501 mayde road berea, kentucky 40403 (859) 986-1420 · 2019. 9. 6. · ki (usa) facility -company...
TRANSCRIPT
Company Overview of KI (USA)
501 Mayde Road
Berea, Kentucky 40403
(859) 986-1420
KI (USA) Facility - Company Profile
•Date of Incorporation November 7, 1988•Production Start-up August 1989•Site Area 54 acres•Plant Size 250,000 sq. ft.•Number of Associates 192•Sales for 2017 $44 Million•Parent Company Keiaisha Co. Ltd.
(Tokyo, Japan)•Primary Product Metal Stamping,
Forming and Welded Assemblies
•Finishes and Coatings E-Coat Painting
KI USA is part of the Keiaisha Automotive Group. Keiaisha is a Japanese company with facilities throughout Japan and around the world.
KI Group Global Presence
Newest Location
What We Do
Manufacturer of medium size automotive engine, brake, suspension and body/trim products from steel, stainless steel, and aluminum.
Powertrain Exhaust Brake Suspension Body/Trim
Press
Weld
Paint
Assy
Honda Civic
2 BOLT BODY BOOSTER
4 BOLT HOUSING BOOSTER
BRACKET B, CLUTCH PIPE
BRACKET A, CLUTCH PIPE
POWER SEAT BRACKET(SI MODEL ONLY)
STAY COMP A CONVERTER
STAY COMP B COVER
Bracket A, Clutch Pipe
Bracket B, Clutch Pipe
Stay Comp A Converter
4 Bolt Housing BoosterPower Seat Bracket (SI edition only)
Stay Comp B Cover
2 Bolt Body Booster
Subaru Legacy
CROSS MBR F S C RH
CROSS MBR F S C LH
CROSS MBR F S R C LH
CROSS MBR F S R C RH
BRKT MUF B US R/L BRKT DMPR
LWR US R/L
REINF CRM C R/L
VW Passat, Beetle, and Jetta
KI (USA) is currently producing Trichters for the Jetta, Beetle, and Passat in North America. Production of these new parts for VW began in the fall of 2010.
Toyota Tacoma
12-316B-1-2BRACKET
PLATE
12-319B-1UPPER PLATE
12-321C-2UPPER PLATE
Reinf-FR Door Inr Waist
Brkt FR Door Chan
Left & Right
Brkt RR Door Glass Stopper Stfnr RR Door
Otr
Brkt RR Door Chan
Stfnr RR Door Otr
Brkt Filler Tube C
Brkt Filler Tube Protr_BReinf-RR Door Otr
Waist
Brace BK Dr Upr HingeReinf-FR Door Otr
Waist
Cover RR Plate
Pan Assy Oil
Brkt-Purge Cont Valve
Brkt Cowl Top_B
Left & Right
Nissan Pathfinder Armada
Press line for blanking, stamping, and transfer operations
Metal Stamping
Metal Stamping
Internal view of a 600 metric ton press with automatic feed.
Press - Equipment Information
Press Number
Press Mfg
Model Number
Press Tons
Press Type
Bolster Size
(mm)
Die Height (mm)
Slide Height (mm)
Stroke
Strokes Per Minute
Die Change
PR-01 Aida TMX-L2-500 500 7 Stage Transfer 3500 x 1400 800 100 360 15 - 27 Dual Bolster PR-02 Aida PMX-L2-600 600 Progressive / BL 2450 X 1400 700 150 200 30 - 60 Single Bolster PR-03 Aida PMX-L2-300 300 Tandem 2150 x 1400 800 200 300 25 - 60 Lift Truck PR-04 Aida TMX-L2-300 300 7 Stage Transfer 2500 x 1000 700 100 360 20 - 32 Dual Bolster PR-06 Aida SMX-L2-300 300 Tandem 2150 x 1400 820 350 450 25 - 30 Lift Truck PR-08 Aida TMX-L2-300 300 7 Stage Transfer 2500 x 1000 700 100 360 20 - 32 Dual Bolster PR-10 Komatsu E2-G300-H-BM 300 Progressive / BL 2150 x 1400 800 200 300 25 - 60 Lift Truck PR-11 Aida TMX-III-500 500 7 Stage Transfer 3600 x 1400 1000 130 510 15 - 27 Dual Bolster PR-12 Aida TMX-111-S2-600 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27 Dual Bolster
PR-14 Aida NC2-250 250 7 Stage Transfer 2700 x 920 635 40 310 20 - 30 Die Cart PR-15 Aida TMX-III-S2-600 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27 Dual Bolster
PR-25 Aida NC2-2000(1)E 200 Progressive / BL 3600 x 1400 1000 150 15 - 27 Dual Bolster
PR-27 Komatsu E2T600-3BM 600 7 Stage Transfer 3600 x 1400 1000 150 510 15 - 27 Dual Bolster
Fully Automated Assembly Cell
Weld & Assembly
Paint Department
E-coat Paint System
(株)啓愛社 自動車部品事業部
Engineering Process DesignDraw Simulation Software (Autoform)
板減(%)
シワ(割合) 割れ(割合)
シワ、割れ複合表示
Wrinkling
Drawability
Cracking Potential
Material Thinning
A Tradition of Quality and Performance
Quality Policy
Make our customer our focus.Provide continuous improvement of the quality ofproducts and service to our customer, throughempowerment of our associates.
ü Registered to IATF (Without Design).ü KI (USA) earned the Quality Masters Award from
Nissan Motor Manufacturing.ü KI (USA) earned an Achievement Award from
Toyota Motor Manufacturing for Quality Performance.
ü KI (USA) earned the Delivery Award from CYT and NBO
Comparative Advantages
• Ability to press, weld, paint, and assemble complete components in one facility.
• Centrally located close to major OEM’s and their suppliers along I-75.
• Located in between the traditional northern automotive clusters and new southern automotive clusters.
SCCH Salt Spray / Fog Chamber
Contracer
Computer Coordinate Measuring Machine
Quality Equipment
FAROARM
Previous Component Supply Flow to Mexican Based Customer Facilities
Until 2014, KI (USA) supplied customers with facilities in Mexico, like Nissan Mexico, VW Puebla, and Jatco Mexico, from KI USA; however, when Nissin Brake asked KI (USA) to locate a facility in Mexico, KI Group decided to locate a facility in Mexico.
Keiaisha Mex (Mexico)Localized Production
Keiaisha Mex Location Relative to Other Automotive Manufacturers
Our Keiaisha Mex facility is located in the Castro Del Rio industrial park, along the Mexico 45D Highway, which puts Keiaisha Mex in easy driving distance of Honda, Toyota, Mazda and even Nissan and VW.
KI (Lat Kra Bang)In Thailand
The KI Group has also expanded it global reach to include facility in south east asia. KI Lat Kra Bang is located in Bangkok, Thailand. This facility has both progressive and tandem stamping capabilities, as well as welding and light assembly.
KI Promotional Video for IZB
Thank you for this opportunity to introduce KI (USA) Corporation and the KI Group.
www.kiusa.com