3-10 r12 mes workbench

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Oracle Manufacturing Execution System (for Release 12 Discrete Manufactur ing) How to enable MES? 1. License Oracle MES for Discrete Manufactur ing 2. Prof ile option: Set WIP: MES for Discrete Manufactur ing Install = Y es at appropr iate level. Enabling this prof ile will allow provisioning of MES Administrator, Supervisor and Operator functionality . 3.  Access/Secur ity: Restr ict access to the actions in the global list in the MES Workstation and MES Supervisor Workbench based on site, role, organization and department. 4.  Assign MES Responsibilities: - MES Administrator - MES Oper ator  - MES Superv isor 

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Oracle Manufacturing Execution System

(for Release 12 Discrete Manufactur ing)

How to enable MES?

1. License Oracle MES for Discrete Manufactur ing

2. Prof ile option: Set WIP: MES for Discrete Manufactur ing

Install = Yes at appropr iate level. Enabling this prof ile will 

allow provisioning of MES Administrator, Supervisor andOperator functionality.

3.  Access/Secur ity: Restr ict access to the actions in the global 

list in the MES Workstation and MES Supervisor Workbench

based on site, role, organization and department.

4.  Assign MES Responsibilities:

- MES Administrator 

- MES Operator 

- MES Supervisor 

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MES Operator Workstation Overview

The MES Workstation for the operator provides Manufactur ingExecution System (MES) capabilities on top of Oracle Work inProcess.

 Ability to view the work dispatch list and then navigate to several transaction windows.

MES Operator Workstation capabilities:

 ± Viewing dispatch lists for jobs in the work queue ± Viewing job components and instructions

 ± Performing work in process transactions including move, completion,and assembly scrap

 ± Recording quality results and material transactions

 ± Reporting exceptions if unable to perform job transactions

 ± Reporting time and labor information ± Ability to assign lot and serial numbers during operation and workorder completion

 ± Functionality for serialized jobs to search and perform transactions byserial number record

 ± Ability to create electronic signatures for audit capability

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MES Operator Workstation (MW)

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Monitor ing Shop Floor Progress

Viewing and Resolving Exceptions

Assigning Alternate Resour ces

Rescheduling Operations

Changing Shopf loor Statuses

Job Operations and the Dispatch List

Expedite and Undo Expedite

 Dashboard

MES Supervisor Workbench Overview

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MES Supervisor Workbench (SW)

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SW - Monitor ing Shop Floor Progress

The Shopf loor Progress region displays tabbed regions 

displaying information for Capacity Shortages, Current State,

Work Order s, Component Shortages, and Operator Availability.

 ± Capacity Shortages - Potential capacity shortages for bottleneck

resour ces.

 ± Current State - Real time view of all the clocked in job operations. ± Work Order - Job centr ic view of component and resour ce shortages.

 ± Component Shortages - Component centr ic view of shortages.

 ± Operator Availability - view of labor availability based on employees who

have reported their attendance either through MES or another time and

attendance system integrated with MES.

Data displayed in the graphs on the dashboard are based on

time calculated in the server time zone and not the client time

zone.

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SW - Viewing and Resolving Exceptions

Exceptions are reported and displayed for situations preventingwork on job operations. 

Exceptions can include mater ial shortages, labor balancing

problems, machine downtime, and quality problems.

Resolutions options include changing an operation status,

resc

heduling a job, a

ssign

ing a

lternate re

sour 

ces, or a

ccessi

ngthe Scheduling and Resour ce Workbenches.

Exception types categor ies are:

 ± Resour ce

 ± Component

 ± In Process Assembly ± Quality

 ± Other 

 ± Custom type using Lookups.

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SW - Viewing and Resolving Exceptions..

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SW -Rescheduling Operations

Reschedule operations to resolve exceptions in bottleneck job operations. Can change change scheduling direction, and start dates.

Reschedule Operation page:

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SW - Changing Shopf loor Statuses

Option to change the status of a specif ic interoperation step.

The job progresses through the routing until it reaches that step.

 Assign Shopf loor Statuses page:

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SW - Job Operations and the Dispatch List

 Ability to change the order and rearrange job operations on the

dispatch list.

 Allows you to group job operations together on the dispatch list.

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SW - Expedite and Undo Expedite

Job operation can be moved to top pr ior ity on the dispatch list to make it

prominent. Scheduled operation start and end times are not changed.

Expediting is performed at the job level, so all operations are affected, just the

operation is moved on the display.

The Ready column displays an arrow icon indicating the operation is expedited.

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SW ± Exceptions, Production to Plan and Labor Performance

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Reported Exceptions View:

The Exceptions Summary graph displays a summary of open and closed

exceptions on jobs, grouped by type. 

Select Details to view a table of specif ic records and to access the Exceptions 

page.

Production to Plan View:

This graph displays the progress at the organization and department levels for the actual ver sus the planned production. 

Select Details to display both summary and detailed views.

Labor Performance View:

Labor reporting captures both attendance and actual time spend on production

for employees. These times are used for generating the labor performanceviews. 

You set targets for utilization, productivity, and eff iciency at the organization

and department level. 

Select Details to display both summary and detailed views.

SW ± Exceptions, Production to Plan and Labor Performance ..

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SW ± Fir st Pass yield and Parts Per Million defects

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SW ± Fir st Pass yield and Parts per million defects..

Fir st Pass yield:

The ratio of usable, specif ication conforming output from a process to

its input, achieved without rework or reprocessing. 

The data is calculated from the move transactions performed.

Parts per million defects:

It refer s to the defective parts per million on completed work order s.

This view provides a large scale view of your manufactur ing

operations.

This is calculated from job with statuses of Completed, Complete-No

Charges, and C

losed.

Data from WIP_ DISCRETE _ JOBS table is used to populate

WIP_ WS _PPM _ DEFECTS table

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Global Actions

Global actions are views and tasks based on site, role,

organization and department.

Global action display is set using the Global Actions parameter 

List of available actions: ± Launch Component Shortage Calculation

 ± Launch First Pass Yield Calculation

 ± Launch Job Workbench ± Launch Labor Performance Calculation

 ± Launch Parts Per Million Defects Calculation

 ± Launch Production to Plan Calculation

 ± Launch Resource Workbench

 ± Print Discrete Job Routing

 ± Report My Time (Page which provides a manual method of reporting, reviewing

and charging resources for calculating labor resources)

 ± Report Resource Usage

 ± View Performance Metrics accesses Oracle DBI for Supply Chain

 ± Manufacturing Management Dashboard

 ± Search Jobs

 ± Search Serial Numbers

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MES Administrator (MA) Overview

The MES Workstation is conf igured with parameter s controlling

behavior at the organization or department level, and actions at

the user level based on roles. 

When you access the Workstation Parameter s page, def inition

for each parameter is specif ied for²or inher ited from²the site,

role, organization, or department. 

Parameter s are used for the display of information, secur ity, and

actions. 

Based on user roles and level, predef ined secur ity and

preferences control the types of functions and information

accessed. 

Parameter s related to actions can be conf igured as buttons or 

choice lists.

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MES Parameters

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MES Parameter Update

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Presenter information:

Thiru Yatham ± Arrow Electronics Inc, NY.

OAUG: Discrete SIG, Member chair 

Change Management, SIG Coordinator 

Emails: [email protected]

[email protected] (preferred)

Mobile: 201-982-4568

Linkedin/Facebook/ AIM/Skype: tyatham