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3CON
TECHNOLOGY FOR YOU
3CON
TECHNOLOGY FOR YOU
TECHNOLOGY SOLUTIONS
FOR AUTOMOTIVE INTERIEUR.
AUTOMOTIVE INTERIOR PRODUCTION EQUIPMENT
➢ FOR DOOR PANELS
➢ FOR INSTRUMENT PANELS
➢ FOR BACK PANELS
➢ FOR CENTRE CONSOLES
➢ FOR PILLARS ETC.
3CON
TECHNOLOGY FOR YOU
➢FOUNDED 1998, PRIVATE COMPANY
➢2015: TURNOVER 48 MIO. €
➢2016: TURNOVER 62 MIO. €
➢2017: TURNOVER 82 MIO. €
➢2018: FORECAST 100 MIO. €
➢WORLDWIDE CA. 420 EMPLOYEES
3CON AT A GLANCE
3CON DEVELOPMENT
3CON
TECHNOLOGY FOR YOU
➢INNOVATION ON NEW TECHNOLOGIES
➢IMPROVEMENT OF EXISTING TECHNOLOGIES
➢CUSTOMER SATISFACTION
➢COST SAVING ADVANTAGES FOR OUR CUSTOMER
➢QUALITY PERFECTIONS THRU NEW TECHNOLOGIES
3CON AT A GLANCE
3CON SPIRITS
3CON
TECHNOLOGY FOR YOU
3CON AT A GLANCE
3CON HQ
EBBS AUSTRIA
COOP. IFV
SHANGHAI
3CON CORP.
WIXOM/MI USA
3CON GMBH
LAUFEN GERMANY
3CON INT.
SAN LUIS POTOSI
MEXICO
3CON
LOCATIONS
GLOBAL
DUNCAN
SC USA
3CON CHINA
MACHINERY CO. LTD.
CHENGDU / CHINA
3CON
TECHNOLOGY FOR YOU
3CON AT A GLANCE
Worldwide connection
Construction and project planning platform: 3D EXPERIENCE
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
Products to produce with 3CON
Door Panels +
Components
➢ ESL Lamination
➢ Press Lamination
➢ Vacuum Lamination
➢ IMG
➢ Cut & Sew
➢ Edge Folding
➢ Riveting
➢ Assembly
➢ Glue Application
Instrument Panels +
Glove Boxes
➢ Cut & Sew for
Leather + Artificial Leather
➢ Press Lamination
➢ Vacuum Lamination
➢ IMG
➢ Edge Folding
➢ Riveting
➢ Assembly
➢ IR- Welding
➢ Glue Application
Back Panels +
Consoles
➢ Cut & Sew for
Leather + Artificial Leather
➢ IR-welding
➢ ESL lamination
➢ Press lamination
➢ Vacuum lamination / IMG
➢ Edge folding
➢ Riveting
➢ Glue application
Pillars
➢ ESL lamination
➢ Edge folding
➢ Riveting
➢ Hot air cutting
… and many more
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
OverviewCut & Sew/ Press
lamination
ESL-Exact Shape
Lamination
Vacuum Lamination/ IMG Edge folding
Assembly Lines/ FlexLine Joining/ Riverting Punching Anti-squeak coating
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
OverviewHot air cutting Hot melt application Production
system cells
Vacuum Lamination 2.0
Leather/ Textile
Lamination
Clip settings Cover stock development Infrared welding of IP
3CON
TECHNOLOGY FOR YOU
3CON
TECHNOLOGY FOR YOU
Deta i l s & Advan tage
3CO N TECHNO LO G IES
3CON
TECHNOLOGY FOR YOU
➢Standardized servo press program:MTP stands for Multi Technology Presses
➢Usable for all 3CON technologies
➢Very rigid press frame with 4 tooth racks (DM 60/100mm)
➢Very high accuracy with a repeatability of +/- 0,05mm
➢Modular concept with optionally - 2-Station upper sliding table- 4-Station upper rotary table- direct ergonomically loading on lower table - 2-Station lower turn or rotary table
➢Short cycle time with innovative IR heater and
➢high speed servo movement
➢Flexible sizes and fully automated tool changing stations
3CON TECHNOLOGIES
Standard Press Concept MTP
3CON
TECHNOLOGY FOR YOU
➢ Integrated Pre-Fixation of 3D Cover stock
➢For 2 to 3 times quicker pre-fixing
➢Reduced count heads up to 75%
➢ Improved quality with - higher accuracy of stitch lines, - more straightness and - less surface defects
3CON TECHNOLOGIES
Cut & Sew Leather- and Textile Lamination
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
As technology leader in the field of leather and synthetic leather lamination 3CON offers:
➢Globally unique Inline lamination facilities for instrument panel:
- cycle time up to less of 35s
- sequential production options
➢For lower volumes:
- single station
- turntable units with sliding or rotating upper tables
Cut & Sew Inline Leather- / Textile Lamination
3CON
TECHNOLOGY FOR YOU
➢Cover stock and glue material saving up to 50%
➢Less labor costs, less capex - and tooling costs
➢Less investment on glue application - roller coater usage
➢Reduced processes thru integrated edge folding
➢Reduced part handling – less quality risk
➢Diverse materials usable – foil, textile, etc.
➢Better quality – less stretch and grain wash
3CON TECHNOLOGIES
ESL© – Exact Shape Lamination
3CON
TECHNOLOGY FOR YOU
➢Grain optimized surfaces thru sheet fed concept
➢Foil saving with trapezoidal sheets fed concept
➢Energy saving with IR heater system instead of Quartz
➢Shorter cycle time thru direct air cooling system
➢Less floor space cost thru small foot print
➢Quality improvement with thermoform simulation
➢ Integration of press lamination function
➢Fully automated tool changing stations
Vacuum lamination / IMG
3CON TECHNOLOGIES
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
➢Car-set production possible within 100s/carset
➢Flexible door-set manufacture FD + RD with 2 roll widths
➢Trapezoid cutted blanks for huge foil saving
➢Component-related length and widthstretching of foil for foil saving
➢Foil-free areas in combination with hot melt usage
➢Prepared for IMG/ ESL
Vacuum lamination / IMG 2.0
3CON
TECHNOLOGY FOR YOU
➢Flexible capacity with single station and Inline machines
➢High availability thru integrated tool changing trolley also on Inline machines
➢Various materials processible with - IR heater for glue activation- Hot air activation- Hot slider for glue less edge wrapping
Edge wrapping
3CON TECHNOLOGIES
3CON
TECHNOLOGY FOR YOU
Clips setting Screwing Anti squeak Robotic ultrasonic welding
and many more…
Assembly Lines/ FlexLines
3CON TECHNOLOGIES
3CON
TECHNOLOGY FOR YOU
➢Flexible machine concept modular design easy to expand or reduce
➢Cost optimized assembly process thru flexible integration of
- Riveting processes
- Punching jobs
- Clip assembling
- Anti squeak lacquer application
- Cameral control checks
- Various other automatic/manualassembly tasks
➢High availability with short tool change time, automated tool storage,robot concepts, etc.
FlexLines for door & instrument panel assembling
3CON TECHNOLOGIES
3CON
TECHNOLOGY FOR YOU
Lift station Loading
stationAnti
squeak
application
US
welding
8 Robots
US
welding
8 Robots
US
welding
6 Robots
Clip
assembly
and
punching
and
molycote
drying
Screwing
stationLift station
Incl. auto.
transport
out
Conveyer
belt
FlexLines for door panel assembling
i.e. BMW G05/G06/G07 DP
3CON TECHNOLOGIES
3CON
TECHNOLOGY FOR YOU
Industry 4.0
➢Online remote connection for a real time analysis of:
- Productivity
- Machine health
- Parameter tracking
➢Preventive maintenance
➢Fast reaction to deviating parameters
➢“No-Time-Losing” Solution
3CON TECHNOLOGIES
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
➢Flexibility with different combinable riveting technologies
➢Highest output with Ultrasonic cassette welding
➢Highest flexibility with Ultrasonic and Robots
➢Low investment with hot stamp or hot air riveting
➢Highest riveting strengths with hot air/cold stack riveting
➢Highest quality thru material adjusted riveting technology
➢Project adjusted manufacturing conceptssingle station units, turntable or Inline- / FlexLineConcepts
Joining / Riveting
Ultrasonic - Hot air / cold stack - Hot stamp
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
➢Many different concepts for punching base parts and decors
➢ Integrative component in other processes and technologies
➢Free standing unit also available
Punching
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
➢Application of anti-squeak coating on individual components or complete doors
➢ Integrative into 3CON FlexLines
➢Separate unit with the help of application technology developed by 3CON
Anti-squeak coating
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
➢Alternative to Laser or Water Jet Cutting
➢Low investment thru easy machine / tool concept
➢Flexible cutting shape thru robot movement
➢Cutting / Trimming of thin or soft materialslike textile or foamed parts with overlapping's
➢High output with cutting speed up to 400mm
➢Costs saving thru low investment, easy maintenance and low energy consumption
➢Easy safe guarding because no laser is used
Hot Air Cutting
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
➢ Integrated in production cells with press lamination equipment
➢Stand alone solution in a spray cell
➢Extremely even spray and bead application
➢Depending on the application,3CON offers either in compartments or integrated into press lamination cells:
- robot-based and fully-automatic
spin spray (by SM Klebetechnik)
- line spray (chatter spray by BlueMelt)
- bead application
Hot melt applications
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
➢Fully automatic production cells with integrated hot melt application on the carrier part
- For production of laminated textile, artificial leather or true leather components with medium and high volumes
➢Tool change option included
Press lamination system cells
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
➢Various clip system for different types
➢Automated setting of retainer clips
➢Clips stored, orientated, supplied, fed into the die head and placed into the retainer by a robot
➢Camera controlled, for secured dog house positioning
Clip application
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
➢Pattern development for ESL (Exact Shape Lamination) and Cut & Sew technology
➢Suitable for textile, PVC leather, true leather, TPO foils, etc.
➢3D printing for feasibility studies, prototype parts, pattern development, prototype tools, etc.
Cut development
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
➢Easy spare parts supply / stock standard IR heater, no customized 3D heaters
➢Flexibility thru Standard Machine type MTP
➢Combination of different welding technologies
➢Robustness thru 4 way blocking system for crash protection
➢ Improved availability thru reduced tool change time
Infrared instrument panel welding
3CON
TECHNOLOGY FOR YOU
3CON TECHNOLOGIES
3CON global Service
3CON
TECHNOLOGY FOR YOU
3CON REFERENCES
3CON GLOBAL
3CON
TECHNOLOGY FOR YOU
WWW.3CON.DE
AUSTRIA HQ
3CON Anlagenbau GmbH
Kleinfeld 16
6341 Ebbs
AUSTRIA
GERMANY
3CON GmbH
Rosenheimer Straße 30b
83080 Oberaudorf
GERMANY
GERMANY
3CON GmbH
Niedervillern 8
83410 Laufen
GERMANY
USA
3CON COOPERATION
47295 Cartier Dr.
Wixom, Michigan
USA
MEXICO
3CON INTERNATIONAL
Avenida Central 105 Parque
Industial WTC
78395 San Luis, S.L.P.
MEXICO
CHINA
3CON CHINA
MACHINERY CO LT
Kelin Road West 618 Huayin
Chengdu City Wenjiang Dist.
CHINA
Thank You