5s daily checks

11
Zone Name : Month : Zone Leader : Sl. No. Cleaning Area Frequency Method Who 1 2 3 Remarks:

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Page 1: 5s Daily Checks

Cleaning Schedule

Zone Name : Month :

Zone Leader :

Sl. No. Cleaning Area Frequency Method Who 1 2 3 4

Remarks:

Page 2: 5s Daily Checks

Cleaning Schedule

5 6 7 8 9 10 11 12 13 14

Page 3: 5s Daily Checks

Format No.:HRD/F/13

Cleaning Schedule

15 16 17 18 19 20 21 22 23 24

Page 4: 5s Daily Checks

Format No.:HRD/F/13

Cleaning ScheduleIssue No.:1.0

Issue Date:01.06.07

25 26 27 28 29 30 31

Page 5: 5s Daily Checks

5S Check List for Production Area

I:week

Month : 3 2

SEIRI

1. Disposal of unwanted Tools, Materials, Burrs, Clothes etc

2. Disposal of Broken tools and Broken machine parts

3. Disposal of Scraps

4. Disposal of Unwanted wires, expired items.

SEITON

1. Arrangement of Cutting tools in a separate area and identification

2. Arrangement of Raw Materials in a specified area and identification

3. Arrangement of Maintenance tools in a easy handling area

5. Rare using Items are arranged in back.

6. Frequently using items are arranged as easy as to use.

7. Arrangement of Measuring Equipments

8. Arrangement of Safety items and clothes

9. Arrangement of Machine Parts

10. Cables, Pipes in disarray

SEISO

1. Dirt free Lights, Walls, Tables, Chairs, Glasses, files etc.,

2. Cleaning of Floor

3. Clear responsibilities assigned to all persons

4. Cleaning of Machines

5. Cleaning of Measuring Equipments, Tools, Jobs, Safety items.

SEIKETSO

1. Adequate light, Ventilation, Safety items are Provided

2. No Leakage of Electricity and Water

3. Maintenance of 1S, 2S, 3S.

4. Location of Materials, Jobs, Tools in the Identified area

5. Handling of Hazardous Chemicals

6. Toilets not disinfected

SHITSUKE

1. Punctuality

2. Make Procedures a habit

3. No wastage of work time in private Conversation

4. Team Work

Total

Rank / Score: Total

3 GOOD

Approved by:2 SATISFACTORY

1 POOR

4. Arrangement of Finished and work in process products in the specified area and Identification with tags

Page 6: 5s Daily Checks

Format No.:HRD/F/15

5S Check List for Production AreaIssue No.:1.0

Issue Date:01.06.07

I:week II:week III:week IV:week1 3 2 1 3 2 1 3 2

Approved by:

Page 7: 5s Daily Checks

Issue No.:1.0

Issue Date:01.06.07

IV:week1

Approved by:

Page 8: 5s Daily Checks

5S Check List for Office

I :week

Month : 3

SEIRI

1. Disposal of unwanted Papers, Materials2. Disposal of Broken Furnitures and any unused items3. Disposal of Outdated Notices from Display Board4. Disposal of Obsolete documents / Files

SEITON

1. Notice Board at easy location to see/Read2. Even Floor, No Damage, Crack in the walls3. All Items,Files are arranged in necessary racks and identified4. Computers, Tables, Chairs are well arranged for easy movement5. Rare using Items are arranged in back.6. Frequently using items are arranged as easy as to use.

SEISO

1. Dirt free Lights, Walls, Tables, Chairs, Computers, Glasses, files etc.,2. Cleaning of Floor3. Clear responsibilities assigned to all persons

SEIKETSO

1. Adequate light, Ventilation, Safety items are Provided2. No Leakage of Electricity and Water3. Maintenance of 1S, 2S, 3S.

SHITSUKE

1. Punctuality2. Make Procedures a habit3. No wastage of work time in private Conversation

Total

Rank / Score:

3 GOOD

Approved by:2 SATISFACTORY

1 POOR

Page 9: 5s Daily Checks

Format No.:HRD/F/14

5S Check List for OfficeIssue No.:1.0

Issue Date:01.06.07

I :week II :week III :week IV :week

2 1 3 2 1 3 2 1 3

Approved by:

Page 10: 5s Daily Checks

Format No.:HRD/F/14

Issue No.:1.0

Issue Date:01.06.07

IV :week

2 1

Approved by: