4.500 introduction to design computing fall 2008 for ... · • step 1 – generate a design/model...
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MIT OpenCourseWare http://ocw.mit.edu
4.500 Introduction to Design Computing Fall 2008
For information about citing these materials or our Terms of Use, visit: http://ocw.mit.edu/terms.
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4.500
Advanced Modeling
Prof. Larry Sass Department of Architecture and Planning
MIT
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Scientific Research • Publications
• Exhibits
• Lab Group – DDFG
• Teach 3 Fabrication Courses
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Theory
Any 3D (S) shape can be converted to 2D shapes (fab) for manufacture with a construction grammar (Rules) and digital fabrication devices at any scale. Results are high quality structures.
Larry Sass
S ĺ Rules (fab) = Artifact
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Impact of Digital Fabrication on Design
• CAD becomes important – BIM (building information modeling)
• Architects extend fees into the construction of buildings
• Takes advantage of low skilled labor
• Cost control by removing specialties in manufacturing
• Designers can manufacture complex designs with controlled costs
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Problem
Error in Construction
Imprecise Measures
Cost per square foot
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The Cutting Edge of Home Design
• Factory based construction • Hand Operations • High Energy • Imprecise measuring • Imprecise cutting • Imprecise assembly
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Materialization Advances in digital fabrication
• Assembly Only Construction Sites
• Impact: Increased quality of building production in local communities with limited resources and developing countries
• Challenges: Development of new software systems
• Vision: Toyota of Housing – Affordable Design
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Vision of Materialization
Machine Machine Machine Measuring Cut or Build Assembled
(MIT) (ETH)
[1] [2] [3] CAD machine & material assembly
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Materialization Process Current Research
• Step 1 – Generate a design/model in any CAD software (Google Sketchup).
• Step 2 – Surface subdivision (under development) – Limits of objects based on machine – Structural testing – Energy testing – Materials quantity testing
• Step 3 – Construction Modeling (under development)
– Assemblies modeling – Materials modeling
• Step 4 – CAM Cutsheets (under development) - Materials and machine data
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Materialization Process Current Research
• Scaleable data – No need for new measuring
• Precise Data – Supports good communication
• Rapid Manufacturing – One machine
• Distributed Manufacturing
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Materialization Advances in digital fabrication
[1] [2] [3] [4] [5]
Shape Ⱥ Shape Analysis Ⱥ Subdivision of Geometry Ⱥ Manufacturing Ⱥ Self Guided Assembly
• CASES
• Chair
• Plywood Cabin
• Digitally Fabricated House for New Orleans
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Chair Design MIT Spring 2006 Initial Designer
Courtesy of Noel Davis. Used with permission.
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Comfort
Design a Chair Shape
Figure by MIT OpenCourseWare.
Chair ergonomics
90 Degrees 7 Degree pitch
Settling back in chair
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Step 1:
CAD - Design Model
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Step 2 & 3:
CAD – Component design & analysis
• One Room with Furniture
• 114 Sheets of Plywood
• 984 components
• Approximate Cost $2,500
• Translate design model into construction components and fabricate in one month
• 3 Days to assemble model
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Step 2:
CAD – Component design and analysis
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Figures by MIT OpenCourseWare.
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Design System Integral Assemblies
(Plywood) Summer 2005
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Step 3
CAD – Cutsheets
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