30241031 m 10070 f 001

GENERALPump type: ASP Painting method: EpoxyVersion: 11 Color shade: RAL5012Classification: B, Pre-engineered Sealing water equipment: Included in the deliveryUnits: SI Coupling and Guard: Included in the deliveryDelivery: Easley Base plate: Included in the delivery________________________________________________________________________________________________________________________

PROCESS DATAProcess: All Other Paper and Board Appl NPSH available: 5,3 mPumped liquid: WATER Capacity in alternative units: 120M3/HDensity: 1.000,0 kg/m3 Capacity Q: 33,3 l/secTemperature: 40,0 C Head H: 103,0 mpH: 8,0________________________________________________________________________________________________________________________

PUMP PERFORMANCECharacteristic curve: K15024 NPSH required: 4,3 mPump power P: 54,2 kW Capacity Q water: 33,3 l/secSuction impeller power: 3,1 kW Head H water: 103,0 mEfficiency: 65 % Efficiency water: 65 %Pump rotational speed: 3550 rpm Pump power P water: 54,2 kWVariable speed: No Suction impeller power water: 3,1 kW________________________________________________________________________________________________________________________

PUMPManufacturer: Easley Shaft seal fitting: MR24 Mechanical seal RD+FE+BFPump Size: 22-65 Mechanical seal type: JC Safematic SAB-ASConstruction: A Mechanical seal material: SiC/SiC-SiC/SiCFlange drilling: ASME B16.5 CLASS 150 Drip pan 749: YesImpeller no.: 287965, O 22-65 22-2B Draining of pump conn. 040: YesImpeller Type: Open Discharge pipe conn. 027: YesImpeller diameter: 255 mm Drain.of suct.pump conn.053: YesImpeller max.diameter: 266 mm Press. measuring conn.036: NoCasing material: A890 3A Temper. measuring conn. 048: NoGasket Material: PTFE/Glass Bearing Unit Lubrication: Oil lubricationO-ring Material: EPDM Bearing unit model: 04, 52 / 33 / NSs / Met

CustomerPoyry Empreendimentos Industriais S.A.CNPJ 08.318.365/0002-51Rod. MS-395, km 20Edif Escrtrio de Obras -79902-970 TRES LAGOAS CITY / M.S - MSBRAZILCust. Order DMT-SLZ-0002Cust. PO lineCountry code BR

Description ASP 22-65Serial Number 100059552Time of delivery/EXW 08.05.2008Date printed 27.03.2009 Page 1

Sulzer Pumps Finland OyAgent SalesPO Box 6648601 KOTKA

Contact Person Antonio AraujoLBU Order 0000100106LBU Position 000010Reference no. 100106/000010Telephone +358 (0)10 234 3333Telefax +358 (0)10 234 3331

Poyry Empreendimentos Industriais S.A.CNPJ 08.318.365/0002-51Rod. MS-395, km 20Edif Escrtrio de Obras -79902-970 TRES LAGOAS CITY / M.S - MSBRAZIL

Equipment 3024-10-31-0-30-03Id

Sulzer Pumps Finland OyMantta Pump FactoryPRODUCT SPECIFICATION

3024-10-31-M-10070

________________________________________________________________________________________________________________________

SEALING WATER EQUIPMENTSealing water eq.fitting: W03 Pressurized fluid in out 2.Sealing water eq.fitting: W02 Pressurized fluid inSealing water equipm.type: JC Safematic, PMMA PVC/NBR 2.Sealing water equipm.type: JC Safematic, PMMA PVC/NBR________________________________________________________________________________________________________________________

ASSEMBLYDim.drawing, Assembly of Pump: P10531, BASEPLATE N? 22-65

Customer Instructions

001.1 1 Dimensional drawing P10531EN

001.2 1 Dimensional drawing P10527EN

002 1 Characteristic curve K15024EN

010.1 1 ASSEMBLY SECTDWG N10484EN_20000301

010.3 1 ASSEMBLY SECTDWG N10694EN_20000301

011 1 PUMP SECTDWG N14978EN_20010910

012 1 SHAFT SEAL SECTDWG N14826EN_20010510

013 1 BEARING UNIT SECTDWG N10490EN_20010910

017 1 SEALING WATER EQUIP.SECTDWG N14851EN_20000301

017.2 1 SEALING WATER EQUIP.SECTDWG N14849EN_20010510

059.1 1 PAINTING CERTIFICATE N14948EN_20020110

076.1 1 CERTIFICATE NODE N14949EN_SERIAL_NO

076.2 1 CERTIFICATE N14950EN_20070212

076.7 1 CERTIFICATE NODE N14959EN_SERIAL_NO

Connections

000.1 1 SPECIFICATION AND PART LIST Serial number

020 CON020 1 SEALING LIQUID INLET ISO 7/1-Rp 3/8

020.2 CON020 1 SEALING LIQUID INLET 3/8"

021 CON021 1 SEALING LIQUID OUTLE ISO 7/1-Rp 3/8

021.2 CON021 1 SEALING LIQUID OUTLE 3/8"

022 CON022 1 FLUSHING INLET ISO 7/1-Rp 1/2

022.2 CON022 1 FLUSHING INLET 3/8"

026 CON026 1 CONNECTION ISO 7/1-Rp 1

027 CON027 1 DISCHARGE PIPE CONN. ISO 7/1-Rp 3/8

028 CON028 1 LEAKAGE OUTLET ISO 7/1-Rp 1

040 CON040 1 DRAINING OF PUMP ISO 7/1-Rp 3/8

042 CON042 1 OIL FILLING ISO 7/1-Rp 1/2

043 CON043 1 DRAINING OF LUBRICAT ISO 7/1-Rp 1/2

044 CON044 2 CONSTANT LEVEL OILER ISO 7/1-Rp 1/4

050 CON050 1 DEGASSING ISO 7/1-Rp 1

053.1 CON053 1 DRAINING OF SUCTION ISO 7/1-Rp 1/4

Parts

100 5332230141 1 CASE ASP22 (41) A890 3ADrain.of suct.pump conn.053: Yes

Temper. measuring conn. 048: No

102 1421410141 1 VOLUTE CASE A APP22- 65 (41) A890 3A




Sulzer Pumps Finland OyPART LIST

3024-10-31-M-10070

Flange drilling: ASME B16.5 CLASS 150

Draining of pump conn. 040: Yes

Discharge pipe conn. 027: Yes

Press. measuring conn.036: No

Temper. measuring conn. 048: No

102V 1416160141 1 VOLUTE CASE CASTING APP22- 65,APT22- 2B (41) A890 3A135 3820520141 1 SIDEPLATE APP22- 65,APT22- 2B (41) A890 3A161 3857270141 1 CASE COVER ASP22 (41) A890 3A183 2837720152 1 SUPPORT FOOT AP (52) A48 CL 30 B210 2837870133-1 1 SHAFT 2 (33) SS2324230 2879650141 1 IMPELLER A 266 B18 Z3 ARP22-65, ART22-2B (41) A890 3A

Impeller diameter: 255 mm

Impeller max.diameter: 266 mm

231 6134390141 1 SUCTION IMPELLER AS22,23 (41) A890 3A320.1 G433000309 1 ANTIFRICTION BEARING NUP309 ECJ

320.2 G325007310 2 ANTIFRICTION BEARING 7310 BECBM

330 1419960152 1 BEARING HOUSING O APP2 (52) A48 CL 30 B339 384696P204 1 BEARING UNIT APP2 O

344 1420120152 1 ADAPTER APP22 (52) A48 CL 30 B360 2880750152 1 BEARING COVER APP2 (52) A48 CL 30 B400.1 E805279584 1 GASKET 279(-2/-3)/267(-1/-2)X0,5 (84) PTFE/Glass410.2 3854150200 1 PROFILE SEAL L215 Silicone

412.1 E11B129592 1 O-RING 129,5X3 SMS1586 (92) EPDM412.2 E11H249392 1 O-RING 249,3X5,7 SMS1586 (92) EPDM412.3 E113012194 1 O-RING 12,1X1,6 SMS1586 (94) PTFE412.4 E11B029294 1 O-RING 29,2X3 SMS1586 (94) PTFE412.5 E11B104591 1 O-RING 104,5X3 SMS1586 (91) NBR412.6 E11B044292 1 O-RING 44,2X3 SMS1586 (92) EPDM412.7 E11H164392 1 O-RING 164,3X5,7 SMS1586 (92) EPDM423 4845280171 1 LABYRINTH RING AP2 (71) GC-CuPb5Sn5Zn5 SFS2209423.2 3844830171 1 LABYRINTH RING AP2 (71) GC-CuPb5Sn5Zn5 SFS2209433 FD09140001 1 MECHANICAL SEAL SAB-AS-40-QREQ-21123101 PER DWG. SiC/SiC-SiC/SiC

SAB-AS-40-QREQ-21123101 per dwg.305048

487.1 4862920134 1 COMPRESSOR RING D39/D30,SET (34) SS23430,1 mm 4 pcs 4862921134

0,25 mm 2 pcs 4862921234

0,5 mm 2 pcs 4862921334

1,0 mm 1 pcs 4862921434

507 EL1204506M 2 DEFLECTOR 9RB 45 (6M) AISI304/NBR554.1 B31001051K 3 WASHER ISO 7089-10-200 HV (1K) S+Z EN10025554.2 B36002101K 4 WASHER M20 WASHER 21 DIN7349 (1K) S+Z EN10025554.8 B31002101K 4 WASHER ISO 7089-20-200 HV (1K) S+Z EN10025556.1 486510011K 2 RISER BLOCK IEC 250 615 X 120 X 32 (1K) S+Z EN10025





3024-10-31-M-10070

562.2 B551400834 1 CYLINDER PIN C4X8 SFS4906 (34) SS2343642 GH3330506D 2 SIGHT GLASS SM-12 ISO 228/1-G 1/2 (6D) Al (aluminium)672 GH55305000 1 VENTING DEVICE EV 1028-14-00 R 1/2

685 2840320111 1 GUARD END D250/D95,S4 (11) S235JRG2 EN10025686 284047011K 1 GUARD JACKET D250 L250 (1K) S+Z EN10025686.3 384476011K 1 GUARD JACKET D250 L130 (1K) S+Z EN10025691 C5120AB502 1 PRESSURE INDICATOR MEX5D32B74 100 MM R1/2 -1..1,5 B AISI304/AISI316/Glycerine

MEX5D32B74 100 mm R1/2 -1..1,5 bar

695 4853970033 1 VACUUM RELIEF VALVE VCV1R-SS, R1 (33) SS2324700.2 4877850534 1 PIPING R1 X 60 (34) SS2343730.1 CCD4070034 1 PIPE FITTING R1" LVI 1200806 (34) SS2343730.2 CCD4050034 1 T-JOINT R1/2" LVI 1200804 (34) SS2343749 2893520134 1 DRIP PAN APP22 (34) SS2343760 CEA2288423060201 1 SEALING WATER EQUIPM SFD-C-08-10-R3/8-S PMMA/AISI316

760.2 CEA2284403060201 1 SEALING WATER EQUIPM SFP-C-08-0-R3/8-S PMMA/AISI316

793.1 CCP4070534 1 DOUBLE NIPPLE 1"-1/2" LVI 1201212 (34) SS2343840 KAC5032060 1 COUPLING REX-VIVA/VS170-R/D1=32MM/D2=60MM

890 607461011K 1 BASEPLATE SLP4 F IEC250M60...75 (1K) S+Z EN10025901.1 A121123539 16 HEXAGONAL SCREW M12X35 ISO 4017 (39) A4-80 ISO3506901.10 A12120701E 4 HEXAGONAL SCREW M20X70 ISO 4017 (1E) 8.8 ZnK ISO898901.2 A121104039 2 HEXAGONAL SCREW M10X40 ISO 4017 (39) A4-80 ISO3506901.3 A12112351E 4 HEXAGONAL SCREW M12X35 ISO 4017 (1E) 8.8 ZnK ISO898901.4 A12108301E 4 HEXAGONAL SCREW M8X30 ISO 4017 (1E) 8.8 ZnK ISO898901.5 A12112301E 2 HEXAGONAL SCREW M12X30 ISO 4017 (1E) 8.8 ZnK ISO898901.6 A12110351E 3 HEXAGONAL SCREW M10X35 ISO 4017 (1E) 8.8 ZnK ISO898901.7 A12116401E 4 HEXAGONAL SCREW M16X40 ISO 4017 (1E) 8.8 ZnK ISO898901.8 A12112351E 2 HEXAGONAL SCREW M12X35 ISO 4017 (1E) 8.8 ZnK ISO898901.9 A12120701E 4 HEXAGONAL SCREW M20X70 ISO 4017 (1E) 8.8 ZnK ISO898903.1 CC14040034 1 THREADED PLUG ISO 7/1-R 3/8 SCC101 (34) SS2343903.2 CC14040034 1 THREADED PLUG ISO 7/1-R 3/8 SCC101 (34) SS2343903.3 CC14040034 1 THREADED PLUG ISO 7/1-R 3/8 SCC101 (34) SS2343903.5 CC14050034 1 THREADED PLUG ISO 7/1-R 1/2 SCC101 6-KANTAKART (34) SS2343903.6 CC14030034 2 THREADED PLUG ISO 7/1-R 1/4 SCC101 (34) SS2343903.7 CC14070000 1 THREADED PLUG ISO 7/1-R 1 025069200 PVC

903.8 CC14030034 2 THREADED PLUG ISO 7/1-R 1/4 SCC101 (34) SS2343909 9107820133 3 ADJUSTING SCREW M10X30 (33) SS2324914.1 3842750233 1 CAP SCREW, SOCHET HD M12X30 (33) SS2324914.2 A611061239 5 CAP SCREW, SOCHET HD M6X12 ISO4762 (39) A4-80 ISO3506918 AP1120321K 3 FOUNDATION SCREW M20X320 SAP100 (1K) S+Z EN10025920.1 B111100039 3 NUT M10 ISO 4032 (39) A4-80 ISO3506920.3 B11110001J 3 NUT M10 ISO 4032 (1J) 8 ZnK ISO898920.4 B11120001J 6 NUT M20 ISO 4032 (1J) 8 ZnK ISO898923 GA11001010 1 BEARING NUT KM10 (10) S EN10025





3024-10-31-M-10070

931 GC10001010 1 LOCK WASHER MB10 (10) S EN10025940 B810705015 1 KEY B-10X 8X50 SFS2636 (15) CK45K DIN1652970 WK3130307A 2 SIGN SULZER LOGO SIGN L130 MM (6D) Al (aluminium)972 4845920134 1 ROTATIONAL ARROW (34) SS2343

Direction of rotation

976.1 SS0006M009 1 MANDATORY ACTION SIG PT

Oil refilling

976.2 SS0006M021 1 MANDATORY ACTION SIG

Coupling alignment





3024-10-31-M-10070

COPYRIGHT SULZER PUMPS FINLAND OY

Dimensional drawing P10531ASP Self Priming Pumps

Version 09 > / 20031215 / Replaces 981115 / en / P10531

ASP22-65 (100--65--250)Steel baseplate for pump and motor

140L4min

S

L2

250

10

32k7

80

190DN65

200

500125

Dimensions in mm L

B2L3L1

K

DNb

H

Dd

B3

n x d1

Baseplate mounting holes (3 pcs)B3

Moment of inertia

170

DN10035

0.048 kgm2 (without coupling)

d42

PUMP SHAFT

PUMP FLANGES

C -- C

DegassingDegassing

10

Pipe threadISO 7/1--Rp 1

136

C

C

72

10

10

CONSTRUCTION ACONSTRUCTION B

DIMENSIONSIEC--Motor (1 IEC--Motor (2 Baseplate H L L1 L2 L3 L4 B2 B3 S K Weight kg (3

112M28 132S32...38 SLP2 330 1190 1135 50 1050 30 500 430 20 11 185132S32...38 160M42...55 SLP3 330 1250 1335 50 1250 40 630 560 20 11 195132M32...38 160M42...55 SLP3 330 1290 1335 50 1250 40 630 560 20 11 195160M42...55 180M42...55 SLP3 330 1390 1335 50 1250 45 630 560 20 11 200160L42...55 180L42...55 SLP3 330 1440 1335 50 1250 45 630 560 20 11 200180M42...55 200L42...55 SLP3 330 1460 1335 50 1250 55 630 560 20 11 195180L42...55 200L42...55 SLP3 330 1470 1335 50 1250 55 630 560 20 11 195200M42...55 225M60...75 SLP4 400 1470 1530 75 1420 70 630 560 25 11 250200L42...55 225M60...75 SLP4 400 1510 1530 75 1420 70 630 560 25 11 250225S42...55 250M60...75 SLP4 420 1580 1530 75 1420 80 630 560 25 11 260225M42...55 250M60...75 SLP4 420 1600 1530 75 1420 80 630 560 25 11 260250M60...75 280S60...75 SLP4 445 1730 1530 75 1420 90 630 560 25 11 270280S60...75 315S60...75 SLP5 480 1780 1730 75 1620 100 720 650 25 11 295280M60...75 315S60...75 SLP5 480 1820 1730 75 1620 100 720 650 25 11 295

DRILLING OF FLANGESISO 7005--1PN10 (4

ISO 7005--1PN16 (4

ISO 7005--2PN10 (4

ISO 7005--2PN16 (4

JIS B 2238 10K /JIS B 2239 10K

JIS B 2238 16K /JIS B 2239 16K

ANSI/ASME B16 Class 125/150

DN D d4 b d d1 n d d1 n d d1 n d d1 n d d1 n d d1 n d d1 n65 185 119 23 145 18 8 145 18 8 145 19 4 145 19 4 140 19 4 140 19 8 139.5 20 4100 229 155 24 180 18 8 180 18 8 180 19 8 180 19 8 175 19 8 185 23 8 190.5 20 8

1. Primary motor.2. Max IEC--motor size, which can be installed onto

baseplate. Motor fixing holes are not drilled.

3. Weight without coupling and motor.4. Same as ISO 2084, DIN 2501 and SFS 2123 except steel

flange DN65 n=8.

3024-10-31-M-10070

COPYRIGHT SULZER PUMPS FINLAND OY

Dimensional drawing P10527ASP Self Priming Pumps

Version 09 > / 20031215 / Replaces 981115 / en / P10527

ASP22-32 ... ASP23-50Bare Pump

50

2x 15

140

10

32k7

80

500Dimensions in mm

H1

H2

DNb

Dd

n x d1

35

d42

PUMP SHAFT

PUMP FLANGES

A

DN1

DN2

N2

B

N1

M2

M1

S1K1

17.5

110

145

370

15

C -- C

DegassingDegassing

10

Pipe thread ISO 7/1--Rp 1

10

10

C

C

136

72

CONSTRUCTION ACONSTRUCTION B

DIMENSIONSPump size DN1 DN2 A H1 H2 B M1 M2 N1 N2 S1 K1 J kgm2 Weight kgASP22--32 50 32 100 180 225 55 125 95 300 250 15 18 0.031 120ASP22--40 65 40 100 180 225 55 125 95 300 250 15 18 0.031 120ASP22--50 80 50 125 180 225 55 125 95 300 250 15 18 0.033 122ASP22--65 100 65 125 200 250 65 160 120 340 280 19 20 0.048 124ASP22--80 125 80 125 225 280 65 160 120 370 315 19 20 0.071 129ASP22--8S 150 80 140 225 280 65 160 120 370 315 19 20 0.071 129ASP23--40 65 40 125 225 280 65 125 95 330 280 15 18 0.076 152ASP23--50 80 50 125 225 280 65 125 95 330 280 15 18 0.078 152

DRILLING OF FLANGESISO 7005--1PN10 (1

ISO 7005--1PN16 (1

ISO 7005--2PN10 (1

ISO 7005--2PN16 (1

JIS B 2238 10K /JIS B 2239 10K

JIS B 2238 16K /JIS B 2239 16K

ANSI/ASME B16 Class 125/150

DN D d4 b d d1 n d d1 n d d1 n d d1 n d d1 n d d1 n d d1 n32 140 72 16 100 18 4 100 18 4 100 19 4 100 19 4 100 19 4 100 19 4 89.0 16 440 150 81 18 110 18 4 110 18 4 110 19 4 110 19 4 105 19 4 105 19 4 98.5 16 450 165 100 20 125 18 4 125 18 4 125 19 4 125 19 4 120 19 4 120 19 8 120.5 20 465 185 119 23 145 18 8 145 18 8 145 19 4 145 19 4 140 19 4 140 19 8 139.5 20 480 200 130 24 160 18 8 160 18 8 160 19 8 160 19 8 150 19 8 160 23 8 152.5 20 4100 229 155 24 180 18 8 180 18 8 180 19 8 180 19 8 175 19 8 185 23 8 190.5 20 8125 270 186 24 210 18 8 210 18 8 210 19 8 210 19 8 210 23 8 225 25 8 216.0 22 8150 305 212 26 240 22 8 240 22 8 240 23 8 240 23 8 240 23 8 260 25 12 241.5 22 8

1. Same as ISO 2084, DIN 2501 and SFS 2123 except steelflange DN65 n=8.

3024-10-31-M-10070

d2

0.5

P (kW)

Q (l/s)

H (m)

(m)

NPSHr

0

150

0

25

50

75

100

125

150

00 25 50 75

0

25

50

75

100

210

210

230

230

250

250

266

266

67

67

65

65

63

63

60

60

55

55

0

5

10

15

266

230

0 25 50 75

AHLSTARt A_P22--65 (100--65--250)Characteristic Curve K15024COPYRIGHT SULZER PUMPS FINLAND OY Version 01 > / 990115 / K15024

APP: Impeller 283873 OPEN B18 Z3

ARP: Impeller 287965 OPEN B18 Z3, Please add the power demand of the degassing unit = 12.3 kW

ASP: Impeller 287965 OPEN B18 Z3, Please add the power demand of the degassing unit = 3.1 kW

3550 rpm

IMPELLER DIA

d2 (mm)266260255250245240235230225220215210

3024-10-31-M-10070

Sectional drawing N10484AHLSTARtttt Process Pumps

Version 06 > / 20000301 / Replaces 960701 / en / N10484COPYRIGHT SULZER PUMPS FINLAND OY

010.1 Assembly

APP/APT, ASP/AST, NPP/NPT, NSP/NST, WPP/WPT, WSP/WST

Steel baseplate for pump and motor

CAD drawing 385422

011

920.3554.1

556.1

685 007 686 840 800

918 901.7 901.8 890 901.6554.2901.9 901.10

554.8920.4

686.3976.2

975.4

3024-10-31-M-10070

Sectional drawing N10694AHLSTARtttt Process Pumps


010.3 Assembly

APP/APT, ASP/AST, NPP/NPT, NSP/NST, WPP/WPT, WSP/WST

Drip pan

CAD drawing 385417

410.2 749903.7028

011

3024-10-31-M-10070

Sectional drawing N14978AHLSTARt Process Pumps


011 Pump

ASP/AST

Open impeller

CAD drawing 613462

901.1971981

901.2

901.3

901.5

013

183

344975.3400.1

040903.1

412.4

230

914.1412.3

412.2

909920.1

412.1

135

102975.1 050

231

412.7

562.2161

026

012

027903.2

100903.8

487.1

053.1903.8

048.2

048.1036.2903.10

036.1903.9

3024-10-31-M-10070



012 Shaft seal

ASP/AST, NSP/NST, WSP/WST

Fitting MR23, MR24, MR25

CAD drawing 910312

026

050

050 026

Constr B

231

412.6

048.2

914.2

100

903.8

Constr A 020

020

021

021

020021

053.1903.8

433

700.2730.1

691

730.2

695

793.1

022

903.3

903.3

3024-10-31-M-10070



013 Bearing unit (Part no. 339)

APP/APT, ARP/ART, ASP/AST, EPP/EPT, NPP/NPT, NRP/NRT, NSP/NST,WPP/WPT, WRP/WRT, WSP/WST

Oil lubricated

CAD drawing 384696

210

320.1

672042

320.2 901.4

360

940

507

923931

412.5330638903.5043

642

507

423.2

699

970972

423

976.1

903.6044

3024-10-31-M-10070


Version 11 > / 20000301 / en / N14851COPYRIGHT SULZER PUMPS FINLAND OY

017 Sealing water equipment

APP/APT, ASP/AST, EPP/EPT, NPP/NPT, NSP/NST, WPP/WPT, WSP/WST

Fitting W03

CAD drawing 910324

A

A

PI

PI Pressureindicator

021.2025.2

021025

Check valve

FI

FI

Flow controlvalve

Flowdirection

Flowindicator

760

020.2

020

Alarm

3024-10-31-M-10070



017, 017.2 Sealing water equipment

APP/APT, ARP/ART, ASP/AST, NPP/NPT, NRP/NRT, NSP/NST, WPP/WPT,WRP/WRT, WSP/WST

Fitting W02

CAD drawing 910320

A

A

Check valve

FI

FI

Flow controlvalve

Flowdirection

Flowindicator

760

022.2

022

Alarm

760.2

3024-10-31-M-10070

COPYRIGHT SULZER PUMPS FINLAND OY 20010815 / Replaces 20000330 / en / N14948 / Page 1 (3)

Process PumpsCertificate of Painting

We certify that AHLSTAR pump has been painted according to the option mentioned in the productspecification.

1 Painting and galvanizing

Normal painting of pumps is made according to SFS-EN ISO 12944-5 Cleanliness: According to standard of steel work preparation grade SFS-ISO 8501-1 Sa 2

1.1 Painting combinations

Liquid temperature is below 150 C (300 F)

NE- Cast iron components SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2- Stainless steel components EP80/1-Ka/PeNZ- Cast iron components SFS-EN ISO 12944-5/S3.22 EPZn[R] EP200/3-FeSa 21/2- Stainless steel components EP80/1-Ka/Pe

Liquid temperature over 150 C (300 F)

HEAdapter, bearing unit and support foot- Cast iron components SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2- Stainless steel components EP80/1-Ka/PeVolute casing, casing cover, casing and stuffing box housing- SI15/1-Ka/Pe

HZAdapter, bearing unit and support foot- Cast iron components SFS-EN ISO 12944-5/S3.22 EPZn [R] EP200/3-FeSa 2 1/2- Stainless steel components EP80/1-Ka/PeVolute casing, casing cover, casing and stuffing box housing- SI15/1-Ka/Pe

Film combination specification

Pump surfaces generallyEP200/3 EP Zn[R] EP200/3 EP80/1 SI 15/11 x base 60 1 x base 60 1 x top coat 80 Nominal dry film thickness200

1 x base 40 1 x base 80 1 x top coat 80 Nominal dry film thickness200

1 x top coat 80 Nominal dry film thickness80

1 x 15 Nominal dry film thickness15

3024-10-31-M-10070



Machined pump surfaces

1 x top coat 80 Dry film nominal thickness80

1 x top coat 80 Dry film nominal thickness80

1 x top coat 80 mDry film nominal thickness80

1 x top coat 15 Dry film nominal thickness15 (E 60/1)

Guide surfaces and counter faces of pump partsnot paintedNominal dry film thickness-

Painted pump parts (other parts are not painted)

Part no. Description

100 Casing

102 Volute casing

161 Casing cover

183 Support foot

330 Bearing housing

344 Adapter

360 Bearing cover

451 Stuffing box housing

1.2 Painting instructions for other partsMotor is painted by motor manufacturer. Not painted in pump factoryCouplig is coated by coupling manufacturer. Not painted in pump factory.

Painting instructions for coupling guard

Part no. Description Painting instructions

685 Guard end Powder painting1 x top coat 100

686 Guard jacket Dry film nominal thickness 100 (EP 100/1)Color shade NCS 0582-Y09R

Drip pan is not painted (stainless steel)


749 Drip pan

556 Riser block Not painted (stainless steel)Hot galvanized Fe/Znk Class A SFS 2765

3024-10-31-M-10070



Hot galvanizing instructions for baseplate (A-, N- and W-designs)


890 Baseplate Hot galvanizing Fe/ZnK Class A SFS2765SFS-EN ISO 12944-5/S3.25 ESI 80/1-FeSa 2 1/2

Hot galvanizing will be done according to standard SFS2765.

Painting instructions for baseplate of EPP pump


890 Baseplate

Upper surface of the bulk and bulk sides 50 mmfrom the upper surface. Inner side of the motorstand and pump stands.

SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2SFS-EN ISO 12944-5/S3.22 EPZn[R]EP 200/3-FeSa 2 1/2

Painting instructions for belt drive


685 Guard end Powder painting1 x top coat 100 m

686 Guard jacket Dry film nominal thickness 100 m (EP 100/1)Color shade NCS 0582-Y09R

890 BaseplateSFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2SFS-EN ISO 12944-5/S3.22 EPZn[R]EP 200/3-FeSa 2 1/2

892 BaseSFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2SFS-EN ISO 12944-5/S3.22 EPZn[R]EP 200/3-FeSa 2 1/2

Painting instructions for swing jib


980 Swing jibSFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 21/2SFS-EN ISO 12944-5/S3.22 EPZn[R]EP 200/3-FeSa 2 1/2

Karhula 1.7.2001

Matti RikkaVice President, Production

3024-10-31-M-10070


Process Pumps Material Certificate

Based on the continuous tests we certify that the analysis values as well as the mechanical-technological data of material are within the standard EN 10204-2.2 and the following limits. The material options are mentioned in the product specification and in the part list.

Material alternatives Part no. Description Material

102 161.??

Volute casing Casing cover

A48 CL 35 B A532 IIIA A890 3A A747 CB7Cu-2 A890 1B A890 5A A743 CG-3M A743 CN-7M 654 SMO A494 CW-6M

100 135 160 230 604

Casing Sideplate Cover Impeller Expeller

A532 IIIA A890 3A A747 CB7Cu-2 A890 1B A890 5A A743 CG-3M A743 CN-7M 654 SMO A494 CW-6M

210 Shaft SS2324 SS2562 SS2328

231 235

Suction impeller Expeller

A890 3A A747 CB7Cu-2 A890 1B A890 5A A743 CG-3M A743 CN-7M 654 SMO A494 CW-6M

344 Adapter A48 CL 30 B A890 3A 442 456 475 524 542

542.3 909

914.1

Cooling insert Neck bush Thrust ring Shaft wearing sleeve Throttling bush Throttling bush Adjusting screw Socket head screw

SS2324 A890 3A A890 1B A890 5A A743 CG-3M A743 CN-7M 654 SMO A494 CW-6M

451 Stuffing box housing

A48 CL 35 B A890 3A A747 CB7Cu-2 A890 1B A890 5A A743 CG-3M A743 CN-7M 654 SMO A494 CW-6M SS2324 SS2328

452 Stuffing box gland A890 5A 471 Cover plate for seal SS2324

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Part no. Description Material

471.2 Cover plate for seal SS2324 A743 CF-8M

471.3 Cover plate for seal

A890 3A A890 1B A890 5A A743 CG-3M A743 CN-7M 654 SMO A494 CW-6M

502 Casing wear ring

SS2324 A890 3A A890 1B A890 5A A743 CG-3M A743 CN-7M 654 SMO A494 CW-6M

543 Distance bush SS2324 SS2328

723 Flange SS2324 SS2343 A890 3A

901.1 901.2

901.11 Hexagonal screw 8.8 ZnK ISO898 A4-80 ISO3506

902.01 Stud SS2324 920.1 920.2 914.2

Hexagonal nut Hexagonal nut Socket head screw

A4-80 ISO3506

Material specifications

Code Marking Typical chemical analysis %

Tensile strength

Mpa (psi)

Yield strength

Mpa (psi)

Elongation %

Hardness HB

1E 8.8 ZnK ISO898 800

(116)

33 SS2324

Carbon max 0.1 Manganese max 2.0 Silicon max 1.0 Phosphorus max 0.045 Sulphus max 0.03 Chromium 24.0 27.0 Nickel 4.5 7.0 Molybdenum 1.3 1.8

600 800 (87 116)

450 (65) 20 (260)

34 SS2343

Carbon max 0.05 Manganese max 2.0 Silicon max 1.0 Phosphorus max 0.045 Sulphus max 0.03 Chromium 16.0 18.5 Nickel 10.5 14.0 Molybdenum 2.5 3.0

510 710 (74 103)

220 (32) 40 (200)

3024-10-31-M-10070




Tensile strength

Mpa (psi)

Yield strength

Mpa (psi)

Elongation %

Hardness HB

35 SS2562

Carbon max 0.025 Chromium 19.0 21.0 Nickel 24.0 26.0 Molybdenum 4.0 5.0 Copper 1.2 2.0

500 75 (73 109)

220 (32) 35

39 A4-80 ISO3506 800

(116)

3N SS2328

Carbon max 0.03 Manganese max 1.8 Silicon max 0.8 Phosphorus max 0.035 Chromium 24.0 26.0 Nickel 6.0 8.0 Molybdenum 3.5 5.0 Nitrogen 0.24 0.32

800 1000 (116 145)

590 (86)

20 (310)

41 A890 3A

Carbon max. 0.06 Manganese max. 1.00 Silicon max. 1.00 Phosphorus max. 0.04 Sulphus max. 0.04 Chromium 24.0 27.0 Nickel 4.0 6.0 Molybdenum 1.75 2.5 Nitrogen 0.15 0.25

655 (95)

450 (65) 25 (230)

43 A743 CN-7M

Carbon max. 0.07 Manganese max. 1.50 Silicon max. 1.50 Phosphorus max. 0.04 Sulphus max. 0.04 Chromium 19.0 22.0 Nickel 27.5 30.5 Molybdenum 2.0 3.0 Copper 3.0 4.0

425 (62)

170 (25) 35 (140)

4E A747 CB7Cu-2

Carbon max. 0.07 Manganese max. 0.70 Silicon max. 1.00 Phosphorus max. 0.035 Copper 2.50 3.20 Chromium 14.0 15.5 Nickel 4.5 5.5 Molybdenum max. 0.50 Niobium 0.15 0.35

1205 (174)

1035 (150) 5 (400)

4G A743CG-3M

Carbon max. 0.03 Manganese max. 1.5 Silicon max. 1.50 Phosphorus max. 0.04 Sulphus max. 0.04 Chromium 18.0 21.0 Nickel 9.0 13.0 Molybdenum 3.0 4.0

520 (75)

240 (35) 25 (160)

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Tensile strength

Mpa (psi)

Yield strength

Mpa (psi)

Elongation %

Hardness HB

4J A494 CW-6M

Carbon max. 0.07 Manganese max. 1.00 Silicon max. 1.00 Phosphorus max. 0.040 Sulphus max. 0.030 Molybdenum max. 17 20Ferr max 3.0 Nickel balance Chromium 17.0 20.0

495 (72)

275 (40) 25 (180)

4L A890 1B

Carbon max. 0.04 Manganese max. 1.0 Silicon max. 1.00 Phosphorus max. 0.04 Sulphus max. 0.04 Chromium 24.5 26.5 Nickel 4.75 6.0 Molybdenum 1.75 2.25 Copper 2.75 3.25

690 (100)

485 (70) 16 (250)

4T A890 5A

Carbon max. 0.03 Manganese max. 1.5 Silicon max. 1.00 Phosphorus max. 0.04 Sulphus max. 0.04 Chromium 24.0 26.0 Nickel 6.0 8.0 Molybdenum 4.0 5.0 Nitrogen 0.10 0.30

680 (99)

515 (75) 18 (250)

4U 654 SMO

Carbon max. 0.025 Chromium 23.0 25.0 Nickel 21.0 23.0 Molybdenum 7.1 7.5 Copper 0.3 0.7 Nitrogen 0.45 0.55

600 (87)

350 (51) 40 (220)

52 A48 CL 30 B Carbon 3.2 3.7 Silicon 1.7 2.4 Manganese 0.4 0.9

200 (29) (170 220)

53 A48 CL 35 B Carbon 3.2 3.7 Silicon 1.7 2.4 Manganese 0.4 0.9

250 (36) (170 220)

5B A532 IIIA

Carbon 2.0 3.3 Manganese max. 2.0 Silicon max. 1.5 Phosphorus max. 0.10 Copper max. 1.2 Sulphus max. 0.06 Chromium 23.0 30.0 Nickel max. 2.5 Molybdenum max. 3.0

(min. 600)

Karhula 1.7.2001

Matti Rikka Vice President, Production

3024-10-31-M-10070

30241031 m 10070 f 001

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