5S IMPLEMENTATION - MASTER PLAN

No. Activity I month II Month III Month IV Month V Month Responsible Person

1 Awareness Training 2 Formation of Steering Committee3 5S Organization structure - Formation4 Selection of Team leaders and Zone leaders5 Selection of 5S Logo6 5S Road Map preparation7 Printing and Display of 5S Posters8 5S batches for leaders9 Zone Handing over to Zone leaders10 Factory Layout - Preparation11 Team / Zone layout - Preparation 12 5S responsibility Map for each zone13 Zone 5S Objectives - Preparation14 Daily 5S check sheet for zones -

Preparation15 5S Pledge - Preparation16 Auditing procedures - Preparation17 Review procedures - Preparation18 Display procedures – Preparation

1S – SEIRI Strategy 19 Red Tag – Preparation 20 Disposal plan21 Red Tag register22 Red Tag areas - Identification23 Value yard - Identification

24 Disposal yard identification25 Long term storage area identification 26 Benefit chart - Preparation

2 S – SEITON Strategy27 Primary place - Identification28 Secondary place - Identification29 Storage place – Identification 30 Identification for ITEM location 31 Identification for each ITEM32 Grouping, More Visibility, Storage Layout,

Label, Numbers etc.33 Benefit chart – Preparation

3S – SEISO Strategy34 Cleaning schedule – Preparation 35 Selection of cleaning tools36 Identifying the location for Dust bins or

waste collection containers37 Identifying the location for cleaning tools38 Identifying the checking points using

Check list.39 Preparation of abnormality TAG and

selecting the storage place.4S - SEIKETSU Strategy

40 Colour standards41 Labeling standards42 Line standards43 Sign board standards44 Shape standards45 Picture standards