400 series cut sheet · 11’9" up to 13’5" 20” 20 ... optional guide seals chain...

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Furnish Insulated Rolling Service Doors, series 400 as manufactured by "USP" complete with curtain, hood, guides, counterbalance and options as specified. OPERATION chain hoist using gear reduction and hand chain external industrial motors CURTAIN consists of interlocking IS3 thermal slats cold rolled formed from galvanized steel baked on grey polyester enamel coating or 304 stainless steel with a #4 finish. Each end of alternate slats are to be assembled with polycast nylon end locks to maintain slat alignment and to act as a wearing surface inside the door guides and reduce noise from metal to metal contact. Slats are designed to withstand windloads of 20 psf. Windlocks are furnished for greater windloads and upon request(consult factory). Slat thickness shall be calculated with U.S. gauging with a minimum of 20ga. for doors up to 30'0" wide and 18ga. for wider spans. The interlocking 24 gauge protective back slat encloses the insulating core reducing heat and sound transmission. Steel slats are to be galvanized as per A.S.T.M. A653. Each curtain shall receive a bottom bar to maintain slat alignment and posture. I NSULATION shall consist of closed cell urethane injected foam insulation a minimum of 1” thick, providing a 7.2 R-value and sound barrier protection with a STC 25 rating. Insulation is pressure foamed in place bonding the both front and back slats while filling all voids and creating a thermal break. BOTTOM BAR shall consist of two steel factory painted angles a minimum 1/8" thick. Includes rubber astragal to form a weathertight seal, on a level surface, upon closing service door. SPRING COUNTERBALANCE is to be housed in a steel pipe of the appropriate diameter and wall thickness as to support curtain. Deflection shall be limited to a maximum of .03" per ft. of door width. Springs are to consist of helical torsion type designed to meet a 25% safety load factor. Safety factor allows for safe operation, ease of use, and longer spring life. Springs are to be grease packed and anchored, using a cast iron anchor, to a cold rolled steel inner shaft. Spring tension shall be fully adjustable from outside of end bracket plate. To insure smooth operation end bracket plates shall contain sealed ball bearings to minimize wear of pipe shaft. END BRACKET plates shall consist of steel plate no less than 3/16" thick. Bracket plates are to house pipe shaft and counterbalance assembly. Shaft is attached to plate by sealed ball bearings fitted onto plate. GUIDES shall consist of a minimum of 3-1/2" structural steel angles a minimum of 3/16" thick. The guide depth shall be of a length adequate to provide for proper slat penetration and specified windloading. When windlocks are to be provided a windlock bar shall be furnished within guide to prevent curtain from leaving the guides under windload. HOODS shall consist of a minimum of #24 gauge hot dipped galvanized steel with a baked on grey or bronze polyester enamel coating. Hoods are designed to protect and house counterbalance assembly. To prevent hood sag intermediate supports shall be furnished as required. FULL WEATHER STRIPPING shall include Neoprene hood baffle Vinyl guide seals Neoprene astragal on bottom bar LOCKING for manual and chain operated doors to be slidebolts mounted on bottom bar with provisions for padlocks. Gearing within motors to be self locking. FINISH all non-galvanized surfaces shall receive a shop coat of rust inhibiting primer. Field painting not included in this section. I NSTALLATION to be by USP or by an authorized dealer. OPTIONS • Poly-cote polyester powder coating, 200 select colors • Acrylic vision lites • High cycle springs • Sloping bottom bar • Pass door • • 18 gauge steel slats • Stainless Steel Slats • Aluminum Slats • • Safety edge • Remote Control • Timer to close • • Cylinder locks • Electric interlocks • Lintel Seals • • Mallleable iron endlocks and windlock • IS3 HIGHLITES • 7.2 R V • 7.2 R V alue alue • Curtain over 1” thick • Foam Injected Insulation • Heavy duty construction • Torsion spring counterbalance • Galvanized steel hood • Thick wall 20gauge galvanized steel curtain • Polycast ® endlocks • Double steel angle bottom bar • Easy servicing

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Page 1: 400 Series Cut Sheet · 11’9" up to 13’5" 20” 20 ... optional guide seals CHAIN OPERATION MOTOR OPERATION. Title: 400 Series Cut Sheet Created Date: 2/25/2003 10:14:36 PM

Furnish Insulated Rolling Service Doors, series 400 as manufactured by"USP" complete with curtain, hood, guides, counterbalance and options asspecified.

OPERATION

• chain hoist using gear reduction and hand chain• external industrial motors

CURTAIN consists of interlocking IS3 thermal slats cold rolled formed fromgalvanized steel baked on grey polyester enamel coating or 304 stainlesssteel with a #4 finish. Each end of alternate slats are to be assembled withpolycast nylon end locks to maintain slat alignment and to act as a wearingsurface inside the door guides and reduce noise from metal to metalcontact. Slats are designed to withstand windloads of 20 psf. Windlocksare furnished for greater windloads and upon request(consult factory). Slatthickness shall be calculated with U.S. gauging with a minimum of 20ga.for doors up to 30'0" wide and 18ga. for wider spans. The interlocking 24gauge protective back slat encloses the insulating core reducing heat andsound transmission. Steel slats are to be galvanized as per A.S.T.M. A653.Each curtain shall receive a bottom bar to maintain slat alignment andposture.

INSULATION shall consist of closed cell urethane injected foam insulation aminimum of 1” thick, providing a 7.2 R-value and sound barrier protectionwith a STC 25 rating. Insulation is pressure foamed in place bonding theboth front and back slats while filling all voids and creating a thermal break.

BOTTOM BAR shall consist of two steel factory painted angles a minimum1/8" thick. Includes rubber astragal to form a weathertight seal, on a levelsurface, upon closing service door.

SPRING COUNTERBALANCE is to be housed in a steel pipe of the appropriatediameter and wall thickness as to support curtain. Deflection shall belimited to a maximum of .03" per ft. of door width. Springs are to consist ofhelical torsion type designed to meet a 25% safety load factor. Safety factorallows for safe operation, ease of use, and longer spring life. Springs are tobe grease packed and anchored, using a cast iron anchor, to a cold rolledsteel inner shaft. Spring tension shall be fully adjustable from outside of endbracket plate. To insure smooth operation end bracket plates shall containsealed ball bearings to minimize wear of pipe shaft.

END BRACKET plates shall consist of steel plate no less than 3/16" thick.Bracket plates are to house pipe shaft and counterbalance assembly.Shaft is attached to plate by sealed ball bearings fitted onto plate.

GUIDES shall consist of a minimum of 3-1/2" structural steel angles aminimum of 3/16" thick. The guide depth shall be of a length adequate toprovide for proper slat penetration and specified windloading. Whenwindlocks are to be provided a windlock bar shall be furnished within guideto prevent curtain from leaving the guides under windload.

HOODS shall consist of a minimum of #24 gauge hot dipped galvanizedsteel with a baked on grey or bronze polyester enamel coating. Hoods aredesigned to protect and house counterbalance assembly. To preventhood sag intermediate supports shall be furnished as required.

FULL WEATHER STRIPPING shall include • Neoprene hood baffle• Vinyl guide seals• Neoprene astragal on bottom bar

LOCKING for manual and chain operated doors to be slidebolts mounted onbottom bar with provisions for padlocks. Gearing within motors to be selflocking.

FINISH all non-galvanized surfaces shall receive a shop coat of rustinhibiting primer. Field painting not included in this section.

INSTALLATION to be by USP or by an authorized dealer.

OPTIONS

• Poly-cote polyester powder coating, 200 select colors •• Acrylic vision lites • High cycle springs • Sloping bottom bar • Pass door •• 18 gauge steel slats • Stainless Steel Slats • Aluminum Slats •• Safety edge • Remote Control • Timer to close •• Cylinder locks • Electric interlocks • Lintel Seals •• Mallleable iron endlocks and windlock •

IS3

HIGHLITES

• 7.2 R V• 7.2 R Valuealue• Curtain over 1” thick• Foam Injected Insulation• Heavy duty construction• Torsion spring counterbalance• Galvanized steel hood• Thick wall 20gauge

galvanized steel curtain• Polycast® endlocks• Double steel angle bottom bar• Easy servicing

Page 2: 400 Series Cut Sheet · 11’9" up to 13’5" 20” 20 ... optional guide seals CHAIN OPERATION MOTOR OPERATION. Title: 400 Series Cut Sheet Created Date: 2/25/2003 10:14:36 PM

C L E A R A N C E D E T A I L S 4 0 0 S E R I E S

Black neoprenehood bafflerestricts flow ofair through hood.

Blackneoprenelintel baffle.(optional)

GuideWeather-stripping

Sill Rubberastragal

This productincorporatesweather seals forsides, top, andbottom of the door.

Walllintel

ENERGY SAVINGS

Our insulated doors pay forthemselves in less than 4years.*

Zone1234

YearlySavings*

$461$442$423$406

PaybackYears

3.33.53.73.8

4.25"4.25" 3.25"3.25"

1.25"1.25"

5.00"5.00"

8.188"8.188"3.375"3.375"

4.25"4.25"3.50"3.50"

1.25"1.25"

0.500.50"

4.50"4.50"

3.50"3.50"

4.25"4.25"

1.251.25"

.050".050"

3.50"3.50"4.25"4.25"

6.688"6.688"

1.25"1.25"

For fastening to masonry using expansion bolts or through the wall threaded rod (if required.) 4" guides on spans over 22'4" or with windlocksWhere clearances are critical, dimensions may be reduced. Refer inquiries to our Engineering Department.

GS Galvanized steelPS Gray Polyester

enamel on galv. steelSS Stainless steel

E-MOUNT BETWEEN THE JAMBSZ-MOUNT

CURTAIN FINISH

open

ing

A width B

face of wall

G+1.0"

1"

G

Height

2"

tension gear

open

ing

C width C

in the jamb

G+1.0"

1"

G

Height

2"

tension gear

G+20"

open

ing

A width B

face of wall

1"

G

Height

2"

tension gear

open

ing

C width C

in the jamb

G+20"

1"

G

Height

2"

tension gear

A width B

wall

open

ingthru the

1"

G

Height

2"

G+1.0"tension gear

thru the wall

A width B

open

ing

G+1.0"

1"

G

Height

2"

tension gear

Models:IS3-20

Models:IS3-25

Models:IS3-25TW

Models:IS3-40

Models:IS3-45

Models:IS3-45TW

United Steel Products, Inc.

33-40 127th Place Flushing, New York 11368(718) 478-5330

http://www.unitedsteelproducts.com

STANDARD LOCKING

BETWEEN THE JAMBS (CHAIN/MOTOR OPERATION)

WIDTH A B C Dto 22’4” 7.25” 9.75” 8.75” 3.875”

22’4” to 28’4” 7.75” 10.75” 9.25” N/Aover 28’4” consult factory

HEIGHT G G windlocks

up to 6'8" 16’ 16”6'9" up to 8’3" 17” 17”

8’3”" up to 9'11" 18” 18”10’0" up to 11'8" 19” 19”11’9" up to 13’5" 20” 20”13'6" up to 15’2" 21” 21”15’3” up to 17’2” 22” 22”17’3” up to 19’2”” 23” 23”

For fastening to steel usingmachine bolts or welding

3” wide guideshow withoptional guideseals

CHAIN OPERATION MOTOR OPERATION