5_diffusion in solids

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    Chapter 5-

    Chapter 5: Diffusion in Solids

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    Chapter 5-

    What is diffusion?

    is material transport by atomic motion.

    Phenomenon of material transport by atomicmotion.

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    Chapter 5-

    results of an atomistic simulation of atomic mixing

    Inhomogeneous materials can become homogeneous bydiffusion. For an active diffusion to occur, the temperature

    should be high enough to overcome energy barriers to atomic

    motion.

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    Chapter 5-

    Applicable/Dominate in Metallic Diffusion

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    Chapter 5-

    Interdiffusion and Self-diffusion Interdiffusion or impurity diffusion:

    In an alloy, atoms tend to migrate from regions of large

    concentration

    the process where atoms of one metal diffuse into

    another.

    occurs in response to a concentration gradient.

    Self-diffusion:

    Atomic migration in pure metals.

    is diffusion in one-component material, when all atomsthat exchange positions are of the same type.

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    Chapter 5- 3

    Initially After some time

    100%

    Concentration Profiles0

    Interdiffusion or Impurity Diffussion

    Heat

    Inhomogeneous materials can become homogeneous by diffusion. For an active diffusion to

    occur, the temperature should be high enough to overcome energy barriers to atomic motion.

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    Chapter 5- 4

    Self-diffusion: In an elemental solid, atoms

    also migrate.

    Label some atoms After some time

    A

    B

    C

    D

    Self Diffusion

    Heat

    Self-diffusion:

    Atomic migration in pure metals.

    is diffusion in one-component material, when all atoms

    that exchange positions are of the same type.

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    Chapter 5-

    Chapter 5:

    Diffusion Mechanisms

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    Chapter 5-

    Diffusion Mechanisms

    Vacancy diffusion:The diffusion mechanism wherein net atomic

    migration is from lattice site to an adjacent

    vacancy.

    Interstitial diffusion:

    A diffusion mechanism where atomic motion is

    from interstitial site to interstitial site.

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    Chapter 5-

    Vacancy diffusion mechanism

    To jump from lattice site to lattice site, atoms need energy to break bonds with

    neighbors, and to cause the necessary lattice distortions during jump. This energy

    comes from the thermal energy of atomic vibrations (Eav ~ kBT)

    The direction of flow of atoms is opposite the vacancy flow direction.

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    Chapter 5-

    Interstitials diffusion mechanism

    Interstitial diffusion is generally faster than vacancy diffusion because bondingof interstitials to the surrounding atoms is normally weaker and there are many

    more interstitial sites than vacancy sites to jump to.

    Requires small impurity atoms (e.g. C, H, O) to fit into interstices in host.

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    Chapter 5-

    Steady and Unsteady State Diffusion

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    Chapter 5-

    Diffusion Flux The flux of diffusing atoms, J,

    is used to quantify how fast diffusion occurs.

    The flux is defined as either the number of atoms

    diffusing through unit area per unit time (atoms/m2-

    second) or the mass of atoms diffusing through unit

    area per unit time, (kg/m2- second).

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    Chapter 5-

    whereA denotes the area across whichdiffusion is occurring and

    tis the elapsed diffusion time.

    In differential form, this expression

    becomes

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    Chapter 5-

    Steady and Non- Steady State Diffusion

    Steady-state diffusion:

    1. The diffusion condition for which there is no net

    accumulation or depletion of diffusing species.

    2. The diffusion flux is independent of time.

    Non steady-State Diffusion1. This is the case when the diffusion flux depends on

    time, which means that a type of atoms accumulates in

    a region or that it is depleted from a region (which

    may cause them to accumulate in another region).2. The diffusion condition for which there is some net

    accumulation or depletion of diffusing species. The

    diffusion flux is dependent on time.

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    Chapter 5-

    Steady-State Diffusion

    Steady state diffusion: the diffusion flux does not change with time.

    Concentration profile: concentration of

    atoms/molecules of interest as function ofposition in the sample.

    Concentration gradient: dC/dx (Kg m-4):

    the slope at a particular point on concentration

    profile.

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    Chapter 5-

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    Chapter 5-

    Steady-State Diffusion: Ficks first law Ficks first law: the diffusion flux along

    direction x is proportional to theconcentration gradient

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    Chapter 5-

    The concentration gradient is often called the driving force in

    diffusion (but it is not a force in the mechanistic sense).

    The minus sign in the equation means that diffusion is down

    the concentration gradient.

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    Chapter 5-

    Sample Problem 5.1.

    A plate of iron is exposed to a carburizing(carbon-rich) atmosphere on one side and a

    decarburizing (carbon-deficient) atmosphere on

    the other side at 700C (1300F). If a condition of

    steady state is achieved, calculate the diffusion

    flux of carbon through the plate if the

    concentrations of carbon at positions of 5 and 10

    mm (5x10^-3 and 10^-2 m) beneath thecarburizing surface are 1.2 and 0.8 kg/m3,

    respectively. Assume a diffusion coefficient of

    3x10^-11 m2/s at this temperature.

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    Chapter 5-

    Solution:

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    Chapter 5-

    Nonsteady-State Diffusion: Fickssecond law

    In many real situations the concentration profileand the concentration gradient are changing with

    time.

    The changes of the concentration profile can be

    described in this case by a differential equation,Ficks second law.

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    Chapter 5-

    Factors affecting Diffusion

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    Chapter 5-

    As stated above, there is a barrier to diffusion created

    by neighboring atoms that need to move to let the

    diffusing atom pass.

    Thus, atomic vibrations created by temperature assist

    diffusion. Also, smaller atoms diffuse more readily than big ones,

    and diffusion is faster in open lattices or in open

    directions.

    Similar to the case of vacancy formation, the effect of

    temperature in diffusion is given by a Boltzmann

    factor: D = D0 exp(Qd/kT).

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    Chapter 5-

    Diffusing Species

    magnitude of the diffusion coefficientD isindicative of the rate at which atoms

    diffuse.

    The diffusing species as well as the hostmaterial influence the diffusion coefficient

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    Chapter 5-

    there is a significant difference in magnitude between self-diffusion and carbon

    interdiffusion in iron at 500C, the D value being greater for the carbon interdiffusion

    (3.0 x10^-21 vs. 2.4x10 -12 m2/s).This comparison also provides a contrast between

    rates of diffusion via vacancy and interstitial modes as discussed earlier

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    Chapter 5-

    Temperature

    has a most profound influence on thecoefficients and diffusion rates.

    temperature dependence of diffusion

    coefficients.

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    Chapter 5-

    Sample Problem 5.4

    compute the diffusion coefficient formagnesium in aluminum at 550C.

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    Chapter 5-

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    Chapter 5-

    Solution:

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    Chapter 5-

    Factors that influence diffusion

    Temperature

    diffusion rate increases very rapidly with increasing

    temperature

    Diffusion mechanism

    diffusion by interstitial mechanism is usually faster than byvacancy mechanism

    Diffusing and host species

    Do, Qd are different for every solute, solvent pair

    Microstructure

    diffusion is faster in polycrystalline materials compared to

    single crystals because of the accelerated diffusion along

    grain boundaries.

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    Chapter 5-

    Diffusion in material processingCase Hardening:

    Hardening the surface of ametal by exposing it to

    impurities that diffuse into

    the surface region

    and increase surfacehardness.

    Common example of case

    hardening is carburization

    of steel.

    Diffusion of carbon atoms

    (interstitial mechanism)

    increases concentration of

    C atoms and makes iron

    (steel) harder.

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    Chapter 5-

    Quiz on

    Chapter 5:Diffusion in solids

    thisJanuary 5, 2012 (Saturday)

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    Chapter 5-

    Advanced Reading Stress and Strain

    Tension Compression

    Shear

    Torsion

    Elastic deformation

    Plastic Deformation

    Yield Strength

    Tensile Strength Ductility

    Resilience

    Toughness

    Hardness

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    Chapter 5-

    Assignment (for Chapter 6)

    1. Define engineering stress and engineeringstrain.

    2. Draw and label of its parts of a stress-strain

    curve of metals.3. State Hookes law and note the conditions

    under which it is valid.

    4. Define Poissons ratio.5. What is meant by 0.002 strain offset?

    6. Determine on how to compute the working

    stress for a ductile material.

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    Chapter 5-

    Assignment (Continuation)

    7. Given an engineering stressstrain diagram, determine

    a. the modulus of elasticity,

    b. the yield strength (0.002 strain offset), and

    c. the tensile strength, and

    d. Estimate the percent elongation.8. For the tensile deformation of a ductile cylindrical

    specimen, describe changes in specimen profile to the

    point of fracture.

    9. Show theoretically on hoe to compute ductility in terms

    of both percent elongation and percent reduction of area

    for a material that is loaded in tension to fracture.

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    Chapter 5-

    Assignment (Continuation)

    10. Give brief definitions of and the units formodulus of resilience and toughness (static).

    11. For a specimen being loaded in tension,

    given the applied load, the instantaneous crosssectional dimensions, and original and

    instantaneous lengths, be able to compute true

    stress and true strain values.

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    Chapter 5

    Quiz onChapter 6: Mechanical Properties of

    Materials

    thisJanuary 5, 2012 (Saturday)

    (Parallel with the Chapter 5 Quiz)