5060 a/e/ax/ex - tech tire repairs and service - syracuse€¦ · coats 5060 tire changer • 3...

5060 A/E/AX/EXTire ChangerFor servicing single piece automotive and mostlight truck tire/wheel assemblies

1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 Manual Part No.: 8182882 15HENNESSY INDUSTRIES INC. Manufacturer of AMMCO®, COATS® and BADA® Automotive Service Equipment and Tools. Revision: 02/98

Parts Identification

READ these instructions before placing unit inservice KEEP these and other materials deliveredwith the unit in a binder near the machine forease of reference by supervisors and operators.

®

2 • COATS 5060 Tire Changer

Parts IdentificationTable of Contents

Parts List . . . . . . . . . . . . . . . . . . . . . . . . .3 - 6

Tire Changer Exploded View . . . . . . . . . . . .7

Air Motor Model . . . . . . . . . . . . . . . . . . . . .8

Electric Motor Model . . . . . . . . . . . . . . . . . .9

Wiring Diagrams . . . . . . . . . . . . . . . . . . . .10

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Hennessy Industries, Inc.1601 J.P. Hennessy DriveLaVergne, TN 37086-3565(615) 641-7533 or (800) 688-6359www.ammcoats.com

For additional tire, wheel, and/or inflation informationcontact the following:

Rubber Manufacturers Association

1400 K Street N. W.Washington, DC 20005(202) 682-4800www.rma.com

Tire Guides, Inc.

The Tire Information Center1101-6 South Rogers CircleBoca Raton, FL 33487-2795(561) 997-9229www.tireguides.com

COATS 5060 Tire Changer • 3

Parts IdentificationRe

fPa

rt #

Des

crip

tion

181

8192

9Sk

t. Hd

. Cap

Scr

., 3/

8-16

x 1

", Gr

.82

8181

704

Tabl

e To

p Pl

ate

8182

952

Tabl

e To

p Pl

ate

w/o

Jet

s3

8182

024

Ø1/4

" Ste

el B

all

481

8202

5In

flatio

n N

ozzle

581

8167

7Ri

m C

lam

p6

8181

907

Carr

ier/C

over

- Cy

linde

r End

781

8347

6Ro

ll Pi

n - Ø

1/4"

x 3

/4"

881

8203

33/

4" J

am N

ut9

8181

904

Tabl

e To

p Cl

amp

Link

Bol

t10

8181

734

Pivo

t Lin

k W

/C11

8181

731

Pivo

t Pla

te -

Tabl

e To

p12

8181

733

Pivo

t Blo

ck13

8183

452

Flan

ge W

hiz-

lock

Scr

., 5/

16-1

8 x

5/8"

1481

8190

6Ca

rrie

r/Cov

er -

Clam

p15

8101

039

Nut

- Lo

ck, 1

/2",

Gr.5

1681

8261

3Cy

linde

r Ass

embl

y-Ta

ble

Top

1781

0103

9N

ut -

Lock

, 1/2

", Gr

.518

8181

742

16M

M x

40m

m H

ex H

ead

Bolt

Gr.1

0.9

1981

8297

9W

ashe

r - M

olde

d, Ø

16m

m20

8181

990

Spid

er A

ssem

bly

2181

8261

9Ro

tary

Cou

plin

g As

sem

bly

2281

8216

2N

ut -

Hex,

12M

M, G

r.8.8

2381

8267

0Sp

ring

Stop

Bra

cket

2481

8165

8Pu

lley-

Tran

smis

sion

2681

8296

4Ki

t-Tra

nsm

issi

on27

8181

984

Hx.H

d.Cp

.Scr

., 1/

4-20

x 1

", Gr

.528

8183

156

Was

her -

Ø2"

X Ø

2 3/

4" x

.010

2981

8169

9Le

ver A

ssem

bly

- Sw

itch

3081

8198

2Hx

.Hd.

Cp.S

cr.,

3MM

x 1

2mm

, Gr.5

3181

8172

8Le

ver -

Sw

itch

Actu

ator

3280

0074

5W

ashe

r - F

lat,

Ø1/4

"33

8181

369

Nut

- Lo

ck, N

yl. I

ns.,

1/4-

20, G

r.534

8183

033

Was

her

35 3681

8236

3Sp

acer

- Sw

Ped

al L

ever

-Red

3781

8192

3W

ashe

r - S

top

3881

8194

8Be

arin

g-N

ylin

er, 1

/2"

3981

8167

5Pe

dal,

Stan

dard

4081

9013

41/

4-20

x 3

/4 H

ex H

d Ca

p Sc

r Gr.5

4381

8194

8Be

arin

g-N

ylin

er, 1

/2"

4481

8170

7To

rsio

n Sp

ring

Ref

Part

#D

escr

iptio

n

4581

8187

2Sl

eeve

-Tor

sion

Spr

ing

4781

1160

9Co

tter,

Hair

Pin

4881

8339

8Pe

dal S

haft

4983

0112

1W

ashe

r50

8181

369

1/4-

20 N

ylon

Inse

rt Lo

ck N

ut G

r.551

8181

918

Bar-

Valv

e Br

kt. S

pace

r52

8181

984

1/4

x 1-

1/4

Hex

Hd C

ap S

crew

, Gr.5

5381

8198

3Bu

tton

Hd S

oc C

ap S

crew

10-

24 x

5/8,

Gr.8

5481

8295

7Sw

itch-

Reve

rsin

g55

8182

682

10-2

4 N

ylon

Inse

rt Lo

ck N

ut G

r.556

8181

959

Cove

r-Sw

itch

5781

8268

210

-24

Nyl

on In

sert

Lock

Nut

Gr.5

5881

8170

8Ex

tens

ion

Sprin

g, P

edal

5981

8303

1Br

acke

t-Val

ve M

ount

ing

6081

8198

910

-24

x 3/

8 So

cket

Hea

d Ca

pSc

rew

, Gr.8

6181

8262

7Ca

p Pl

ug -

1-5/

8" D

ia.

6281

8235

8Sp

acer

-Ped

al63

8182

332

Guar

d-Fo

ot P

edal

6481

0630

11/

4" H

ex H

d Se

lf Ta

p Sc

rew

, Gr.5

6581

0245

93/

8" S

elf T

ap S

crew

Gr.5

6681

8194

8Be

arin

g-N

ylin

er, 1

/2"

6781

2046

9Ha

ir Pi

n Co

tter

6981

0763

55/

16" F

lat W

ashe

r70

8181

675

Peda

l, St

anda

rd71

8181

981

Wav

e W

ashe

r, 5/

16" I

.D.

7281

8169

6Le

ver-

Cam

Fol

low

er73

8183

399

Clev

is P

in 3

/16"

x 1

-1/2

"74

8181

948

Bear

ing-

Nyl

iner

, 1/2

"75

8181

918

Bar-

Valv

e Br

kt. S

pace

r76

8181

851

B.L.

Pad

, Fro

nt77

8181

986

Valv

e, 4

-Way

w/P

ull P

in78

8106

301

1/4"

Hex

Hd

Self

Tap

Scre

w, G

r.579

8181

695

Cam

Mou

ntin

g Bl

ock

8081

8151

1M

otor

Cab

le A

ssem

bly

8181

8056

0Gr

ound

Jum

per

8281

4304

4Ti

nner

man

Sq.

Cap

tive

Nut

3/8

-16

8381

0630

33/

8" W

hiz

Lock

Nut

, Gr.5

8481

8193

1Br

acke

t, M

otor

Mou

ntin

g85

8181

183

5/16

-18

Nyl

on In

sert

Lock

Nut

, Gr.5

8681

8004

6Pu

lley-

Mot

or87

8180

217

5/16

-18

x 3/

8" S

oc.H

d.Se

t Scr

ew,

Gr.5

Ref

Part

#D

escr

iptio

n

8881

8004

7V-

Belt,

Mot

or89

8000

491

Lube

App

licat

or90

8106

259

Lube

Bot

tle (R

ed)

8182

876

Lube

Bot

tle (B

lack

)91

8106

301

1/4"

Hex

Hd

Self

Tap

Scre

w, G

r.592

8182

807

Side

Pan

el (M

etal

)81

8247

7Si

de P

anel

(Pla

stic

)93

8181

949

Clev

is P

in-5

/8 x

1-3

/894

8183

312

B.L.

Cyl

inde

r Ass

embl

y95

8181

912

Clip

, Cle

vis

9681

8201

63/

4"-1

0 Gr

.5 N

ylon

Inse

rt Lo

ck N

ut97

8183

778

Deca

l - L

ubric

atio

n N

otic

e98

8180

558

Key-

Mot

or99

8182

294

Mot

or, E

lect

ric 1

15v

8182

621

Mot

or, E

lect

ric 2

20v,

50H

z, 1Ø

100

8120

325

5/16

-18

x 1

Ser.

Was

h.Hd

.Scr

., Gr

.510

181

2045

510

-24

Self

Tap

Scre

w, G

r.210

281

8204

010

MM

x 5

5MM

Hex

Hd.

Cap

Scr,

Gr.5

103

8301

032

3/8

Flat

Was

her,

Zinc

Pla

te10

481

0771

53/

8-16

x 1

-1/4

Hex

Hd.

Cap

Scr

,Gr

.8.8

105

8182

041

Chas

sis

106

8182

088

5/16

x 1

Tor

x Sc

rew

, Gr.5

107

8181

855

Cent

er p

ad-B

.L.

108

8182

318

Hand

le S

prin

g-B.

L.10

983

0107

2#6

Inte

rnal

Too

th L

k W

ashe

r11

081

8201

15/

8-11

x 5

" Hex

Hd

Cap

Scr,

Gr.5

111

8181

953

B.L.

Sho

e, H

andl

e &

Piv

ot W

/C11

281

8204

35/

8-11

Nyl

on In

sert

Lock

Nut

Gr.5

113

8182

013

#10-

24 x

1-1

/2" G

r.5 H

x. H

d. C

p. S

cr.

114

8181

951

B.L.

SHO

E Pi

vot B

rack

et11

581

8168

210

-24

Nyl

on In

sert

Lock

Nut

Gr.5

116

8182

317

3-W

ay M

inia

ture

Val

ve11

781

8298

7B.

L. H

andl

e Ho

usin

g11

881

8201

63/

4-10

Gr.5

Nyl

on In

sert

Lock

Nut

119

8182

579

3/4-

10 x

5 H

ex H

d. C

ap S

cr, G

r.512

081

0630

11/

4-20

Hx

Hd S

elf-T

ap S

cr12

181

8196

4Pl

astic

Acc

esso

ry T

ray

122

8181

956

Pow

er C

able

Ass

embl

y81

8225

7Po

wer

Cab

le A

ssem

bly

(CSA

)81

8271

2Po

wer

Cab

le A

ssem

bly

(220

v,50

Hz, 1

Ø)12

481

5012

8Ca

ble

Conn

ecto

r, 1/

2"



fPa

rt #

Des

crip

tion

125

8180

237

Caut

ion

Deca

l12

781

0976

9De

cal -

Rel

ease

Val

ve12

881

0461

23/

4" E

xt. T

ooth

Loc

k W

ashe

r12

981

0461

03/

4" N

.F. J

am N

ut G

r.513

081

0461

15/

8" N

.F. J

am N

ut G

r.513

181

0461

35/

8" E

xt. T

ooth

Loc

k W

ashe

r13

281

0740

7Hi

tch

Pin

Reta

iner

133

8181

933

Peda

l Inf

latio

n13

481

0245

93/

8" S

elf T

ap S

crew

Gr.5

135

8104

673

Bush

ing

(1/4

" Val

ve)

136

8104

600

1/4"

Val

ve C

omp.

137

8104

674

Bush

ing

(3/4

" Val

ve)

138

8106

298

3/4"

Val

ve P

orte

d 1/

4"-1

8 N

PT13

981

8216

7Lu

be B

ottle

Brk

t-Red

140

8182

221

Lube

Bra

cket

Cla

mp

141

8181

354

Bead

Lift

ing

Tool

142

8181

995

Valv

e, 4

-Way

w/P

ull P

in14

381

8200

1#1

0-24

x 3

/4" G

r.5 S

kt H

d St

Cp

Scr

144

8180

103

3/8

x 3-

1/4

Clev

is P

in14

581

0798

3Pl

astic

Fas

tene

r14

681

0751

7Ga

uge

Lens

, Scr

ew O

n14

781

8111

4Kn

ob A

ssy-

Adju

stin

g14

881

8236

4#1

0-32

x 1

/4 G

r.5 B

t Hd

Skt C

p Sc

r14

981

8231

9Ø3

/32

x 1-

1/4"

Rol

l Pin

150

8107

985

Flan

ged

Air G

auge

w/F

aste

ners

151

8109

888

Infla

tion

War

ning

Dec

al15

381

8237

3De

cal,

War

ning

155

8106

302

3/8"

Whi

z Lo

ck S

crew

, Gr.5

156

8181

137

3/8-

16 x

2-1

/4 H

ex H

d.Ca

p Sc

r, Gr

.515

781

0630

33/

8" W

hiz

Lock

Nut

, Gr.5

158

8106

303

3/8"

Whi

z Lo

ck N

ut, G

r.515

981

8230

5To

wer

/Air

Rece

iver

160

8182

076

Shim

Kit

161

8120

424

3/8"

-16

Was

h Hd

. Loc

k N

ut G

r.516

281

8255

0Pi

vot P

in, B

.L. C

ylin

der R

od16

481

8023

0B.

L. S

prin

g16

581

8200

2B.

L. A

rm16

681

8200

9Sc

rew

, 3/4

-10

x 3

3/4"

Hex

Hd

Cap

167

8120

326

Hitc

h Pi

n, Ø

1/2

"16

881

0101

8W

ashe

r .39

2 x

.687

x .0

478

169

8181

285

Deca

l - In

flatio

n Pe

dal

170

8106

302

3/8

x 1

NC

Hex

Hd C

ap S

cr, G

r.517

181

8202

7W

ashe

r 7 g

a. x

.406

ID x

1.2

8 OD

172

8181

914

1/4-

20 x

3/1

6 So

c.Hd

.Set

Scr

, Gr.5

Ref

Part

#D

escr

iptio

n

173

8181

915

5MM

x 2

5MM

Dow

el P

in17

481

8202

6M

ount

Dem

ount

Hea

d As

sem

bly

175

8130

026

3/8-

16 x

1/2

Skt

. Hd.

Set

Scr

176

8130

026

3/8-

16 x

1/2

Skt

. Hd.

Set

Scr

177

8181

916

Rolle

r .56

2 Di

amet

er x

.515

LG.

178

8182

031

Bum

per-

Rubb

er17

981

8176

9Sh

aft-V

ertic

al S

lide

180

8181

740

SHCS

1/2

-13

x 1

3/4

Gr.5

181

8181

035

Lift

Pin-

Lock

Pla

te18

281

8111

33/

4"-1

3 Gr

.5 J

am N

ut18

381

8111

33/

4"-1

3 Gr

.5 J

am N

ut18

481

8178

8Lo

ck P

late

185

8181

095

1-5/

8 Sn

ap R

ing

186

8182

312

Swin

g Ar

m (R

ed)

187

8181

038

Pivo

t Pin

-Sw

ing

Arm

188

8182

028

Sprin

g-Ve

rtica

l Slid

e18

981

8109

51-

5/8

Snap

Rin

g19

081

8108

2Lo

ck H

andl

e/Li

ft Ca

m W

/C19

181

0097

9Ha

ndle

Grip

, Bla

ck F

lex

3/4

I.D.

192

8181

771

Knob

-Ver

tical

Slid

e19

381

8202

95/

16-1

x 1

-1/2

BH

Soc.

Cap

Scr

,Gr

.819

481

8350

2M

anifo

ld B

leed

Val

ve A

ssem

bly

196

8182

458

Plat

ic C

ap (T

ower

)19

781

8232

1Ø2

-1/4

" "O

" Rin

g19

881

8117

23/

4-10

x 7

-1/2

Hex

Hd.

Cap

Scr

,Gr

.519

981

8245

7W

ashe

r, 3/

4"20

081

8201

63/

4"-1

0 Gr

.5 N

ylon

Inse

rt Lo

ck N

ut20

181

8197

1De

cal -

B.L

. Han

dle

202

8107

715

3/8-

16 x

1-1

/4 H

ex H

d. C

ap S

cr,

Gr.5

203

8000

240

Was

her 1

" OD

x 13

/32

ID x

3/1

620

481

8193

2In

flatio

n Br

kt.

205

8182

457

Was

her,

3/4"

206

8183

770

Filte

r/Lub

e Br

acke

t20

781

0630

11/

4" H

ex H

d Se

lf Ta

p Sc

rew

, Gr.5

208

8182

059

Deca

l, Li

ne P

ress

Gau

ge20

981

8204

7M

anua

l Pus

h Bu

tton

210

8180

638

Mot

or C

apac

itor O

nly

*211

8235

208

Mot

orcy

cle

Clam

p (T

all)

*212

8181

619

Mot

orcy

cle

Clam

p Ki

t (Ta

ll)*2

1382

3574

0AT

V Cl

amp

(Tal

l)*2

1481

8189

1AT

V Cl

amp

Kit (

Tall)

Ref

Part

#D

escr

iptio

n

*215

8108

028

Tire

Spr

eade

r*2

1681

8132

9Sp

read

er B

ase-

Rim

Cla

mp

*217

8435

685

Drop

Cen

ter A

id21

881

8288

3Op

erat

ing

Inst

ruct

ions

(506

0)81

8288

3-1

Oper

atin

g In

stru

ctio

ns (U

AP)

8182

883-

2Op

erat

ing

Inst

ruct

ions

(ETC

-60)

8182

883-

3Op

erat

ing

Inst

ruct

ions

(ETC

-60

AX/E

X)*2

1984

3520

3Pl

astic

Cla

mp

Jaw

220

8182

320

B.L.

Han

dle/

Valv

e As

sem

bly

221

8182

371

Wav

e W

ashe

r, 1-

5/8

Dia.

*222

8181

554

Acce

ssor

y Tr

ay K

it22

381

8233

9Sh

im K

it-Sw

ing

Arm

224

8181

970

Bead

Loo

sene

r Cau

tion

Deca

l22

581

8272

5Va

lve

& R

oll P

in K

it22

681

8224

9Cl

amp

Carr

ier w

/Jet

s, A

dj. C

lam

p22

781

8224

8Cy

l. En

d Cl

amp

Carr

ier (

Adj.)

228

8182

247

Adju

stab

le R

im C

lam

p22

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8182882 15 02/98 © Copyright 1995 Hennessy Industries and COATS All Rights Reserved Printed in USA

Rim Clamp® Tire ChangerAll-Air Unit Compressed Air Requirements

COATS® Rim Clamp® tire changers that are powered entirely by air (no electric motor) require a single com-pressed air power source. Refer to the table below for exact specifications.

Tire Changer Model Compressor Size Capable of

5030A 5HP 5 SCFM at 150 PSI

5050A 5HP 14-15 SCFM at 150 PSI

5060A 5HP 14-15 SCFM at 150 PSI

Oiler and Water Separator Maintenance

The oiler and water separator (on units so equipped) require weekly service. Oil and water levels (indicatedon the level gauge on the side of each bowl) should be checked regularly

1. Drain the water from the separator by unscrewing the petcock on the bottom of the bowl. Allow waterto drain and tighten petcock securely by hand.

2. Add oil to the oiler if the fluid level is more than 1/4" from the top of the gauge. Remove the filler plugin the top of the oiler, and add SAE 10W non-detergent oil or an air tool oil to bring the level up to 1/4" fromthe top of the gauge. Replace the filler plug and clean up any spilled oil.

3. Adjust the oil flow by pulling the red flow adjustment ring up and turning it to increase or decrease theflow. Push the ring down to lock. Watch the formation of oil drops in the see-through oil chamber. Continuallycycle the bead loosener through full strokes and count the drops during the cycles. The delivery of oil to theair line should be about 1 drop per 10 cylinder cycles. Adjust the flow as required.

Note: Some older units may use an adjustment screw on top of the oiler instead of the red ring and see-through chamber. To adjust these units, turn the screw fully clockwise to stop the flow, then turn it backcounterclockwise 1/4 turn.

Transmission Lubrication

Check the fluid level in the tabletop transmission with the oil check dipstick. If fluid shows on the dipstick,it is properly filled. If no fluid is present on the dipstick, add a high quality SAE 80/90 gear lubricant. Add lubri-cant and check the level. Stop adding lubricant when it shows on the dipstick.

Air Gauge Check and Recalibration

1. Inflate a standard 15" passenger car tire/wheel assembly to 32 PSI. Use a high quality stick-type pres-sure gauge to verify the pressure. Attach the tire changer's inflation hose to the valve stem and check thepressure reading on the air gauge. If it does not read 32 PSI, recalibrate the gauge.

2. Remove the screw-on lens. Loosen the 2 screws on the face of the gauge. Loosen them just enoughso that the gauge face moves. Do not remove the screws.

3. Rotate the gauge face until the 32 PSI mark is aligned with the gauge needle. Tighten the 2 screws andreplace the lens.

Danger, Warning, Caution, and Instructional Decals

Always make the cleaning of these important decals a part of your regular maintenance routine. If they aredamaged or illegible, replace them immediately. Your safety, and the safety of others is involved!

5060 a/e/ax/ex - tech tire repairs and service - syracuse€¦ · coats 5060 tire changer • 3...

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