

- the front splash guard,

- the bolts (2) ,

- the wheel arch liner starting with the front section.

REFITTING


a Check the condition of the clips and replace if neces-sary.


a Refit the front wheel arch liner starting with the rearsection.

a Check the condition of the clips (3) and replace themif necessary.

a Refit:

- the front splash guard,

- the clips (1) ,

- the bolts (2) ,


a Refit the front wheels (see Wheel: Removal - Refit-ting) (35A, Wheels and tyres)

130303

130304

130305

55A-11

EXTERIOR PROTECTIONRear wheel arch liner: Removal - Refitting 55A

REMOVAL


a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment),

a Remove the rear wheels (see Wheel: Removal -Refitting) (35A, Wheels and tyres).


a Remove:

- the clips (1) ,

- the bolts (2) ,

- the rear wheel arch liner.

REFITTING


a Check the condition of the clips and replace them ifnecessary.


a Refit:

- the rear wheel arch liner,

- the clips (1) ,

- the bolts (2) .

III - REFITTING OPERATION FOR PART CONCERNED

a Refit the rear wheels (see Wheel: Removal - Refit-ting) (35A, Wheels and tyres).

130306

56A-1

EXTERIOR EQUIPMENTScoop under the scuttle panel grille: Removal - Refitting 56A

REMOVAL


a Remove:


- the scuttle half-grille (see 56A, Exterior equip-ment, Scuttle panel half-grille: Removal - Refit-ting, page 56A-5) ,

- the windscreen wiper mechanism (see Wind-screen wiper mechanism: Removal - Refitting)(85A, Wiping - Washing).


a Remove:

- the bolts (1) ,

- the windscreen wiper motor wiring,

- the scoop under the scuttle panel grille.

REFITTING


a Refit:

- the scoop under the scuttle panel grille.

- the windscreen wiper motor wiring,

- the bolts.


a Refit:

- the windscreen wiper mechanism (see Wind-screen wiper mechanism: Removal - Refitting)(85A, Wiping - Washing),

- the scuttle half-grille (see 56A, Exterior equip-ment, Scuttle panel half-grille: Removal - Refit-ting, page 56A-5) ,

- the windscreen wiper arms (see Windscreen wip-er arm: Removal - Refitting) (85A, Wiping -Washing).

130307

56A-2

EXTERIOR EQUIPMENTDoor mirror: Removal - Refitting 56A

REMOVAL


a Remove:

- the cover from the corner of the door mirror,



a Remove:

- the clips (1) ,

- the bolts (2) .

a Disconnect the supply connectors (depending onequipment level).

a Remove the door mirror.

REFITTING


a Refit:

- the door mirror,

- the bolts,

- the clips.

a Connect the supply connector (depending on equip-ment level).


a Check that it is working correctly.

a Refit:


- the cover on the corner of the door mirror.

130240

130239

56A-3

EXTERIOR EQUIPMENTDoor mirror casing: Removal - Refitting 56A

REMOVAL


a Remove the door mirror glass (see 56A, Exteriorequipment, Door mirror glass: Removal - Refit-ting, page 56A-4) .


a Unclip the retaining clips using a flat-blade screw-driver.

a Fold in the door mirror.

a Remove the door mirror cover (1) .

a Check the condition of the clips and replace the doormirror cover, if necessary.

REFITTING


a Fit the door mirror cover.


a Refit the door mirror glass (see 56A, Exteriorequipment, Door mirror glass: Removal - Refit-ting, page 56A-4) .

130141

130142

56A-4

EXTERIOR EQUIPMENTDoor mirror glass: Removal - Refitting 56A

REMOVAL


a Protect the edges of the door mirror using maskingtape.

a Unclip the door mirror glass using the tool (Car.1363).

a Disconnect the supply connectors (depending onequipment level).

REFITTING


a Connect the supply connector (depending on equip-ment level).

a Refit the door mirror glass.


Car. 1363 Set of tr im removal levers.

130143

130144

130145

56A-5

EXTERIOR EQUIPMENTScuttle panel half-grille: Removal - Refitting 56A

REMOVAL


a Remove:

- the seals (1) ,

- the windscreen wiper arms (see Windscreen wip-er arm: Removal - Refitting) (85A, Wiping -Washing).



a Remove the scuttle half-grille (3) .

a Remove the hose (4) .

REFITTING


a Refit:

- the pipe,

- the scuttle half-grille,

- the clips.


a Refit:


- the seals.

130308

130311

130309

130310

56A-6

EXTERIOR EQUIPMENTRear badges: Removal - Refitting 56A

REMOVAL


a Unclip the vehicle badge.

REFITTING


a Remove the protective paper from the back of thevehicle badge.

1 - "KOLEOS" badge

a Position the template - badge assembly:

- (X1) : 200 mm,

- (X2) : 15.5 mm.

a Stick on the vehicle badge.

a Remove the template.

2 - "RENAULT" badge

a Position the template - badge assembly:

- (X3) : 67.5 mm,

- (X4) : 98 mm,

- (X5) : 9 mm.

a Stick on the vehicle badge.

a Remove the template.

131916

131917

56A-7

EXTERIOR EQUIPMENTSill panel extension: Removal - Refitting 56A

REMOVAL


a Remove:

- the bolts (1) ,

- the clip (2) ,

- the sill panel extender.

REFITTING


a Check the condition of the mountings and replacethem if necessary.

II - OPERATION FOR REFITTING PART CONCERNED

a Refit:

- the sill panel extender,

- the clip (2) ,

- the bolts (1) .

131915

56A-8

EXTERIOR EQUIPMENTRoof bar: Removal - Refitting 56A

REMOVAL


a Remove the front and rear roof bar trims (1) by turn-ing them from the inside towards the outside.

a Remove:

- the front and rear bolts (2) ,

- the roof bar.

a Carry out the same operation for the roof bar on theleft-hand side.

REFITTING


a Refit:

- the roof bar,

- the bolts,

- the front and rear roof bar trims.

a Torque tighten the roof bar bolts (25 N.m).


a Check that it is operating correctly.

Tightening torquesm

roof bar bolts 25 N.m

130241

130242

57A-1

INTERIOR EQUIPMENTDashboard: Removal - Refitting 57A

REMOVAL



a Remove the seal (1) .

a Remove:


- the door sill lining (see Front door sill lining: Re-moval - Refitting) (71A, Body internal trim).

a Unclip the side cover (2) .



Tightening torquesm

passenger front airbagbolts

15 N.m

IMPORTANT

To prevent the pyrotechnic components from beingpermanently deactivated or triggered (airbags orpretensioners), wait for at least 3 minutes after dis-connecting the battery.

IMPORTANT

Never handle the pyrotechnic systems (pretension-ers or airbags) near to a source of heat or nakedflame - they may be triggered.

131936

Note:

Each time a worn seal is removed, replace it witha new seal from the refitting kit available from theparts department.

131937

57A-2


a Remove the bolt (3)

a Remove:

- the bolt (4) ,

- the trim (5) from the cab floor.

a Remove the bonnet release handle.

a Remove the lower cover (6) .

a Disconnect the connectors.

a Remove:

- the bolts (7) ,

- the steering wheel (see Steering wheel: Removal- Refitting) (36A, Steering assembly).

a Remove the cover (8) using the tool (Car. 1597).

131938

131939

131940

131941

131942

57A-3


a Remove:

- the bolts (9) ,

- the speaker.

a Disconnect the speaker connector.

a Remove:

- the instrument panel (see Instrument panel: Re-moval - Refitting) (83A, Instrument panel),

- the glovebox (see 5 7 A, Interior equipment,Glovebox: Removal - Refitting, page 57A-14) ,

- the navigation computer (see Navigation comput-er: Removal - Refitting) (83C, On-board telemat-ics system).


a Remove the airbag bolt (11) .

a

a Disconnect the airbag connectors (14) .

131943

131944

WARNINGTo ensure the airbag is not damaged duringremoval, do not use a tool with a point or a sharpedge.

131945

131946

Note:

To disconnect the airbag connector, insert a thinflat-blade screwdriver wrapped in adhesive tapeinto the notch (12) , lift the safety device (13) anddisconnect the connector.

131947

57A-4



a Unclip the trim.


a Remove:

- the gear lever cover (17) ,

- the pin (18) .

a Unclip the gear lever (19) .

a Unclip the gear lever plate (20) .

a Disconnect the connector (21) .


131948

131949

131950

131951

131952

57A-5


a Remove:

- the bolts (23) ,

- the trim (24) ,

- the radio (see Radio: Removal - Refitting) (86A,Radio).



a Remove:

- the control panel (26) ,

- the centre console (see 57A, Interior equipment,Centre console: Removal - Refitting, page 57A-15) .

a Remove the trim (27) .


a Remove:

- the bolts (29) ,

- the display.


131953

131954

131955

131956

131957

57A-6




a Remove the cover (31) using the tool (Car. 1597).


a Remove:

- the bolts (32) ,

- the speaker.


a Remove the side cover (33) .

a Disconnect the connector.

131958

131959

131960

130968

57A-7



a Partially remove the dashboard (this operation re-quires two people).

a Remove the dashboard (this operation requires twopeople).

a Remove:

- the bolts (34) ,

- the air duct (35) .

a Remove:

- the bolts (36) ,

- the passenger front airbag (37) .

REFITTING


a Check that the wiring is in good condition.

a Refit:

- the passenger front airbag (37) ,

- the bolts (36) .

a Torque tighten the passenger front airbag bolts(15 N.m).

a Refit:

- the air duct (35) ,

- the bolts (34) .


a Refit:

- the various wiring harnesses on the dashboard,

- the dashboard (this operation requires two people),

- the dashboard bolts starting with the central bolts.


a Refit the side cover (33) .

a Connect the connector.

a Refit:

- the speaker,

- the bolts (32) ,

131962

Note:

Mark the position of the various front dashboardwiring harnesses.

131963

131964

57A-8


- the speaker cover (31) ,

- the bolt (30) ,

- the display,

- the trim (27) ,

- the control panel,

- the air conditioning control panel,

- the radio (see Radio: Removal - Refitting) (86A,Radio),

- the centre console (see 57A, Interior equipment,Centre console: Removal - Refitting, page 57A-15) ,

- the trim (24) ,

- the gear lever plate (20) ,


- the bolts (16) ,

- the trim ,

- the lower cover (15) ,

- the passenger airbag,

- the airbag bolts (11) ,

- the bolts (10) ,

- the navigation computer (see Navigation comput-er: Removal - Refitting) (83C, On-board telemat-ics system),


- the instrument panel (see Instrument panel: Re-moval - Refitting) (83A, Instrument panel),

- the speaker,

- the bolts (9) ,

- the speaker cover (8) .

a Check that the wheels are set straight.

a Refit the rotary switch.


a Refit:

- the bolts,

- the steering wheel (see Steering wheel: Removal- Refitting) (36A, Steering assembly),

- the bolts (7) ,


- the cab floor trim (5) ,

- the bolts (4) ,

- the bolts (3) ,

- the side cover (2) ,

- the door sill lining (see Front door sill lining: Re-moval - Refitting) (71A, Body internal trim),


- the seal (1) .


57A-9

INTERIOR EQUIPMENTDashboard: Stripping - Rebuilding 57A

STRIPPING



a Remove:

- the dashboard (see 57A, Interior equipment,Dashboard: Removal - Refitting, page 57A-1) ,

- the glovebox (see 5 7 A, Interior equipment,Glovebox: Removal - Refitting, page 57A-14) .


a Remove:

- the bolts (1) ,


a Remove:

- the bolts (3) ,

- the passenger front airbag (4) .

a Press:

- on the clips (6) on side (5) ,

- on the side air vent at (6) .

Tightening torquesm

passenger front airbagbolts

8 N.m

IMPORTANT

To prevent the pyrotechnic components from beingpermanently deactivated or triggered (airbags orpretensioners), wait for at least 3 minutes after dis-connecting the battery.

IMPORTANT

Never handle the pyrotechnic systems (pretension-ers or airbags) near to a source of heat or nakedflame - they may be triggered.

131966

131967

131968

57A-10


a Press on the clips (7) on both sides.

a Remove the centre air vent (8) .

a Remove the trim (9) .

a Remove the front air vent (10) .

a Remove the side air vent (11) .

REBUILDING


a Refit:

- the passenger front airbag (4) ,

- the bolts (3) ,

a Torque tighten the passenger front airbag bolts (8N.m).

a Refit:

- air duct (2) ,

- the bolts (1) ,

- the side air vent (11) ,

- the front air vent (10) ,

- the trim (9) ,

- the centre air vent (8) ,

- the side air vent.


a Refit:


- the dashboard (see 57A, Interior equipment,Dashboard: Removal - Refitting, page 57A-1) .

131969

131970

131971

131972

57A-11



57A-12

INTERIOR EQUIPMENTDashboard air vent: Removal - Refitting 57A

a

REMOVAL



a Remove the dashboard (see 57A, Interior equip-ment, Dashboard: Removal - Refitting, page 57A-1) .


a Remove:

- the bolts (1) ,


a Press on the clips at (3) and (4) .

a Remove the side air vent.

a Press on both sides of the clips at (5) .

a Remove the centre air vent (6) .

REFITTING


a Refit:

- the centre air vent,

- the side air vent,

- air duct ,

- the bolts.

IMPORTANT

To prevent the pyrotechnic components frombeing permanently deactivated or triggered (air-bags or pretensioners), wait for at least 3 min-utes after disconnecting the battery.

IMPORTANT

Never handle the pyrotechnic systems (preten-sioners or airbags) near to a source of heat ornaked flame - they may be triggered.

130312

130313

130314

57A-13

INTERIOR EQUIPMENTDashboard air vent: Removal - Refitting 57A


a Refit the dashboard (see 57A, Interior equipment,Dashboard: Removal - Refitting, page 57A-1) .


57A-14

INTERIOR EQUIPMENTGlovebox: Removal - Refitting 57A

REMOVAL


a Remove the lower bolts (1) .

a Remove the upper bolts (2) .

a Take out the glovebox.

a Disconnect the connectors.

a Remove the glovebox.

REFITTING



a Refit:

- the glovebox,

- the upper bolts,

- the lower bolts.

130315

130316

57A-15

INTERIOR EQUIPMENTCentre console: Removal - Refitting 57A

REMOVAL


a Unclip the trims.



a Remove:

- the bolts (2) ,

- the gear lever plate (3) .

a Remove:


- the pin (3) .

a Unclip the gear lever (4) .

130317

130318

6-SPEED MANUAL GEARBOX

130319

6-SPEED AUTOMATIC GEARBOX

130320

57A-16





a Partially remove the trim,




a Disconnect the connectors (11) .

a Move the front seats forward.

130329

130322

130323

130324

130325

57A-17


a Remove:

- the bolts (12) ,

- the centre console (13) .

REFITTING


a Refit:

- the centre console,

- the bolts (12) .

a Push the front seats back.

a Connect the connectors (11) .

a Refit:

- the bolts (10) ,


- the bolts (8)

- the trim.

a Refit:

- the bolts (2) ,

- the gear lever plate (3) .

a Clip on the gear lever plate.


a Connect the connector (6) .

a Clip:

- the gear lever plate (5) ,

- the gear lever (4) .

a Refit:

- the pin (3) ,

- the gear lever cover (2) .


a Clip on the trims.

130326

6-SPEED MANUAL GEARBOX

6-SPEED AUTOMATIC GEARBOX

57A-18

INTERIOR EQUIPMENTInterior rear-view mirror: Removal - Refitting 57A

REMOVAL


a Unclip the upper cover (1) .

a Unclip the lower cover (2) .

a


a Remove interior rear-view mirror (4) .

REFITTING


a Refit the interior rear-view mirror (5) .

a Connect the connector (6) .

a Refit:

- the inner cover (2) ,

- the upper cover (1) .

130331

130332

Note:

When removing the rear-view mirror, be carefulof the nearby rain sensor to avoid damaging it.

130333

130334

57A-19

INTERIOR EQUIPMENTSun visor: Removal - Refitting 57A

REMOVAL


a Unclip the cover (1) of the sun visor.

a Remove:

- the bolts (2) ,

- the sun visor cover (3) .

a Disconnect the connector from the sun visor bulb(depending on the equipment level).

a Turn the sun visor support 90 degrees by inserting aflat-blade screwdriver through the support hole.

a Remove the sun visor support (4) .

REFITTING


a Refit the sun visor support (5) .

a Connect the sun visor bulb connector.

a Refit the bolts. (6)

a Fit the sun visor cover.

130146

130147

130148

57A-20

INTERIOR EQUIPMENTGrab handle: Removal - Refitting 57A

REMOVAL


a Remove the clips (1) using the tool (Car. 1597).

a Remove the grab handle (2) .

REFITTING


a Refit:

- the grab handle,

- the handle clips.



130149

130150

57A-21

INTERIOR EQUIPMENTRear parcel shelf: Removal - Refitting 57A

REMOVAL


a Pull the parcel shelf slightly to free it from its contactpoints.

a Remove the parcel shelf (1) .

REFITTING


a Position the rear parcel shelf.

130151

130152

57A-22

INTERIOR EQUIPMENTStorage compartment and flap under the seat: Removal - Refitting 57A

REMOVAL


a Remove the complete front seat (see Completefront seat: Removal - Refitting) (75A, Front seatframes and runners).


a Remove:

- the bolts (1) ,

- the flap (2) and the storage under the seat.

REFITTING


a Refit:

- the flap and the storage under the seat,

- the bolts.


a Refit the complete front seat (see Complete frontseat: Removal - Refitting) (75A, Front seat framesand runners).

130243

59A-1

SAFETY ACCESSORIESSeat height adjustment system: Removal - Refitting 59A

REMOVAL


a Remove:


- the front side seat belt (see Front side seat belt:Removal - Refitting) (88C, Airbags and preten-sioners),

- the B-pillar upper trim (see B-pillar upper trim:Removal - Refitting) (71A, Body internal trim).


a Remove:

- the bolts (1) ,

- the seat belt height adjustment system.

REFITTING


a Refit the seat belt height adjustment system.

a Torque tighten the bolts of the seat belt height ad-justment system (49 N.m) (1) .


a Refit:

- the B-pillar upper trim (see B-pillar upper trim:Removal - Refitting) (71A, Body internal trim),

- the front side seat belt (see Front side seat belt:Removal - Refitting) (88C, Airbags and preten-sioners),

- the B-pillar trim (see B-pillar trim: Removal - Re-fitting) (71A, Body internal trim).

Tightening torquesm

bolts of the seat beltheight adjustment sys-tem

49 N.m

130244

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