372 arezzo&co investor_day_-_sourcing_presentation_vrev
TRANSCRIPT
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| Apresentação do Roadshow
Arezzo&Co Investor’s Day
Sourcing and industry features
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B:232 Arezzo&Co Sourcing: Competitive
Advantages
Brazil and the Vale dos Sino offer strong competitive advantages, a combination of production capacity, skilled labor and production flexibility
Source: Abicalçados, 2012 / ASSINTECAL / FAO / AICSUL.
Brazil is the world’s third largest footwear producer
The world’s largest livestock population: 13% of the market
RS: 1 third (BRL 1 billion) of Brazilian revenue for leather industry
Vale dos Sinos: one of the world’s largest footwear manufacturing hubs
1,700 manufacturers: components, footwear, machinery, tanneries and others
trade entities and research and teaching institutions
Abundant skilled and specialized labor force
Production flexibility: volume vs. variety vs. speed
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B:232 Arezzo&Co Sourcing: Competitive
Advantages
Arezzo&Co is a leader in the Brazilian leather fashion footwear sector, but also has great growth potential through domestic sourcing
Source: Abicalçados, 2012 / ASSINTECAL / FAO / AICSUL./ Arezzo&Co
Production (million pairs)
Jobs (thousands)
819
338
Production (million pairs)
Jobs (thousands)
270
138
Production (million pairs)
Jobs (thousands)
216
110
BRAZIL SOUTHERN REGION Vale dos Sinos
819 237 160
Brazilian Production * Leather footwear * Women’s leather *
Women’s leather footwear production: nearly 70% of Brazil’s leather footwear production
Vale dos Sinos: 26% of Brazilian footwear production
* Milion of pairs
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Source: Abicalçados, 2012 / ASSINTECAL / FAO / AICSUL.
Brazilian leather industry:
Leather production: • Bovine: 43,0
• Ovine: 5,0
• Goat: 2,5
749 tanneries
Vale dos Sinos component manufacturing:
• 31% of Brazilian companies in the category
# of
companies
27
197
46
152
83
Outsole complements
Upper complements
Packaging
Tools, dies/moulds
Chemicals
Segment # of
companies
78
33
47
37
134
Upper materials
Insoles
Footwear production
chemicals
Leather production
chemicals
Heels, outsoles and
high heels
Segment
Components:
- Micro: 3%
- Small: 2%
- Medium: 4%
Tanneries: 4%
Components:
- Micro: 1%
- Small: 3%
- Small: 3%
Tanneries: 10%
Components:
- Micro: 54%
- Small: 51%
- Medium: 41%
- Large: 33%
Tanneries: 41%
Components:
- Micro: 4%
- Small: 4%
- Medium: 5%
- Large: 7%
Tanneries: 12%
Components:
- Micro: 38%
- Small: 40%
- Medium: 44%
- Large: 60%
Tanneries: 34%
Distribution of components and tanneries:
Arezzo&Co is a leader in the Brazilian leather fashion footwear sector, but also has great growth potential through domestic sourcing
Arezzo&Co Sourcing: Competitive
Advantages
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Competitive lead time, costs and minimum production requirements to serve the
Brazilian fashion market
Note:
Cost estimates based on Arezzo brand product
DDP (delivered duty paid): delivery in Brazil with all taxes paid
FOB: free on board
BRAZIL
Lead time: 40 days
Minimum/model: 800 pairs
Minimum/construction: 4,000 pairs
Production cap. (pairs) 894 million
Cost (w/o tax): USD 21/pair
Cost (w/tax): USD 27/pair
ITALY
Lead time: 70 days
Minimum/model: 800 pairs
Minimum/construction: 4,000 pairs
Production cap. (pairs): 202 million
Cost (FOB): USD 35/pair
Cost (DDP): USD 49/pair
INDIA
Lead time: 160 days
Minimum/model: 5,000 pairs
Minimum/construction: 20,000 pairs
Production cap. (pairs): 2,000 million
Cost (FOB): USD 15/pair
Cost (DDP): USD 23/pair
CHINA (different clusters)
Lead time: 120 to 150 days
Minimum/model: 5,000 pairs
Minimum/construction: 20,000 pairs
Production cap. (pairs): 10,000 million
Cost (FOB): USD 16-18/pair
Cost (DDP): USD 42-45/pair
VIETNAM
Lead time: 120 to 150 days
Minimum/model: 2,000 pairs
Minimum/construction: 8,000 pairs
Production cap. (pairs): 682 million
Cost (FOB): USD 18/pair
Cost (DDP): USD 26/pair
Arezzo&Co Sourcing: Competitive
Advantages
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Nowadays, unlike what takes place with footwear, Asia is a good alternative
for bags and accessory supplies
Bags: 30%
Wallets and other accessories: 50%+
Profile of Arezzo&Co's imports from
China1:
Bag do not have forms or fitting
Less variety of models
Fashion content less perishable
Simpler production techniques
Lower costs: Brazil has little specialized production
Inexistence of anti-dumping fees
Arezzo&Co Sourcing: Bags and
Accessories
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Raw material price negotiations
Scheduling
+
Manufacturer negotiation
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Arezzo&Co Sourcing Process
Sourcing process focused on ensuring flexibility, speed and cost control in the
creation of new products
Trends and style
Design Technical
Design Engineering Samples Showroom
Logistics and
distribution Store
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Investments in product
engineering: At home know how
Ensures agile, flexible outsourcing
Coordinated production chain
Management:
Gross material Gross material Gross material Manufacturers
Finished materials
Raw Materials
Arezzo
&Co
Cost data
Engineering folder
Cost management efficiency
Quality standard guarantee
Efficient lead time
Flexibility
Supply chain management
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B:232 Understanding shoes
Spike rivet (2 parts)
Buckle (2 parts)
Anklet (8 parts)
Toecap (2 parts)
Half sole (3 parts)
Upper (11 parts)
Assembly insole
(11 parts)
Heel (7 parts)
High Heel (2 parts)
Outsole (3 parts)
SKU
MODEL
CONSTRUCTION
10%
35%
70%
Reused from collection to collection:
Packaging (10 parts)
A non-complex shoe has 61 raw materials administered by the factory team. R&D
optimization ensures management of costs and deadlines.
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• Specialized in producing small volumes of
special editions and customized products
• Agility and autonomy
• Capacity: 1,200 pairs/year
• Large quantities
• High level of specialization in certain categories
• Light asset
Own Factory
Outsourcing
500 2000 5,000 100,000
# pairs/
model
BR
L/p
air (
illu
str
ative
)
Efficient production
frontier
Volumes made in-house
Outsourcing
Production is guided by the end client's demand and the variables deadline
and quantities per model defined the sourcing format
Sourcing grid – in-house vs. outsourcing
Unitary cost curve
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| Apresentação do Roadshow
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