4012-46twg2a & 3a diesel (tpd1603e2) · 2020. 4. 26. · 4012-46twg2a temperate - left view...

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Technical Data Basic technical data Number of cylinders .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 12 Cylinder arrangement ... ... ... ... ... ... ... ... ... ... ... ... ... ... Vee 60° Cycle . ... ... ... ... ... ... ... ... ... ... ... ..4 stroke, compression ignition Induction system ... ... ... ... ... ... ... ... ... ... ... ... ... ... turbocharged Combustion system... ... ... ... ... ... ... ... ... ... ... ... . direct injection Compression ratio . ... ... ... ... ... ... ... ... ... ... ... ... ... .13:1 nominal Bore... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 160 mm Stroke ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 190 mm Cubic capacity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 45·842 litres Direction of rotation ... ... ... ... ... Anti clockwise viewed on flywheel Firing order ... ... ... ... ... ... ... 1 A ,6 B ,5 A ,2 B ,3 A ,4 B ,6 A ,1 B ,2 A ,5 B .4 A ,3 B Cylinder 1 .. ... ... ... ... ... ... ... ... ... ... ... ... ... furthest from flywheel Note: Cylinders designated ‘A’ are on the right hand side of the engine when viewed from the flywheel end. Total weight of ElectropaK Engine - dry -temperate. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4440 kg -tropical . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4440 kg ElectropaK - dry (1) -temperate. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5220 kg -tropical . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5283 kg ElectropaK - wet (1) (2) -temperate. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5547 kg -tropical . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5615 kg 1. Includes fuel cooler. 2. Includes engine lubricating oil and water jacket Overall dimensions of ElectropaK Height ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 2255 mm Length ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 3714 mm Width -temperate. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1780 mm -tropical . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1978 mm Moment of inertia (mk²) Flywheel ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 9,57 kgm² Engine ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 9,73 kgm² Cyclic irregularity For engine/flywheel maximum: -4012-46TWG2A @ 1500 rev/min .. ... ... ... ... ... ... ... ... ... .. 1·752 -4012-46TWG3A @ 1500 rev/min .. ... ... ... ... ... ... ... ... ... ... 1·752 Ratings Steady state speed stability at constant load . ... ... ... ... .. ± 0,25% Electrical ratings are based on average alternator efficiency and are for guidance only (0.8 power factor being used). Operating point Engine speed ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1500 rev/min Static injection timing . ... ... ... ... ... ... ... ... ... ... ... .spill timing 22° Cooling water exit temperature .. ... ... ... ... ... ... ... ... ... ... < 98 °C Performance Note: All data based on operation to ISO 3046/1, BS 5514 and DIN 6271 standard reference conditions. Estimated sound pressure level at 1 metre ... ... ... ... ... 111 d(B)A Note: Noise levels represent highest recorded at 1500 rev/min For engines operating in ambient conditions other than the standard reference conditions stated below, a suitable de-rate must be applied. De-rate tables for increased ambient temperatures and / or altitude are available, please contact Perkins Applications Department Test conditions -air temperature .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 °C -barometric pressure .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 100 kPa -relative humidity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 30% -air inlet restriction at maximum power (nominal) ... ... ... ... 2,5 kPa -exhaust back pressure at maximum power (nominal) ... ... 3,0 kPa -maximum fuel temperature (inlet pump) ... ... ... ... ... ... ... ... 58 °C For test conditions relevant to data on load acceptance, please refer to Cold start recommendations on page 22 of this document. 4000 Series 4012-46TWG2A 4012-46TWG3A Diesel Engine - ElectropaK 1500 rev/min

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Page 1: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

Technical Data

Basic technical dataNumber of cylinders .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 12 Cylinder arrangement ... ... ... ... ... ... ... ... ... ... ... ... ... ... Vee 60°Cycle . ... ... ... ... ... ... ... ... ... ... ... ..4 stroke, compression ignitionInduction system ... ... ... ... ... ... ... ... ... ... ... ... ... ... turbochargedCombustion system... ... ... ... ... ... ... ... ... ... ... ... . direct injectionCompression ratio . ... ... ... ... ... ... ... ... ... ... ... ... ... .13:1 nominalBore... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 160 mmStroke ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 190 mmCubic capacity... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 45·842 litresDirection of rotation ... ... ... ... ... Anti clockwise viewed on flywheelFiring order ... ... ... ... ... ... ... 1A,6B,5A,2B,3A,4B,6A,1B,2A,5B.4A,3B

Cylinder 1 .. ... ... ... ... ... ... ... ... ... ... ... ... ... furthest from flywheelNote: Cylinders designated ‘A’ are on the right hand side of the engine when viewed from the flywheel end.

Total weight of ElectropaKEngine - dry-temperate. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4440 kg-tropical . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4440 kgElectropaK - dry (1)

-temperate. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5220 kg-tropical . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5283 kgElectropaK - wet (1) (2)

-temperate. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5547 kg-tropical . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5615 kg1. Includes fuel cooler.2. Includes engine lubricating oil and water jacket

Overall dimensions of ElectropaKHeight ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 2255 mmLength ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 3714 mmWidth-temperate. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1780 mm-tropical . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1978 mm

Moment of inertia (mk²)Flywheel ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 9,57 kgm²Engine... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 9,73 kgm²

Cyclic irregularityFor engine/flywheel maximum:-4012-46TWG2A @ 1500 rev/min.. ... ... ... ... ... ... ... ... ... .. 1·752-4012-46TWG3A @ 1500 rev/min.. ... ... ... ... ... ... ... ... ... ...1·752

RatingsSteady state speed stability at constant load . ... ... ... ... .. ± 0,25%Electrical ratings are based on average alternator efficiency and are for guidance only (0.8 power factor being used).

Operating pointEngine speed ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1500 rev/minStatic injection timing . ... ... ... ... ... ... ... ... ... ... ... .spill timing 22°Cooling water exit temperature .. ... ... ... ... ... ... ... ... ... ... < 98 °C

PerformanceNote: All data based on operation to ISO 3046/1, BS 5514 and DIN 6271 standard reference conditions.

Estimated sound pressure level at 1 metre ... ... ... ... ... 111 d(B)ANote: Noise levels represent highest recorded at 1500 rev/min

For engines operating in ambient conditions other than the standard reference conditions stated below, a suitable de-rate must be applied. De-rate tables for increased ambient temperatures and / or altitude are available, please contact Perkins Applications Department

Test conditions-air temperature.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...25 °C-barometric pressure .. ... ... ... ... ... ... ... ... ... ... ... ... ... ...100 kPa-relative humidity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 30%-air inlet restriction at maximum power (nominal)... ... ... ... 2,5 kPa-exhaust back pressure at maximum power (nominal)... ... 3,0 kPa-maximum fuel temperature (inlet pump) ... ... ... ... ... ... ... ...58 °CFor test conditions relevant to data on load acceptance, please refer to Cold start recommendations on page 22 of this document.

4000 Series4012-46TWG2A4012-46TWG3A

Diesel Engine - ElectropaK 1500 rev/min

Page 2: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

General installation - 4012-46TWG2A (Temperate) 50 Hz @ 1500 rev/min

General installation - 4012-46TWG2A (Tropical) 50 Hz @ 1500 rev/min

Notes:All quoted gross engine powers include an allowance of 1.5% for installation varianceNot to be used for CHP design purposes (indicative figures only). Consult Perkins Engines Stafford Limited. Assumes complete combustion.

Designation UnitsType of operation and application

Base Prime StandbyGross engine power kWb 884 1106 1217Fan and battery charging alternator power kW 51Net engine power kWm 833 1055 1166Brake mean effective pressure (gross) kPa 1543 1930 21,24Combustion air flow at ISO conditions m³/min 90 102 109Exhaust gas temperature (max) after turbo °C 422Exhaust gas flow (max) at atmospheric pressure m³/min 230Boost pressure ratio - 2,38 2,86 3,09Mechanical efficiency % 88.0 90.2 91.0Overall thermal efficiency (nett) % 39.46 39.81 39.66Friction and pumping power losses kWm 120Mean piston speed m/s 9,5Engine coolant flow l/min 948

Typical GenSet electrical output (0.8pf)kVA 989 1253 1385kWe 791 1002 1108

Assumed alternator efficiency % 95

Designation UnitsType of operation and application

Base Prime StandbyGross engine power kWb 891 1113 1224Fan and battery charging alternator power kW 58Net engine power kWm 833 1055 1166Brake mean effective pressure (gross) kPa 1555 1942 2136Combustion air flow at ISO conditions m³/min 90 103 109Exhaust gas temperature (max) after turbo °C 422Exhaust gas flow (max) at atmospheric pressure m³/min 235Boost pressure ratio - 2,39 2,87 3,10Mechanical efficiency % 88.1 90.3 91.1Overall thermal efficiency (nett) % 39,5 39,8 39,6

Friction and pumping power losses kWm 120Mean piston speed m/s 9,5Engine coolant flow l/min 948

Typical GenSet electrical output (0.8pf)kVA 989 1253 1385kWe 791 1002 1108

Assumed alternator efficiency % 95

Page 3: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

General installation - 4012-46TWG3A (Temperate), 50 Hz @ 1500 rev/min

General installation - 4012-46TWG3A (Tropical), 50 Hz @ 1500 rev/min

Notes:All quoted gross engine powers include an allowance of 1.5% for installation varianceNot to be used for CHP design purposes (indicative figures only). Consult Perkins Engines Stafford Limited. Assumes complete combustion.

Rating definitions Baseload powerUnlimited hours usage with an average load factor of 100% of the published baseload power rating.

Prime PowerVariable load. Unlimited hours usage with an average load factor of 80% of the published prime power rating over each 24 hr. period A 10% overload is available for 1 hour in every 12 hour of operation.

Standby powerVariable load. Limited to 500 hours annual usage up to 300 hours of which may be continuous running. No overload is permitted.

Emissions capabilityAll 4012-46TWG ratings are optimised to the ‘best fuel consumption’ and do not comply to Harmonised International Regulation Emission Limits. More information on these statements can be obtained by contacting the Applications Department at Perkins Engines Company Limited.

Designation UnitsType of operation and application

Base Prime StandbyGross engine power kWb 960 1200 1314Fan and battery charging alternator power kW 51Net engine power kWm 909 1149 1263Brake mean effective pressure (gross) kPa 1675 2094 2293Combustion air flow at ISO conditions m³/min 94 108 114Exhaust gas temperature (max) after turbo °C 474Exhaust gas flow (max) at atmospheric pressure m³/min 240Boost pressure ratio - 2.55 3.05 3.28Mechanical efficiency % 88.9 90.9 91.6Overall thermal efficiency (nett) % 39.66 39.80 38.95Friction and pumping power losses kWm 120Mean piston speed m/s 9,5Engine coolant flow l/min 948

Typical GenSet electrical output (0.8pf)kVA 1079 1364 1500kWe 864 1092 1200

Assumed alternator efficiency % 95

Designation UnitsType of operation and application

Base Prime StandbyGross engine power kWb 967 1207 1321Fan and battery charging alternator power kW 58Net engine power kWm 909 1149 1263Brake mean effective pressure (gross) kPa 1688 2106 2305Combustion air flow at ISO conditions m³/min 94 108 115Exhaust gas temperature (max) after turbo °C 479Exhaust gas flow (max) at atmospheric pressure m³/min 245Boost pressure ratio - 2.56 3.07 3.30Mechanical efficiency % 89.0 91.0 91.7Overall thermal efficiency (nett) % 39.67 39.75 38.92Friction and pumping power losses kWm 120Mean piston speed m/s 9,5Engine coolant flow l/min 948

Typical GenSet electrical output (0.8pf)kVA 1079 1364 1500kWe 864 1092 1200

Assumed alternator efficiency % 95

Page 4: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

Energy balance4012-46TWG2A - Temperate

4012-46TWG2A - Tropical

4012-46TWG3A - Temperate

4012-46TWG3A - Tropical

Designation Units50 Hz @ 1500 rev/min

Baseloadpower

Prime power

Standby power

Energy in fuel kWt 2107 2632 2939Energy in power output (gross) kWb 884 1106 1217

Energy to cooling fan kWm 51Energy in power output (nett) kWm 833 1055 1166

Energy to exhaust kWt 684 878 1001Energy to coolant and oil kWt 345 372 401

Energy to radiation kWt 64 81 89Energy to charge cooler kWt 131 195 232

Designation Units50 Hz @ 1500 rev/min

Baseload power

Prime power

Standby power

Energy in fuel kWt 2123 2650 2960Energy in power output (gross) kWb 891 1113 1224

Energy to cooling fan kWm 58Energy in power output (nett) kWm 833 1055 1166

Energy to exhaust kWt 689 886 1009Energy to coolant and oil kWt 345 374 403

Energy to radiation kWt 65 81 89Energy to charge cooler kWt 133 197 234

Designation Units50 Hz @ 1500 rev/min

Baseload power

Prime power

Standby power

Energy in fuel kWt 2278 2889 3245Energy in power output (gross) kWb 960 1200 1314

Energy to cooling fan kWm 51Energy in power output (nett) kWm 909 1149 1263

Energy to exhaust kWt 745 981 1128Energy to coolant and oil kWt 352 395 441

Energy to radiation kWt 70 87 96Energy to charge cooler kWt 151 226 266

Designation Units50 Hz @ 1500 rev/min

Baseload power

Prime power

Standby power

Energy in fuel kWt 2294 2910 3269Energy in power output (gross) kWb 967 1207 1321

Energy to cooling fan kWm 58Energy in power output (nett) kWm 909 1149 1263

Energy to exhaust kWt 751 989 1138Energy to coolant and oil kWt 353 398 445

Energy to radiation kWt 70 88 96Energy to charge cooler kWt 153 228 269

Note: Not to be used for combined heat and power (CHP) purposes (indicative figures only), if required, please consult Perkins Engines Company Limited.

Exhaust systemOutlet size (internal) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2 x 254 mmOutlet flange size ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 10” table DBack pressure for total system... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 5 kPaFor recommended pipe sizes, refer to the Installation Manual.

Induction systemEmissions data with combustion air temperature of 25 °CMaximum air intake restriction of engine:-clean filter . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 2 kPa-dirty filter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 4 kPa-air filter type .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . heavy duty axial flow

Page 5: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

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Page 6: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG2A Temperate - front view

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Page 7: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

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Page 8: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

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Page 9: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG2A Temperate - Support pads, exhaust outlet flange and flywheel detail

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ø883ø 100,035

100,00

10

15.7

22,5°

ø250

ø406

ø 571,6571,5

ø498

6,5

DETAIL OF SAE 518 FLYWHEELAND SAE 00 FLYWHEEL HOUSING

(METRIC TAPPINGS)SCALE 1:5

CRANKSHAFT

DETAIL OF EXHAUST OUTLET FLANGE(B.S.10 TABLE D)

SCALE 1:5

8 HOLES ø 22EQUALLY SPACEDON ø 356 PC

60

4 154

221

112,5

1000

500 435

91

451

135

9870

1751744 300 300

6 HOLES ø22

100

851

1702

900

150

2369

1780

39

8 HOLESø22

RE

AR

FA

CE

FLY

WH

EEL

HS

G

PLAN VIEW OF SUPPORT PADS

FRO

NT

FAC

E C

/CA

SE

LCCRANKSHAFT

Page 10: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG2A Tropical - 4012-46TWG3A Temperate - left view 2

236

1618

189

25

391

1280

533

375

0 O

VER

ALL

LEN

GTH

786

533

GR

OO

VE

CR

S19

FU

EL

LEA

K-O

FF C

ON

N.

NO

FU

EL

CO

OLE

R F

ITTE

D73

.5

1312

FRONT FACE OF C/CASE

REAR FACE OF C/CASE

REAR FACE OF FLYWHEEL HSG.

CR

AN

KSH

AFT

SUM

P D

RA

IN P

LUG

G1"

(BO

TH S

IDE

S)

EX

HAU

ST O

UTL

ET

ELB

OW

1 E

AC

H S

IDE.

SEE

FLA

NG

E D

ETA

IL. S

YST

EMP

IPE

WO

RK

MU

ST B

E A

DE

QU

ATE

LY S

UPP

OR

TED

TO E

NS

UR

E T

HA

T N

O L

OA

DIS

EX

ER

TED

ON

TU

RBO

CH

AR

GER

S

ø26.

5 H

OLE

REA

R L

IFTI

NG

BR

AC

KET

(EN

GIN

E O

NLY

)1

PER

SID

E

RAD

IATO

R W

ATER

LE

VE

L SW

ITC

H

FAN

FUE

L LE

AK

OFF

CO

N

CR

AN

KSH

AFT

PU

LLE

Y 5

GR

OO

VEFO

R S

PB &

B S

EC

TIO

N B

ELT

STO

BS

3790

:199

5

CR

AN

KC

ASE

INSP

EC

TIO

NC

OVE

RS

LUB

. OIL

CO

OLE

R1

EA

CH

SID

E

G3/

8" T

AP

PIN

G F

OR

LUB

. OIL

TE

MP.

CO

NN

.

G1/

4" T

AP

PIN

G F

OR

LUB

. OIL

TE

MP

. CO

NN

.

CO

OLA

NT

DR

IAN

TAP

1 E

AC

H S

IDE.

LUB

.OIL

DIP

STIC

K

LUB

. OIL

FIL

LER

LOW

OIL

PR

ES

SUR

ES

WIT

CH

. 1 E

AC

H S

IDE

.

FRO

NT

GR

OO

VEIN

PU

LLE

Y

Page 11: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG2A Tropical - 4012-46TWG3A Temperate - front view

7 PITCHESOF 226= 1582

1644OVER

MATRIX

294.5

243

1672

10

600

FUEL COOLERCONNECTIONS

509

1600

836

800

CLEARANCEREQUIRED TOREMOVE SUMP

70

385

315

315

570

513 513

75

Rp 1/2" TAPPING IN THERMOSTATHOUSING. 1 EACH SIDE

THERMOSTAT HOUSING1 EACH SIDE

THERMOSTAT HOUSING1 EACH SIDE

ELECTRONIC ACTUATOR

TORSIONAL VIBRATION DAMPERS

RADIATOR FILLER0.7 BAR RELIEF VALVE

FUEL COOLER WHEN FITTED

FUEL LEAK-OFF CONN.TO SUIT 15mm O/D PIPE.'BITE' TYPE NON-RETURNVALVE SUPPLIED.I EACH SIDE.

CRANKSHAFT

CR

AN

KSH

AFT

FUEL INLET CONNECTION ø15(OUTSIDE) STEEL PIPE.MAXIMUM FUEL LIFT 2.5 METRESWHEN FUEL TANK OUTLET ISLOWER THAN LIFT PUMP INLET ANON-RETURN VALVE MUST BEFITTED AT FUEL TANK. IF MAX.FUEL LIFT FIGURE IS EXCEEDCONSULT PERKINS TECHNICAL DEPT.

FRONT VIEW

ø20 HOLE, FRONT LIFTING BRACKET(ENGINE ONLY) 1 EACH SIDE

FUEL FILTER/WATER SEPERATOR

G 3/8" AND G 1/2" TAPPINGS IN

CRS

OVER MATRIX

Page 12: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG2A Tropical - 4012-46TWG3A Temperate - right view

248.

5

606

976

36

FUE

L LE

AK O

FF C

ON

N.

NO

FU

EL

CO

OLE

R F

ITTE

D

FR

ON

T LI

FTIN

G B

RA

CK

ET

12

DU

AL

24V.

STA

RTE

RS

LUB.

OIL

FIL

TER

S3

EAC

H S

IDE

LUB

. OIL

PU

MP

FUE

L LI

FT P

UM

P

AIR

FIL

TER

1 E

ACH

SID

E

24V

ALT

ER

NA

TOR

SID

E V

IEW

BA

NK

A

STA

RTE

R R

ELA

Y

G3/

4" F

UE

L C

OO

LER

CO

NN

EC

TIO

NS

FUEL

HA

ND

PR

IMIN

G P

UM

P

FUEL

LE

AK

OFF

CO

N

AIR

FLO

WHIG

H W

ATER

TE

MP

PR

OTE

CTI

ON

SW

ITC

H1

EA

CH

SID

E

1960

C o

f G W

ET

WIT

HFU

EL

CO

OLE

R R

ADIA

TOR

1962

C o

f G W

ET

WIT

HO

UT

FUE

L C

OLL

ER

RAD

IATO

R

EX

HA

UST

GAS

HIG

H T

EM

PP

RO

TEC

TIO

N M

OD

ULE

1 E

AC

H S

IDE

FRO

NT

FAC

E O

F C

RA

NK

CAS

E

ELE

CTR

ON

IC C

ON

TRO

LU

NIT

FO

R A

CTU

ATO

R.

G1/

4" T

AP

PIN

G F

OR

LUB.

OIL

PR

ESS

.CO

NN

.

G3/

8" T

APP

ING

FO

RLU

B.O

IL T

EMP

.CO

NN

.

CH

AR

GE

AIR

CO

OLE

R1

EAC

H S

IDE

CR

ANKS

HA

FT

BR

EA

THE

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ON

1 EA

CH

SID

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EX

HO

SE

51 I/

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X 8

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GS

UP

PLI

ED L

OO

SE

Page 13: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG2A Tropical - 4012-46TWG3A Temperate- rear view

611

ENGINE FEET235.4

1400

646

301 301

1780 OVERALL WIDTH

1704 OVER RADIATOR

11.25°

39 CLEARANCEREQUIRED TO REMOVE FUEL

182 182

641

2255 OVERALL

25

280

552.5

CR

ANK

SH

AFT

BANK BBANK A

24 V AIR SHUT-OFF VALVEENERGISED TO CLOSE.1 EACH SIDE

SUMP DRAIN PLUG

CRANKSHAFT

6 HOLES M16 X 30 DEEPEQUALLY SPACED ON ø543 (21.38") P.C.D.

16 HOLES M12 X 21 DEEPEQUALLY SPACED AS SHOWNON ø851 (33.5") P.C.D.

EXHAUST OUTLET FLANGE 1 EACH SIDE SEE DETAIL

AIR FILTER RESTRICTION INDICATOR 1 EACH SIDE

FILTER

HEIGHT

Page 14: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG2A Tropical - 4012-46TWG3A Temperate - Support pads, exhaust outlet flange and flywheel detail

22,5°

ø250

ø406

DETAIL OF EXHAUST OUTLET FLANGE(B.S.10 TABLE D)

SCALE 1:5

8 HOLES ø 22EQUALLY SPACEDON ø 356 PC

ø592

ø 787,65787,4

ø883ø 100,035

100,00

10

15.7

ø 571,6571,5

ø498

6,5

DETAIL OF SAE 518 FLYWHEELAND SAE 00 FLYWHEEL HOUSING

(METRIC TAPPINGS)SCALE 1:5

CRANKSHAFT

60

4 154221

112,5

1000

500435

91

451

135

9870

1751744 300 300

2369

100 39

851

1702 1780

900

150

6 HOLES ø 22

8 HOLES ø 22

RE

AR

FA

CE

FLY

WH

EEL

HS

G

PLAN VIEW OF SUPPORT PADS

FRO

NT

FAC

E C

/CA

SE

LCCRANKSHAFT

Page 15: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG3A Tropical - left view

2236

1618

189

25

391

FU

EL

LEA

K-O

FFN

O F

UEL

CO

OLE

R F

ITTE

D73

.5

1312

OVE

RA

LL L

ENG

TH37

50

19

533

786

1280

FRONT FACE OF C/CASE

REAR FACE OF C/CASE

REAR FACE OF FLYWHEEL HSG.

CR

AN

KSH

AFT

SU

MP

DR

AIN

PLU

G G

1"(B

OTH

SID

ES

)

EXH

AU

ST O

UTL

ET E

LBO

W1

EAC

H S

IDE

. SE

EFL

AN

GE

DE

TAIL

. SY

STE

MPI

PEW

OR

K M

US

T B

E AD

EQ

UAT

ELY

SU

PPO

RTE

DTO

EN

SU

RE

THA

T N

O L

OA

DIS

EXE

RTE

D O

N

TUR

BO

CH

AR

GE

RS

LOW

OIL

PR

ESS

UR

E

SW

ITC

H. 1

EA

CH

SID

E.

CR

AN

KS

HAF

T P

ULL

EY

5 G

RO

OV

EFO

R S

PB

& B

SE

CTI

ON

BE

LTS

TO B

S37

90:1

995

LUB

.OIL

DIP

STIC

K

LUB

.OIL

FIL

LER

GR

OO

VE

CR

S

SID

E V

IEW

B B

ANK

CR

ANKC

AS

E IN

SP

ECTI

ON

CO

VE

RS

ø 2

6.5

HO

LE R

EA

RLI

FTIN

G B

RA

CK

ET

ENG

INE

ON

LY1

EAC

H S

IDE

CO

OLA

NT

DR

AIN

TAP

.1

EA

CH

SID

E.

G3/

8" T

AP

PIN

G F

OR

LUB

. OIL

TE

MP

. CO

NN

.

LUB

. OIL

CO

OLE

R1

EAC

H S

IDE

G1/

4" T

AP

PIN

G F

OR

LUB.

OIL

PR

ESS

. CO

NN

.

FUE

L LE

AK

-OFF

CO

NN

.

RA

DIA

TOR

WA

TER

LEVE

L S

WIT

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FR

ON

T G

RO

OV

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PU

LLEY

FA

N

Page 16: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG3A Tropical - front view

FUEL COOLERCONNECTIONS

510

701 902.5 OVER MATRIX

1805

641

75

235.4 ENGINEFEET

22 254.5

OVER MATRIX

1662

370 353 70 CLEARANCE REQUIRED TO REMOVE SUMP

513513

570

294.5

7 PITTCHES@ 226=1582

936.5 CRS1873

385 385

315315

Rp 1/2" TAPPING IN THERMOSTATHOUSING. 1 EACH SIDE

G 3/8" AND G 1/2" TAPPINGS IN

THERMOSTAT HOUSING1 EACH SIDE

ELECTRONIC ACTUATOR

TORSIONAL VIBRATION

16 SLOTS 11 X 19(FOR DUCTING PURPOSES)

FUEL FILTER/WATER SEPARATOR

FUEL INLET CONNECTION ø 15 OUTSIDE STEEL PIPE.MAXIMUM FUEL LIFT 2,5 METRESWHEN FUEL TANK OUTLET ISLOWER THAN LIFT PUMP INLET ANON-RETURN VALVE MUST BEFITTED AT FUEL TANK. IF MAX.FUEL LIFT FIGURE IS EXCEEDEDCONSULT PERKINS TECHNICAL DEPT.

CRANKSHAFT

RADIATOR FILLER0.7 BAR RELIEF VALVE

FUEL LEAK-OFF CONN.TO SUIT 15 mm O/D PIPE.'BITE' TYPE NON-RETURNVALVE SUPPLIED.1 EACH SIDE.

FUEL COOLER WHEN FITTED

CR

ANK

SH

AFT

RADIATOR DRAINPLUG G1/2"

ø 20 HOLE FRONT LIFTING BRACKET

(ENGINE ONLY) 1 EACH SIDE

DAMPER

THERMOSTAT HOUSING 1 EACH SIDE

Page 17: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG3A Tropical - right view

248.

5

C O

F G

WE

TW

ITH

FU

EL

CO

OLE

R16

35 C

OF

G W

ETW

ITH

OU

T FU

EL

CO

OLE

R

163460

5

981

36 F

UE

L LE

AK

-OFF

CO

NN

.N

O F

UE

L C

OO

LER

FIT

TED

FR

ON

T LI

FTIN

G B

RA

CK

ET

12

DU

AL

24V

. STA

RTE

RS

LUB.

OIL

FIL

TER

S

3 E

ACH

SID

E

LUB

. OIL

PU

MP

FUE

L LI

FT P

UM

P

AIR

FIL

TER

S1

EA

CH

SID

E.

24 V

ALT

ER

NA

TOR

STAR

TER

RE

LAY

G3/

8" T

AP

PIN

G F

OR

LUB.

OIL

TE

MP.

CO

NN

.

G1/

4" T

AP

PIN

G F

OR

LUB

.OIL

PR

ESS

.CO

NN

.

FUEL

LE

AK-

OFF

C

ON

N.

ELE

CTR

ON

IC C

ON

TRO

LU

NIT

FO

R A

CTU

ATO

R.

AIR

FLO

W

H.W

.T. P

RO

TEC

TIO

N S

WIT

CH

. 1

EA

CH

SID

E.

G3/

4" F

UE

L C

OO

LER

CO

NN

EC

TIO

NS

EXH

AU

ST

GA

S H

IGH

TEM

P:

PR

OTE

CTI

ON

MO

DU

LE

FUEL

HAN

D-P

RIM

ING

PU

MP

CR

AN

KSH

AFT

FRTONT FACE CRANKCASE

BR

EATH

ER

CO

NN

.1

EA

CH

SID

EFL

EX.

HO

SE 5

1 I/D

IA X

865

LON

GS

UPP

LIE

D L

OO

SE

CH

AR

GE

AIR

CO

OLE

R1

EA

CH

SID

E

Page 18: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG3A Tropical - rear view

611

ENGINEFEET235.4

25

1400

646

301 301

OVER RADIATOR1905

OVERALL WIDTH1978

OVERALLHEIGHT

2255

552.5

10

11.25°

280

39

182 182

CR

AN

KSH

AFT

B BANK A BANK24 V AIR SHUT-OFF VALVEENERGISED TO CLOSE.1 EACH SIDE

SUMP DRAIN PLUG

CRANKSHAFT

6 HOLES M16 X 30 DEEPEQUALLY SPACED ON ø543 (21.38") P.C.D.

16 HOLES M12 X 21 DEEPEQUALLY SPACED AS SHOWNON ø851 (33.5") P.C.D.

AIR FILTER RESTRICTIONINDICATOR. 1 EACH SIDE

CLEARANCE REQUIRED TOREMOVE FUEL FILTER

ROTATION

Page 19: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

4012-46TWG3A Tropical - Support pads, exhaust outlet flange and flywheel details

300300

150900

1978

100

1900

950

39

1751744

500 435

9170

60

451

98

135

221

2369

1000

4 154

REA

R F

ACE

FLYW

HE

EL

HSG

PLAN VIEW OF SUPPORT PADS

FRO

NT

FAC

E C

/CA

SE

CRANKSHAFT

6 HOLESø 22

ø592 ø787,65787,4

ø883ø100,035100,00

10

15.7

22,5°

ø250

ø406

ø571,6571,5ø498

6,5

DETAIL OF SAE 518 FLYWHEELAND SAE 00 FLYWHEEL HOUSING

(METRIC TAPPINGS)SCALE 1:5

CRANKSHAFT

DETAIL OF EXHAUST OUTLET FLANGE(B.S.10 TABLE D)

SCALE 1:5

8 HOLES ø 22EQUALLY SPACEDON ø 356 PC

Page 20: 4012-46TWG2A & 3A Diesel (TPD1603E2) · 2020. 4. 26. · 4012-46twg2a temperate - left view 2236 1618 189 25 391 533 786 19 groove crs 533 1280 73.5 fuel leak-off conn. no fuel cooler

Cooling systemRecommended coolant: 50% inhibited ethylene glycol or 50% inhibited propylene glycol and 50% clean fresh water. For CHP systems and where there is no likelihood of ambient temperature below 10 °C, then clean ‘soft’ water may be used, treated with 1% by volume of Perkins inhibitor in the cooling system. The inhibitor is available in 1 litre bottles from all Perkins Distributors.Maximum pressure in crankcase water jacket .. ... ... ... ... 170 kPaMaximum top tank temperature (standby) ... ... ... ... ... ... ... 98 °CMaximum static pressure on pump ... ... ... ... ... ... ... ... ... . 70 kPaMaximum pressure cap setting . ... ... ... ... ... ... ... ... ... ... . 70 kPa

Total coolant capacityElectrounit (engine only) ... ... ... ... ... ... ... ... ... ... ... ... ... 73 litresElectropaK-temperate (engine and radiator) .. ... ... ... ... ... ... ... ... ...196 litres-tropical (engine and radiator) ... ... ... ... ... ... ... ... ... ... .. 201 litresMaximum permissible restriction to coolant pump flow. ... . 20 kPaThermostat operating range.. ... ... ... ... ... ... ... ... ... ... 71 - 85 °CTemperature rise across the engine (standby power) with inhibited coolant .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 8 °CShutdown switch setting ... ... ... ... ... ... ... ... ... ... . 101 °C (rising)Coolant immersion heater capacity... ... ... ... ... ... ... ... .. 2 x 4 kW

Water jacket cooling dataCoolant flow .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...948 l/minCoolant exit temperature (max). ... ... ... ... ... ... ... ... ... ... ... 98 °CCoolant inlet temperature (min). ... ... ... ... ... ... ... ... ... ... ... 70 °CCoolant inlet temperature (max) ... ... ... ... ... ... ... ... ... ... ... 85 °C

Coolant pump-speed ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1.4 x engine rev/min-method of drive . ... ... ... ... ... ... ... ... ... ... ... engine (gear) driven

RadiatorFace area-temperate .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..2630400 mm²-tropical... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..2967420 mm²Number of rows and material . ... ... ... ... ... ... ... ... ... ... ... ... ..226Fins per inch and material .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..7Width of matrix-temperate .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .1600 mm-tropical... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .1805 mmHeight of matrix .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .1644 mmWeight (dry)-temperate .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 780 kg-tropical... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 843 kgTotal coolant capacity-temperate .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 123 litres-tropical... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 128 litresPressure cap setting (min) . ... ... ... ... ... ... ... ... ... ... ... ... .69 kPa

FanType ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. engine drivenDiameter-temperate .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .1400 mm-tropical... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .1530 mmNumber of blades ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12Material... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... AluminiumDrive ratio-temperate .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...1:1-tropical... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1:0,9

Cooling clearance4012-46TWG2A - Temperate

4012-46TWG2A - Tropical

4012-46TWG3A - Temperate

4012-46TWG3A - Tropical

Maximum additional restriction (duct allowance) to cooling airflow, and resultant min airflow

Description °C Pa m³/secAmbient clearance: Inhibited coolant 35 N/A N/A

Duct allowance 35 250 N/A

Minimum airflow 35 250 22

Maximum additional restriction (duct allowance) to cooling airflow, and resultant min airflow

Description °C Pa m³/secAmbient clearance: Inhibited coolant 50 N/A N/A

Duct allowance 50 125 N/A

Minimum airflow 50 125 28

Maximum additional restriction (duct allowance) to cooling airflow, and resultant min airflow

Description °C Pa m³/secAmbient clearance: Inhibited coolant 35 N/A N/A

Duct allowance 35 250 N/A

Minimum airflow 35 250 22

Maximum additional restriction (duct allowance) to cooling airflow, and resultant min airflow

Description °C Pa m³/secAmbient clearance: Inhibited coolant 50 N/A N/A

Duct allowance 50 125 N/A

Minimum airflow 50 125 28

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Fuel systemInjection system . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... direct injectionFuel injection pump/Injector type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Combined unit injectorInjector pressure ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 23,4 MPaFuel lift pump type.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...GerotorDelivery flow... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 1020 litres/hrHeat retained in fuel to tank-4012-46TWG2A ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 8,5 kW-4012-46TWG3A ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 9,0 kWFuel inlet temperature to be less than ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 58 °CDelivery pressure ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 300 kPaMaximum suction head at pump inlet ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 24,5 kPaMaximum static pressure head .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . see installation manual for detailsFuel filter spacing... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 10 micronsGoverning type... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... electronicGoverning .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... to ISO 8528-5 2005Torque at the governor output shaft... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 1·631Tolerance on fuel consumption.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... to ISO 8528-1 1993

Fuel specificationRecommended fuel to conform to: . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... -BS2869 1998 class A2 or BS EN590

Fuel consumptionNote: All fuel consumption figures are based on assumed fuel density of 0.862.

4012-46TWG2A - Temperate

4012-46TWG2A - Tropical

4012-46TWG3A - Temperate

4012-46TWG3A - Tropical

Designation

Fuel consumption calculated on nett rated powers

1500 rev/ming/kWh litres/hr

Standby 212 287Prime power 211 258Baseload power 213 206At 75% of Prime power 214 196At 50% of Prime power 230 141

Designation

Fuel consumption calculated on nett rated powers

1500 rev/ming/kWh litres/hr

Standby 213 288Prime power 212 259Baseload power 214 207At 75% of Prime power 216 196At 50% of Prime power 233 143

Designation

Fuel consumption calculated on nett rated powers

1500 rev/ming/kWh litres/hr

Standby 215 315Prime power 211 281Baseload power 212 224At 75% of Prime power 212 212At 50% of Prime power 224 149

Designation

Fuel consumption calculated on nett rated powers

1500 rev/ming/kWh litres/hr

Standby 217 318Prime power 212 283Baseload power 213 225At 75% of Prime power 213 213At 50% of Prime power 226 151

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Electrical systemAlternator-type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. insulated return-voltage .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 24 volts-output ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 40 ampsStarter-type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . (axial) electric-motor voltage ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 24 volts-motor power.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 16,4 kWNumber of teeth on-flywheel . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 156-starter motor . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12Minimum cranking speed ... ... ... ... ... ... ... ... ... ... ... 120 rev/minStarter solenoid (24V)-pull in current @ -25 °C max. ... ... ... ... ... ... ... ... ... ... . 30 amps-hold in current @ -25 °C max ... ... ... ... ... ... ... ... ... ... ... 9 ampsEngine stop solenoid current . ... ... ... ... ... ... ... ... ... ... . 1,1 amps

Engine mountingMaximum static bending moment at rear face of block . . 1356 NmMaximum additional load applied to flywheel due to rotating components ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 850 kg

Centre of gravityBare engine (wet) 4012-46TWG2A / 4012-46TWG3A-forward of rear face of cylinder block ... ... ... ... ... ... ... .. 658 mm-above crankshaft centre line. ... ... ... ... ... ... ... ... ... ... ... 32 mmElectropaK (wet) - Temperate-forward of rear face of cylinder block ... ... ... ... ... ... ... .. 960 mm-above crankshaft centre line. ... ... ... ... ... ... ... ... ... ... ... 32 mmElectropaK (wet) - Tropical-forward of rear face of cylinder block ... ... ... ... ... ... ... 1286 mm-above crankshaft centre line. ... ... ... ... ... ... ... ... ... ... ... 32 mm

Cold start recommendations

Notes:The battery capacity is defined by the 20 hour rateThe oil specification should be for the minimum ambient temperature as the oil will not be warmed by the immersion heaterBreakaway current is dependant on battery capacity available. Cables should be capable of handling the transient current which may be up to double the steady cranking current.

Lubrication systemRecommended multigrade oil viscosity (15W40) which adequately meets the specifications of API CH4. For further details refer to the engine OMM.

Lubricating oil capacityTotal system ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 177 litresSump maximum .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 157,5 litresSump minimum ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 115 litresOil temperature at normal operating conditions .. ... ... ... ... . 95 °COil temperature (in rail) - maximum continuous operation .. 105 °C

Lubricating oil pressureminimum.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 340 kPaAt rated speed . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..400 kPaOil relief opens ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..400 kPaOil filter screen spacing ... ... ... ... ... ... ... ... ... ... ... ... 20 micronsSump drain plug tapping size .. ... ... ... ... ... ... ... ... ... ... ... ... . G1Lubricating oil pump speed . ... ... ... ... ... ... ...1.4 x engine rev/minLubricating oil pump drive method .. ... ... ... ... ... ... . engine drivenShutdown switch - pressure setting (where fitted) 193 kPa (falling)

Normal operating angles-front and rear.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 5°-side tilt ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 10°

Temperature range

Down to 0 °C (32 °F)

Oil: .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ...API CH4 15W40Starter: .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 2 x 24 voltsBattery: .. ... .. ... .. ... .. ... .. ... .. ... .. ... .4 x 12V 286 AhMax breakaway current: . .. ... .. ... .. ... .. ... 1600 ampsCranking current: . ... .. ... .. ... .. ... .. ... .. ... .. 810 ampsAids: ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .block heatersMin mean cranking speed:.. ... .. ... .. ... .. ... 120 rev/min

Oil consumption (prime power) 4012-46TWG2A

4012-46TWG3A

After running-in(typically after 250 hours) g/kWhr 0,52 0,52

Oil flow rate from oil pump l/s 6,0 6,0

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Noise levelsThe figures for total noise levels are typical for an engine running at the standby power rating in a semi-reverberant environment and measured at a distance of one metre from the periphery of the engine (sound pressure level re: -20 x 10-6 pa).Ambient noise level ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 70 dB(A)

Octave analysisThe following diagrams show maximum noise level.

Noise data 4012-46TWG3A, 1500 rev/min 1263 kWb with radiator 584/471FC

Noise data 4012-46TWG3A, 1500 rev/min 1263 kWb with radiator 584/485FC

Note: The information given on this Technical Data Sheet is for standard ratings only. For ratings other than those shown, please contact Perkins Engines Company Limited.

Load acceptance (cold)4012-46TWG2A (prime %) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 724012-46TWG3A (prime %) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 65Engine block temperature (cold) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...45 °CAmbient temperature. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...25 °CGoverning mode ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... IsochronousAlternator inertia ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...50 kgm²Under frequency roll off (UFRO) point set to. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 49 HzUFRO rate set to ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 16 V/HzLAM on/off. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... on

Notes:All test were conducted using an engine installed and serviced to Perkins Engine Company Limited recommendations.Applied load is a percentage of the generator electrical output efficiencies as published in the general installation section of this data sheet.

Fr equency analysis at point 6

9196.2 97

105 106.8 104 101.895.6

91.486.1

0

20

40

60

80

100

120

31.5 63 125 250 500 1K 2K 4K 8K 16k

Fr equency in Hz

6

5

4

1

2

3

Position SPL dBA1 114.12 112.93 113.04 111.75 113.06 114.2

6

5

4

1

2

3

Fr e que nc y a na l y si s a t poi nt 1

8892.6 95.8

109.4 109.6102.8

10095.1

90.284

0

20

40

60

80

100

120

31.5 63 125 250 500 1K 2K 4K 8K 16k

Fr equency i n Hz

Position SPL dBA1 113.52 113.23 112.04 111.75 113.16 112.8

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All information in the document is substantially correct at the time of printing but may be subsequently altered by the company.

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4000 Series 4012-46TWG2A4012-46TWG3A

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Perkins Engines Company LimitedPeterborough PE1 5NA United KingdomTelephone +44 (0) 1733 583000Fax +44 (0) 1733 582240www.perkins.com