4110 4112 ohcf enablement kit

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  • 8/18/2019 4110 4112 OHCF Enablement Kit

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      XEROXKit Installation Instructions Global Knowledge and Language Services

    Product(s):  Xerox 4110/4590 Family  Date:  09/11/2006 Page:  1 of 4

    Title: OHCF Enablement Kit   Kit part #:  498K15380 

    Instruction #: 604E30810  Tag/MOD #: 2  Classification code: O 

    Purpose To enable the installation of the Oversize HCF on a Xerox4110/4590 Family machine. This optional Tray is an optionto the dual HiCap Feeder accessory, and increases the4110/4590’s oversize paper stock handling capacity.

    Kit Contents

    Check the components contained in the kit.

    Item Description Quantity

    1  Blower Assembly 2

    2 Upper Duct 2

    3 Lower Duct 2

    4 Screws 8

    5 Ferrite Core 1

    6 Installation Instructions 1

    PrerequisitesSystem Software V3.0 (Plus OHCF Patch):# 701P45842 or higher

    Procedure

    Read the entire procedure before you start theremoval activity.

    WARNING

    Copy or Print must be fully completed. Checkthat “Online” and “ Job in Memory” lamps areOFF before turning OFF the power. After turn ingOFF the copier, turn OFF the circuit breaker and

    unplug the power cord. Install the Lockout Tagdevice. 

     __ 1. Attach the OHCF to the Xerox 4110/4590(Refer to the Installation Section in EDOC).

     __ 2. Release the (2) rail locks and pull the PaperTray out to the Service Position. (Figure 1)

    Rail Lock

    Figure 1

     __ 3. Remove the following; (Figure 2)

    a) Top Rear Bracket (remove 2 screws)

    b) Front Safety Cover (remove 1 screw)

    c) Rear Safety Cover (remove 1 screw)

    Figure 2

    a)

    c)b)

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      XEROXKit part #:  498K15380  Instruction #: 604E30810  Date:  09/11/2006 Page: 2 of 4

     __ 4. Remove the Feeder Assembly.(Figure 3)

    a) Disconnect the (2) feeder connectors

    b) Remove (4) screws

    Figure 3

     __ 5. Remove the (2) screws and the CenterCover. (Figure 4)

    Figure 4

     __ 6. Release the wire harness from the (3)clamps. (Figure 5)

    b)b)

    Figure 5

     __ 7. Release the (4) wide re-usable wire cableties by actuating the tab; remove anddiscard.

     __ 8. Un-plug (Figure 6) the (2) small (pictured)connectors on the wire harness, then removethe (2) wire loop jumpers with the doubleplug (male-to-male). These jumpers andplugs are NOT re-used.

     __ 9. Secure the wire harness back into the (3)clamps (see figure 5) leaving the connectorsaccessible.

    Figure 6

    a)

    b)

    b)

    a)

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      XEROXKit part #:  498K15380  Instruction #: 604E30810  Date:  09/11/2006 Page: 3 of 4

     __ 10. Install the Front and Rear Blower Assembliesfrom this kit using (2) self-tapping screwsprovided in the kit. Connect both front andrear blower connectors (released in step 8)

    to the plugs on the fan assemblies. (circled inFigures 7 & 10)

    CAUTION: 

    Do not trap wiring behind the blower

    Figure 7

     __ 11. Position the Lower Ducts on the detents andsecure with (1) screw provided in the kit.(Figure 8)

    Figure 8

     __ 12. Install the (2) Upper Ducts on the Feeder Assembly using (2) screws each. Use (2) ofthe screws removed with the Center Cover(this cover is NOT re-used). (Figure 9)

    Figure 9

    Re-install the Feeder Assembly.

     __ 13. Re-install the following:

    a) Rear Safety Cover (make sure the coveris secured on the tab on the frame, seefigure 10). Install only one screw; thesecond one is installed in Step c)

    b) Front Safety Cover (make sure the coveris secured on the tab on the frame, seefigure 10)

    c) Top Rear Bracket

    Note: The Center Cover is not re-installed and canbe discarded.

    Figure 10 

    (1) Screw

    Tab

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      XEROXKit part #:  498K15380  Instruction #: 604E30810  Date:  09/11/2006 Page: 4 of 4

     __ 14. If a DFE exists, and the Copier Interfacecable does NOT have a ferrite core attached,install the Ferrite Core from this Kit on thecable, near the IOT connection, as shown in

    Figure 11.

    Figure 11

     __ 15. Mark Off OHCF Tag 2.

    Verifying Operation

     __ 1. Remove the Lockout Tag device. Reconnectthe Power Cord and Power ON the machine.

     __ 2. Verify System operation.

     __ 3. Perform Call Closeout Procedure