63833en conexão mate b

CONNECTION MANUAL (HARDWARE)

B-63833EN/03

FANUC Series 0 -MODEL B

FANUC Series 0 Mate-MODEL B

*

*

No part of this manual may be reproduced in any form. All specifications and designs are subject to change without notice.

In this manual we have tried as much as possible to describe all thevarious matters.However, we cannot describe all the matters which must not be done,or which cannot be done, because there are so many possibilities.Therefore, matters which are not especially described as possible inthis manual should be regarded as impossible.

B63833EN/03 DEFINITION OF WARNING, CAUTION, AND NOTE

s1

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to themachine. Precautions are classified into Warning and Caution according to their bearing on safety.Also, supplementary information is described as a Note. Read the Warning, Caution, and Notethoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a damage of both the userbeing injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is notobserved.

NOTE

The Note is used to indicate supplementary information other than Warning and Caution.

Read this manual carefully, and store it in a safe place.

B63833EN/03 PREFACE

p1

PREFACE

This manual describes the electrical and structural specifications requiredfor connecting the FANUC Series 0i/0i Mate CNC control unit to amachine tool. The manual outlines the components commonly used forFANUC CNC control units, as shown in the configuration diagram inChapter 2, and supplies additional information on using thesecomponents with the Series 0i/0i Mate. Refer to individual manuals forthe detailed specifications of each model.

The models covered by this manual, and their abbreviations are:

Product name Abbreviation

FANUC Series 0iTB 0iTB

FANUC Series 0iMB 0iMBSeries 0i

FANUC Series 0i MateTB 0i MateTB

FANUC Series 0i MateMB 0i MateMBSeries 0i Mate

Applicable models

B63833EN/03PREFACE

p2

This manual consists of Chapters 1 to 14 and Appendixes.

Chapter title Description

Chapter 1 CONFIGURATION

Outlines connections for the Series 0i/0i Mate and guides the readerconcerning additional details.

Chapter 2 TOTAL CONNECTION DIAGRAM

This chapter shows the total connection diagram.

Chapter 3 INSTALLATION

This chapter describes the installation conditions for the Series 0i/0i Mate.1) Required power supply2) Heat generated3) Connector arrangement on the control unit4) Noise prevention

Chapter 4 CONNECTING THE POWER SUPPLY

This chapter describes how to connect the power supply.

Chapter 5 CONNECTING PERIPHERAL UNITS

This chapter describes how to connect the following peripheral devices:1) Display devices (CRT and LCD display)2) MDI units3) I/O devices (via RS232C)4) Manual pulse generators

Chapter 6 CONNECTING THE SPINDLE UNIT

This chapter describes how to connect the spindle servo unit, the spindlemotor.

Chapter 7 SERVO INTERFACE

This chapter describes how to connect the servo unit and the servo unit.

Chapter 8 CONNECTING THE MACHINEINTERFACE I/O

This chapter describes the addresses and connector pins for signalstransferred between the Series 0i/0i Mate and the machine.Describes the builtin I/O board.

Chapter 9CONNECTION TO FANUC I/O Link

This chapter describes the use of FANUC I/O Link to expand the machineinterface I/O.

Chapter 10EMERGENCY STOP SIGNAL

This chapter describes the handling of emergency stop signals. The usermust read this chapter before attempting to operate the CNC.

Chapter 11HIGHSPEED SERIAL BUS (HSSB)

This chapter describes the highspeed serial bus (HSSB) supported by theSeries 0i.

Chapter 12FANUC DNC2

This chapter describes connections for the FANUC DNC2.

Chapter 13OTHER NETWORK CONNECTION

This chapter lists manuals related to the Ethernet, DeviceNet, and othernetworks

Chapter 14CNC DISPLAY UNIT WITH PCFUNCTIONS

This chapter describes the connection between the Series 0i and the CNCdisplay unit with PC functions.

Appendix A External dimensions of unitsB 20pin interface connectors and cablesC Connection cablesD Optical fiber cableE Attaching a CRT protecting coverF Machine operators panel

Configuration of themanual

B63833EN/03 PREFACE

p3

The following table lists the manuals related to Series 0iB, Series 0iMateB. This manual is indicated by an asterisk(*).

Manual name Specificationnumber

FANUC Series 0iMODEL B/0i MateMODEL BDESCRIPTIONS

B63832EN

FANUC Series 0iPB DESCRIPTIONS B63972EN

FANUC Series 0iMODEL B/0i MateMODEL BCONNECTION MANUAL (HARDWARE)

B63833EN *

FANUC Series 0iMODEL B/0i MateMODEL BCONNECTION MANUAL (FUNCTION)

B63833EN1

FANUC Series 0iPBCONNECTION MANUAL (FUNCTION)

B63973EN

FANUC Series 0iTB OPERATORS MANUAL B63834EN

FANUC Series 0iMB OPERATORS MANUAL B63844EN

FANUC Series 0i MateTB OPERATORS MANUAL B63854EN

FANUC Series 0i MateMB OPERATORS MANUAL B63864EN

FANUC Series 0iPB OPERATORS MANUAL B63974EN

FANUC Series 0iMODEL B/0i MateMODEL BMAINTENANCE MANUAL

B63835EN

FANUC Series 0iMODEL B/0i MateMODEL BPARAMETER MANUAL

B63840EN

FANUC Series 0iPB PARAMETER MANUAL B63980EN

PROGRAMMING MANUAL

Macro Compiler/Macro Executor PROGRAMMING MANUAL

B61803E1

FANUC MACRO COMPILER (For Personal Computer)PROGRAMMING MANUAL

B66102E

PMC

PMC Ladder Language PROGRAMMING MANUAL B61863E

PMC C Language PROGRAMMING MANUA B61863E1

Network

PROFIBUSDP Board OPERATORS MANUAL B62924EN

Ethernet Board/DATA SERVER BoardOPERATORS MANUAL

B63354EN

AST Ethernet Board/FAST DATA SERVER OPERATORS MANUAL

B63644EN

DeviceNet Board OPERATORS MANUAL B63404EN

Related manuals ofSeries 0iB/0i MateB

B63833EN/03PREFACE

p4


OPEN CNC

FANUC OPEN CNC OPERATORS MANUALBasic Operation Package 1 (For Windows 95/NT)

B62994EN

FANUC OPEN CNC OPERATORS MANUAL(DNC Operation Management Package)

B63214EN

The following table lists the manuals related to SERVO MOTOR i series


FANUC AC SERVO MOTOR is/i seriesDESCRIPTIONS

B65262EN

FANUC AC SERVO MOTOR is seriesDESCRIPTIONS

B65302EN

FANUC AC SERVO MOTOR is/i/is seriesPARAMETER MANUAL

B65270EN

FANUC AC SPINDLE MOTOR i seriesDESCRIPTIONS

B65272EN

FANUC AC SPINDLE MOTOR is seriesDESCRIPTIONS

B65312EN

FANUC AC SPINDLE MOTOR i/i seriesPARAMETER MANUAL

B65270EN

FANUC SERVO AMPLIFIER i series DESCRIPTIONS

B65282EN

FANUC SERVO AMPLIFIER i series DESCRIPTIONS

B65322EN

FANUC AC SERVO MOTOR is/i seriesFANUC AC SPINDLE MOTOR i seriesFANUC SERVO AMPLIFIER i series MAINTENANCE MANUAL

B65285EN

FANUC AC SERVO MOTOR is seriesFANUC AC SPINDLE MOTOR i seriesFANUC SERVO AMPLIFIER i series MAINTENANCE MANUAL

B65325EN

Related manuals ofSERVO MOTOR i series

B63833EN/03 Table of Contents

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DEFINITION OF WARNING, CAUTION, AND NOTE s1. . . . . . . . . . . . . . . . . . . . . . . . . .

PREFACE p1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. CONFIGURATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 NAME OF EACH PART OF CONTROL UNIT 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 GENERAL OF HARDWARE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. TOTAL CONNECTION DIAGRAM 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. INSTALLATION 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 ENVIRONMENT FOR INSTALLATION 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Environmental Requirements Outside the Control Unit 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 POWER SUPPLY 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.1 Power Supply for CNC Control Units 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL

MAGNETIC CABINET 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 THERMAL DESIGN OF THE CABINET 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4.1 Temperature Rise Within the Cabinet 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.2 Cooling by Heat Exchanger 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.3 Heat Loss of Each Unit 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5 ACTION AGAINST NOISE 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.1 Separating Signal Lines 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.2 Ground 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.3 Connecting the Signal Ground (SG) of the Control Unit 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.4 Noise Suppressor 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.5 Cable Clamp and Shield Processing 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6 CONTROL UNIT 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.1 Installing the Control Unit 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7 CABLE LEADIN DIAGRAM 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 CONNECTOR LAYOUT DIAGRAM 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. POWER SUPPLY CONNECTION 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 GENERAL 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 TURNING ON AND OFF THE POWER TO THE CONTROL UNIT 36. . . . . . . . . . . . . . . . . . . . . . .

4.2.1 Power Supply for the Control Unit 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 External 24 VDC Power Supply and Circuit Configurations 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3 Procedure for Turning On the Power 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.4 Procedure for Turning Off the Power 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 CABLE FOR POWER SUPPLY TO CONTROL UNIT 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 BATTERY 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.1 Battery for Memory Backup (3VDC) 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.2 Batteries for CNC Display Unit with PC Functions (3VDC) 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.3 Battery for Separate Absolute Pulse Coders (6VDC) 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.4 Battery for Absolute Pulse Coder Built into the Motor (6VDC) 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. CONNECTION TO CNC PERIPHERALS 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 CONNECTION TO THE DISPLAY UNIT/MDI UNIT 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.1 Outline 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.2 9 CRT Display Unit Interface 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B63833EN/03Table of Contents

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5.1.3 Various LCD Units Interface 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.4 Connection to the Standard MDI Unit 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.5 Connection to the MDI Unit (When a LCD Unit is Used) 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 VARIED MDI KEY SWITCH 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 CONNECTING I/O DEVICES 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.1 General 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.2 Connecting I/O Devices 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.3 RS232C Serial Port 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.4 RS232C Interface Specification 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.5 FANUC Handy File Connection 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 CONNECTING THE MANUAL PULSE GENERATOR 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 General 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.2 Connection to Manual Pulse Generators 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.3 Cable Length When Manual Pulse Generator is Used 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.4 Manual Handle Allocation Function 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 CONNECTING THE HIGHSPEED SKIP (HDI) 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5.1 General 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5.2 Connection to the Highspeed Skip (HDI) 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5.3 Input Signal Rules for the Highspeed Skip (HDI) 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. SPINDLE CONNECTION 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 SERIAL SPINDLE 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.1 Connection of One to Two Serial Spindles 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 ANALOG SPINDLE INTERFACE 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 POSITION CODER INTERFACE 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. SERVO INTERFACE 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 CONNECTION TO THE SERVO AMPLIFIERS 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.1 General 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.2 Interface to the Servo Amplifiers 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.3 Separate Detector Interface 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.4 Separate Detector Interface Unit Specification 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.5 Connection of Power Supply 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.6 Linear Scale Interface (Parallel Interface) 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.7 Standalone Type Pulse Coder Interface (Parallel Interface) 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.8 Input Signal Requirements 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.9 Connection of Battery for Separate Absolute Detector 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.10 Connector Locations 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.11 Installation 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.12 Notes on Installing a Separate Detector Interface Unit 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. CONNECTING MACHINE INTERFACE I/O 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 GENERAL 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 CAUTIONS 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2.1 DI Signals and Receivers 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2.2 DO Signals and Drivers 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3 BUILTIN I/O CARD CONNECTION 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3.1 Connector Pin Arrangement 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3.2 Connecting DI/DO 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3.3 I/O Signal Requirements and External Power Supply for DO 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9. CONNECTION TO FANUC I/O LINK 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B63833EN/03

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9.1 GENERAL 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2 CONNECTION 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1 Connection of FANUC I/O Link by Electric Cable 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2.2 Power Supply Precautions 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 UNITS THAT CAN BE CONNECTED USING FANUC I/O LINK 134. . . . . . . . . . . . . . . . . . . . . . . . . 9.4 CONNECTION TO MACHINE OPERATORS PANEL 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4.1 Overview 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.2 Total Connection Diagram 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.3 Connections 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4.3.1 Pin assignment 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.3.2 Power supply connection 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.3.3 I/O link connection 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.3.4 Emergency stop signal connection 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.3.5 Power ON/OFF control signal connection 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.3.6 DI (input signal) connection 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.3.7 DO (output signal) connection 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.3.8 Manual pulse generator connection 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.3.9 When a pendanttype manual pulse generator 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.3.10 Connector (on the cable side) specifications 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4.4 DI/DO Address 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.4.1 Keyboard of main panel 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.4.2 Override signals 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4.5 DI/DO Mapping 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.6 Connector Locations of Main Panel B 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.7 Specifications 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4.7.1 Environmental requirement 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.7.2 Order specification 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.7.3 Main panel B, B1 specification 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.7.4 Sub panel A, B1 specification 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.7.5 Power supply specification 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.7.6 Generalpurpose DI signal definition 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.7.7 Generalpurpose DO signal definition 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4.8 Key Symbol Indication on Machine Operators Panel 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.8.1 Meaning of key symbols 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.8.2 Detachable key top 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4.9 Others 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5 CONNECTION TO THE SMALL MACHINE OPERATORS PANEL 160. . . . . . . . . . . . . . . . . . . . . .

9.5.1 Overview 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.2 Overall Connection Diagram 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.3 Connection of Each Section 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.3.1 Power connection 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.3.2 Emergency stop switch 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.3.3 I/O Link connection 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.3.4 Manual pulse generator connection 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.4 DI Signal Connection (Rotary Switch Connection) 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.5 I/O Address 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.5.1 Keyboard of the operators panel 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.5.2 Override signals 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.6 I/O Address Allocation 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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9.5.7 External Dimensions 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.7.1 Outline drawing and panelcut drawing of the small machine operators panel 170. . . . . . . . . . . . 9.5.7.2 Layout of the key sheet 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.8 Connector Layout of the Small Machine Operators Panel 173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.9 Specifications 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.9.1 Environmental requirement 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.9.2 Order specification 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.9.3 Operators panel specification 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.9.4 Power supply specification 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.10 Key Symbol Indication on Machine Operators Panel 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.10.1 Meaning of key symbols 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.10.2 Customization of the key sheet 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.11 Others 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.12 Maintenance Parts 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6 CONNECTION OF CONNECTOR PANEL I/O MODULE 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.1 Configuration 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.2 Connection Diagram 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.3 Module Specifications 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.4 DI/DO Connector Pin Assignment 183. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.5 DI (Input Signal) Connection 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.6 DO (Output Signal) Connection 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.7 DI/DO Signal Specifications 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.8 2A Output Connector Pin Allocation 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.9 2A DO (Output Signal) Connection 190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.10 2A Output DO Signal Specifications 191. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.11 Analog Input Connector Pin Allocation 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.12 Analog Input Signal Connections 193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.13 Analog Input Signal Specifications 195. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.14 Analog Input Specifications 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.15 Manual Pulse Generator Connection 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.16 Cable Length for Manual Pulse Generator 199. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.17 Connection of Basic and Expansion Modules 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.18 Module Installation 201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.19 Other Notes 206. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.20 Distribution I/O Setting 209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7 CONNECTION OF OPERATORS PANEL I/O MODULE (FOR MATRIX INPUT) 212. . . . . . . . . . . 9.7.1 Overall Connection Diagram 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7.2 Power Connection 213. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7.3 DI/DO Connector Pin Arrangement 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7.4 DI (Generalpurpose Input Signal) Connection 215. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7.5 DI (Matrix Input Signal) Connection 217. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7.6 DO (Output Signal) Connection 218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7.7 Manual Pulse Generator Connection 221. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7.8 External View 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7.9 Specifications 223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7.10 Other Notes 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.8 CONNECTION OF OPERATORS PANEL I/O MODULE AND POWER MAGNETICS CABINET I/O MODULE 230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.8.1 Overall Connection Diagram 230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8.2 Power Connection 232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8.3 DI/DO Connector Pin Arrangement 233. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8.4 DI (Generalpurpose Input Signal) Connection 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8.5 DO (Output Signal) Connection 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8.6 Manual Pulse Generator Connection 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8.7 External View 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B63833EN/03

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9.8.8 Specifications 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8.9 Other Notes 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.9 CONNECTION OF SOURCE OUTPUT TYPE CONNECTION UNIT 247. . . . . . . . . . . . . . . . . . . . . . 9.9.1 Input Signal Specifications for Source Output Type Connection Unit 248. . . . . . . . . . . . . . . . . . . . . . . . . 9.9.2 Output Signal Specifications for Source Output Type Connection Unit 249. . . . . . . . . . . . . . . . . . . . . . . . 9.9.3 Connector Pin Layout for Source Output Type Connection Unit 253. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.9.4 Dimensions of Source Output Type Connection Unit 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.10 CONNECTING THE FANUC SERVO UNIT SERIES WITH I/O LINK 257. . . . . . . . . . . . . . . . . . . 9.10.1 Overview 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2 Connection 258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.3 Maximum Number of Units that can be Connected 259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.4 Address Assignment by Ladder 259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.EMERGENCY STOP SIGNAL 260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.HIGHSPEED SERIAL BUS (HSSB) 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 OVERVIEW 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 CAUTIONS 265. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 CONNECTION DIAGRAM 266. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4 PERSONAL COMPUTER SPECIFICATION 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.5 INSTALLATION ENVIRONMENT 268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.6 HANDLING PRECAUTIONS 268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.7 PROCEDURE FOR INSTALLING PERSONAL COMPUTER INTERFACE BOARDS 269. . . . . . . . 11.8 RECOMMENDED CABLES 273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.FANUC DNC2 INTERFACE 274. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1 GENERAL 275. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2 DNC2 INTERFACE (RS232C) 276. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.CONNECTION TO OTHER NETWORKS 277. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.CNC DISPLAY UNIT WITH PC FUNCTIONS 278. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1 OVERVIEW 279. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.2 CAUTIONS 279. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.3 CONNECTION 280. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.4 GENERAL CONNECTION DIAGRAMS 281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.4.1 CNC Display Unit with PC Functions Having Neither Soft Keys nor a Touch Panel 281. . . . . . . . . . . . . . 14.4.2 CNC Display Unit with PC Functions Having Soft Keys but No Touch Panel 283. . . . . . . . . . . . . . . . . . . 14.4.3 CNC Display Unit with PC Functions Having a Touch Panel but No Soft Key 284. . . . . . . . . . . . . . . . . . 14.4.4 CNC Display Unit with PC Functions Having a Touch Panel and Soft Key 285. . . . . . . . . . . . . . . . . . . . .

14.5 SPECIFICATIONS 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5.1 Installation Environmental Conditions 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5.2 Power Supply Specification 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5.3 Shutdown 288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.6 INSTALLATION SPACE 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.1 Basic Unit 10.4 LCD Type 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.2 Basic Unit 12.1 LCD Type 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.3 Basic Unit 15.0 LCD Type 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6.4 HDD Unit 291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


c6

14.7 PERIPHERAL EQUIPMENT AND CONNECTION 292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.1 Connector Layout Diagram 292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.2 Main Power Supply Input 293. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.3 Floppy Disk Drive (Signal and Power Supply) 294. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.7.3.1 Operating environment 296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.3.2 Handling precautions 296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.7.4 Highspeed Serial Bus (HSSB) 297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.5 Full Keyboard 298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.6 Mouse 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.7 Centronics Parallel Port 301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.8 Serial Port 2 + USB 302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.9 Serial Port 1 304. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.10 Soft Keys 305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.11 PCMCIA Card 306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7.12 Hard Disk Unit 307. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.8 PCI EXPANSION BOARD 308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.8.1 Installation Method 308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX

A. EXTERNAL DIMENSIONS OF EACH UNIT 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. 20PIN INTERFACE CONNECTORS AND CABLES 374. . . . . . . . . . . . . . . . . . . . . . . B.1 OVERVIEW 375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.2 BOARDMOUNTED CONNECTORS 375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.3 CABLE CONNECTORS 376. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.4 RECOMMENDED CONNECTORS, APPLICABLE HOUSINGS, AND CABLES 378. . . . . . . . . . . .

C. CONNECTION CABLE (SUPPLIED FROM US) 389. . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. OPTICAL FIBER CABLE 393. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E. ATTACHING A CRT PROTECTIVE COVER 405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F. MEMORY CARD INTERFACE 407. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B63833EN/03 1. CONFIGURATION

1

1 CONFIGURATION

B63833EN/031. CONFIGURATION

2

The following figure shows the configuration of FANUC Series 0i/0iMate control unit.This manual describes how to connect the units illustrated in this diagram.The numbers in parentheses shown in the diagram are section referencesfor this manual.

For Series 0iB

Memory back up battery(4.4)

Memory card slot

I/O device (RS232C)connector

(5.3)

Serial spindle connector

(6.1)Position coder

connector (for analog spindles)

(6.3)

9 CRT connector(5.1)

LED for display of status/alarm

LCD connector(5.1)

Mini slot for optioncards

Power supply connector

(4.3)

Servo amplifier connector

(7.1)

Analog spindle connector

(6.2)Highspeed skip

connector(5.5)

MDI connector (for 9 CRT)

(5.1)

Machine interfaceconnector

(8)

Manual pulse generator connector

(5.4)

I/O Link connector(9)


(8)

Data server Ethernetconnector

(13)

1.1NAME OF EACH PARTOF CONTROL UNIT

B63833EN/03 1. CONFIGURATION

3


Memory card slot


(5.3)


(6.1)Position coder


(6.3)



LCD connector(5.1)


(4.3)


(7.1)


(6.2)Highspeed skip

connector(5.5)


(5.1)


For Series 0i MateB

B63833EN/031. CONFIGURATION

4

Power PCB (builtin)DCDC converter

Main CPU Memory

System software,Macro program,Ladder program,Parameter, and etc.

PMC control I/O Link control Servo control Spindle control Memory card I/F LED display Reader/puncher I/F MDI control Display control

Main board

DI/DO Manual pulse generator

control Data server

I/O board(Series 0i only)

2slot(Series 0i)

Main I/O

Mini slot(Series 0i only)

HSSB board Ethernet board DiviceNet board PROFIBUS board FLnet board DNC2 board 1slot

(Series 0i Mate)

1.2GENERAL OF HARDWARE

B63833EN/03 2. TOTAL CONNECTION DIAGRAM

5

2 TOTAL CONNECTION DIAGRAM

Main board24VIN(CP1)

24VOUT(CP2)

DISPLAY(COP20A)

CRT(JA1)

MDI(JA2)RS232C(JD5A)RS232C(JD5B)

HDI/ASP(JA40)

SPDL(JA7A)

Servo cardFSSB(COP10A)(Up to 4axes)

Power supply 24VDCTo I/O device

Optical fiber cable

24VDC

24VDC

LCD unitCOP20BCP1ACP1B CA55

MDI unitCK2

CK1

LCD/MDI unit

CRT unitCN1CN2

MDI unitCK2

CK1

CRT/MDI unit

RS232C(CH.1)RS232C(CH.2)

Highspeed skip input (1 point)Analog spindlePosition coder for analog spindle

CircuitbreakerCircuit

breaker

200VAC

200VACMCCAC reactor

Emergency stopCX1A CZ1 CX3

PSM CX4CX1B TB1 CX2B

CX1A TB1SPM

CZ2JA7A TB1 CX2B

CX2AJY2 Position coder

Spindlemotor

Serial for spindle

To next SPM

COP10BTB1

SVMCZ2

TB1 CX2B

CX2AJF1

COP10A Servomotor

Servomotor

COP10BTB1

SVMCZ2

TB1 CX2B

CX2AJF1

COP10A

Optical fibercable

(FSSB)

For servocheckboard

Total connection diagram for Series 0i

JA7B

B63833EN/032. TOTAL CONNECTION DIAGRAM

6

Main board

HSSB boardETHERNET boardPROFIBUS boardDeviceNet boardFLnet boardDNC2 board

To other device

To other device

Builtin I/OI/O Link

I/O for operators panelJD1B

JD1A

I/O Link JD1B

JD1A

IOLINK(JD1A)

DI/DO1(CB104)

DI/DO2(CB105)

DI/DO3(CB106)

DI/DO4(CB107)

MPG(JA3) Manual pulse generator (up to 3 units)

ETHERNET

Dataserver

ETHERNET

(CD38T)

DI:96 pointsDO:64 points

Min

i slo

tM

ini s

lot

B63833EN/03 2. TOTAL CONNECTION DIAGRAM

7

Main board24VIN(CP1)

24VOUT(CP2)

DISPLAY(COP20A)

CRT(JA1)

MDI(JA2)RS232C(JD5A)RS232C(JD5B)

HDI/ASP(JA40)

SPDL(JA7A)

Servo cardFSSB(COP10A)(Up to 3axes)

Power supply 24VDCTo I/O device

Optical fiber cable

24VDC

24VDC

LCD unitCOP20BCP1ACP1B CA55

MDI unitCK2

CK1

LCD/MDI unit

CRT unitCN1CN2

MDI unitCK2

CK1

CRT/MDI unit

RS232C(CH.1)RS232C(CH.2)

Highspeed skip input (1 point)Analog spindlePosition coder for analog spindle

Circuitbreaker 200VAC

200VACMCCAC reactor

Emergency stopCX1A CZ1 CX3

PSM CX4CX1B TB1 CX2B

CX1A TB1SPM

CZ2JA7A TB1 CX2B

CX2AJY2 Position coder

Spindlemotor

Serial for spindle

COP10BTB1

SVMCZ2

TB1 CX2B

CX2AJF1

COP10A Servomotor

Servomotor

COP10BTB1

SVMCZ2

TB1 CX2B

CX2AJF1

COP10A

Optical fibercable(FSSB)

For servocheckboard

Total connection diagram for Series 0i Mate

JA7B

Circuitbreaker

B63833EN/032. TOTAL CONNECTION DIAGRAM

8

Main board

Manual pulse generator(up to 3 units)

IOLINK(JD1A)I/O for operators panel

(with MPG)I/O Link JD1BJD1A

I/O for operators panel(without MPG)JD1B

JD1A

JA3

I/O Link servo amplifier (For the 0i Mate, only one unit can be

connected.)

B63833EN/03 3. INSTALLATION

9

3 INSTALLATION

B63833EN/033. INSTALLATION

10

The peripheral units and the control unit have been designed on theassumption that they are housed in closed cabinets. In this manualcabinet refers to the following: Cabinet manufactured by the machine tool builder for housing the

control unit or peripheral units; Operation pendant, manufactured by the machine tool builder, for

housing the control unit or operators panel. Equivalent to the above.

The environmental conditions when installing these cabinets shallconform to the following table. Section 3.3 describes the installation anddesign conditions of a cabinet satisfying these conditions.

Ambient Operating 0C to 55CAmbient Temperature Storage, Transport 20C to 60C

Normal 75%RH or less, no condensationHumidity Short period

(less than 1 month) 95%RH or less, no condensation

Operating 0.5 G or lessVibration

Nonoperating 1.0 G or less

Meters above Operating Up to 1000 mMeters abovesea level Nonoperating Up to 12000 m

EnvironmentNormal machine shop environment(The environment must be considered if the cabinets are ina location where the density of dust, coolant, and/or organicsolvent is relatively high.)

3.1ENVIRONMENT FOR INSTALLATION

3.1.1EnvironmentalRequirements Outsidethe Control Unit


11

The following units related to the CNC control unit require input powerof 24 VDC 10%.

Table 3.2.1 Power supply indicates Applicable.

Unit Series0iSeries0i Mate

Powersupply

Control unit 1slot 1.6A

2slot (without data server)(including the power supplyfor three MPGs)

2.4A

2slot (with data server)(including the power supplyfor three MPGs)

2.9A

Option card Ethernet card 0.5Afor mini slot

HSSB card 0.2A

DNC2 card 0.3A

FLnet card 0.3A

DeviceNet card 0.2A

PROFIBUS card 0.3A

9CRT/MDI unit 0.8A7.2LCD/MDI unit 0.5A

8.4LCD/MDI unit 0.6A8.4LCD unit 0.6A

10.4LCD unit 0.7AMDI unit (small) 0AMDI unit (full key) 0AI/O module for operators panel (with MPG interface)(including the power supply for three MPGs)

0.4A

I/O module for operators panel (without MPG interface)

0.35A

I/O module for connector panel (basic) 0.25AI/O module for connector panel (addition) 0.15AMachine operators panel unit 0.4A

Separate detector interface unit 0.9A

NOTE1 Boards in option slots and mini slots are not included.2 When an RS232C unit (with power supplied form the NC)

is connected to the RS232C port, +1 A is further required.3 Use memory cards that consume no more than 2 W.

3.2POWER SUPPLY

3.2.1


12

When a cabinet is designed, it must satisfy the environmental conditionsdescribed in Sec. 3.1. In addition, the magnetic interference on the CRTscreen, noise resistance, and maintenance requirements must beconsidered. The cabinet design must meet the following conditions :(1)The cabinet must be fully closed.

The cabinet must be designed to prevent the entry of airbornedust,coolant,and organic solvent.Cabinets that let in air may be desined for the servo amplifier and servotransformer provided that they : Use an air filter on the air inlet ; Place the ventilating fan so that it does not blow air directly toward

the unit; Control the air flow so that no dust or coolant enters the air outlet

(2)The cabinet must be designed to maintain a difference in temperatureof 10C or less between the air in the cabinet and the outside air whenthe temperature in the cabinet increases.See Sec. 3.4 for the details on thermal design of the cabinet.

(3)A closed cabinet must be equipped with a fan to circulate the airwithin.The fan must be adjusted so that the air moves at 0.5 m/sec along thesurface of each installed unit.

CAUTIONIf the air blows directly from the fan to the unit, dust easilyabheres to the unit. This may cause the unit to fail.

(4)For the air to move easily, a clearance of 100 mm is required betweeneach unit and the wall of the cabinet.

(5)Packing materials must be used for the cable port and the door inoreder to seal the cabinet.Because the CRT unit uses a voltage of approximatery 11 kV, airbornedust gathers easily. If the cabinet is insufficiently sealed, dust passesthrough the gap and abheres to the unit. This may cause the insulationof the unit to deteriorate.

(6)The CRT unit and other display units must be installed in a locationwhere coolant cannot be poured directly on it. The unit does have adustproof front panel.

(7)Noise must be minimized.As the machine and the CNC unit are reduced in size, the parts thatgenerate noise may be placed near noisesensitive parts in themagnetics cabinet.The CNC unit is built to protect it from external noise. Cabinet designto minimize noise generation and to prevent it from being transmittedto the CNC unit is necessary. See Sec. 3.5 for details of noiseelimination/management.

(8)The units must be installed or arranged in the cabinet so that they areeasy to inspect and maintain.

3.3DESIGN AND INSTALLATION CONDITIONS OF THEMACHINE TOOL MAGNETIC CABINET


13

(9)The CRT screen can be distorted by magnetic interference.Arranging magnetic sources must be done with care.If magnetic sources (such as transformers, fan motors,electromagnetic contactors, solenoids, and relays) are located near theCRT display, they frequently distort the display screen. To preventthis, the CRT display and the magnetic sources generatlly must be kept300 mm apart. If the CRT display and the magnetic sources are not300 mm apart, the screen distortion may be suppressed by changingthe direction in which the magnetic sources are installed.The magnetic intensity is not constant, and it is often increased bymagnetic interference from multiple magnetic sources interactingwith each other. As a result, simply keeping the CRT and the magneticsources 300 mm apart may not be enough to prevent the distortion.If they cannot be kept apart, or if the CRT screen remains distorteddespite the distance, cover the screen with a magnetic shield.


14

The purpose of the thermal design of the cabinet is to limit the differencein temperature between the air in the cabinet and the outside air to 10Cor less when the temperature in the cabinet increases.The internal air temperature of the cabinet increases when the units andparts installed in the cabinet generate heat. Since the generated heat isradiated from the surface of the cabinet, the temperature of the air in thecabinet and the outside air balance at certain heat levels. If the amountof heat generated is constant, the larger the surface area of the cabinet, theless the internal temperature rises. The thermal design of the cabinetrefers to calculating the heat generated in the cabinet, evaluating thesurface area of the cabinet, and enlarging that surface area by installingheat exchangers in the cabinet, if necessary. Such a design method isdescribed in the following subsections.

The cooling capacity of a cabinet made of sheet metal is generally 6 W/Cper 1m2 surface area, that is, when the 6W heat source is contained in acabinet having a surface area of 1 m2, the temperature of the air in thecabinet rises by 1C. In this case the surface area of the cabinet refers tothe area useful in cooling , that is, the area obtained by subtracting the areaof the cabinet touching the floor from the total surface area of the cabinet.There are two preconditions : The air in the cabinet must be circuited bythe fun, and the temperature of the air in the cabinet must be almostconstant.The following expression must then be satisfied to limit the difference intemperature between the air in the cabinet and the outside air to 10C orless when the temperature in the cabinet rises:

Internal heat loss P [W] 6 [W/m2 C ] surface area S [m2] 10 [C] of rise in temperature

For example, a cabinet having a surface area of 4m2 has a cooling capacityof 24W/C. To limit the internal temperature increase to 10C under theseconditions, the internal heat must not exceed 240W. If the actual internalheat is 320W, however, the temperature in the cabinet rises by 13C ormore. When this happens, the cooling capacity of the cabinet must beimproved using the heat exchanger described next.

If the temperature rise cannot be limited to 10C by the cooling capacityof the cabinet, a heat exchanger must be added. The heat exchangerforcibly applies the air from both the inside and outside of the cabinet tothe cooling fin to obtain effective cooling. The heat exchanger enlargesthe surface area.

3.4THERMAL DESIGN OFTHE CABINET

3.4.1Temperature RiseWithin the Cabinet

3.4.2Cooling by HeatExchanger


15

indicates Applicable.

Unit Series0iSeries0i Mate

Heatloss

Control unit 1slot 30W

2slot (without data server) 50W2slot (with data server) 60W

Option card Ethernet card 10Wfor mini slot

HSSB card 3W

DNC2 card 6W

FLnet card 6W

DeviceNet card 5W

PROFIBUS card 6W

9CRT/MDI unit 20W

7.2LCD/MDI unit 12W

8.4LCD/MDI unit 15W

8.4LCD unit 15W

10.4LCD unit 16W

MDI unit (small) 0WMDI unit (full key) 0WI/O module for operators panel (with MPG interface)

12W

I/O module for operators panel (without MPG interface)

12W

I/O module for connector panel (basic) 8WI/O module for connector panel (addition) 5WMachine operators panel unit 10W

Separate detector interface unit 9W

Heat from the MDI unit is negligible.

3.4.3Heat Loss of Each Unit


16

The CNC has been steadily reduced in size using surfacemount andcustom LSI technologies for electronic components. The CNC also isdesigned to be protected from external noise. However, it is difficult tomeasure the level and frequency of noise quantitatively, and noise hasmany uncertain factors. It is important to prevent both noise from beinggenerated and generated noise from being introduced into the CNC. Thisprecaution improves the stability of the CNC machine tool system.The CNC component units are often installed close to the parts generatingnoise in the power magnetics cabinet. Possible noise sources into theCNC are capacitive coupling, electromagnetic induction, and groundloops.When designing the power magnetics cabinet, guard against noise in themachine as described in the following section.

The cables used for the CNC machine tool are classified as listed in thefollowing table:Process the cables in each group as described in the action column.

Group Signal line Action

Primary AC power line Bind the cables in group A sepa-

Secondary AC power linerately (Note 1) from groups Band C, or cover group A with an

AAC/DC power lines (containing thepower lines for the servo andspindle motors)

electromagnetic shield (Note 2).See Subsec. 3.5.4 and connectspark killers or diodes with thesolenoid and relay.

AC/DC solenoidsolenoid and relay.

AC/DC relay

DC solenoid (24VDC) Connect diodes with DC sole-noid and relay.

DC relay (24VDC) Bind the cables in group B sepa-rately from group A, or cover

B DI/DO cable between the CNCand power magnetics cabinet

group B with an electromagneticshield.Separate group B as far from

DI/DO cable between the CNCand machine

Group C as possible.It is more desirable to covergroup B with the shield.

3.5ACTION AGAINST NOISE

3.5.1Separating SignalLines


17

Group ActionSignal line

Cable for position and velocityfeedback

Bind the cables in group C sepa-rately from group A, or cover

Cable between the CNC andspindle amplifier

group C with an electromagnet-ic shield.Separate group C as far from

Cable for the position coder Group B as possible.

Cable for the manual pulse gener-ator

Be sure to perfrom shield pro-cessing in Subsec. 3.5.5.

CCable between the CNC and theCRT/MDI

RS232C and RS422 interfacecable

Cable for the battery

Other cables to be covered with theshield

NOTE1 The groups must be 10 cm or more apart from one another

when binding the cables in each group.2 The electromagnetic shield refers to shielding between

groups with grounded steel plates.

Cable of group B, C

Cable of group A

Cabinet

Spindle amp.

Servo amp.

Control unit

DuctTo operators panel, motor, etc.

Section

Group A Group B, C

Cover


18

The following ground systems are provided for the CNC machine tool:(1)Signal ground system (SG)

The signal ground (SG) supplies the reference voltage (0 V) of theelectrical signal system.

(2)Frame ground system (FG)The frame ground system (FG) is used for safety, and suppressingexternal and internal noises. In the frame ground system, the frames,cases of the units, panels, and shields for the interface cables betweenthe units are connected.

(3)System ground systemThe system ground system is used to connect the frame groundsystems connected between devices or units with the ground.

Power magnet-ics unit

Servoamplifier

CNCcontrol unit

Powermagneticscabinet

Distribution board

Operatorspanel

Machinetool

System ground systemFrame ground sysytemSignal ground system

Connect the signal ground (0V) with the frame ground (FG) at onlyone place in the CNC control unit.

The grounding resistance of the system ground shall be 100 ohms orless (class 3 grounding).

The system ground cable must have enough crosssectional area tosafely carry the accidental current flow into the system ground whenan accident such as a short circuit occurs.(Generally, it must have the crosssectional area of the AC power cableor more.)

Use the cable containing the AC power wire and the system groundwire so that power is supplied with the ground wire connected.

3.5.2Ground

Notes on connecting theground systems


19

PE

M3 (screw hole)M4 (screw hole)

Ground plate ofthe cabinet

Ground cable (upper 2mm2)

Series 0i control unit

Connect the 0 V line of the electronic circuit in the control unit with theground plate of the cabinet via the signal ground (SG) terminal.The SG terminal is located below the main board of the control unit.

3.5.3Connecting the SignalGround (SG) of theControl Unit


20

M3 (screw hole) M4 (screw hole)

Ground plate ofthe cabinet

Ground cable (upper 2mm2)

Series 0i Mate control unit

PE

Connect the 0 V line of the electronic circuit in the control unit with theground plate of the cabinet via the signal ground (SG) terminal.The SG terminal is located below the main board of the control unit.


21

M4 stud

M4 stud

MDI CRT

9 CRT/MDI unit8.4 LCD/MDI unit

Approx. 20 mm (for 9 CRT/MDI unit)Approx. 150 mm (for 8.4 LCD/MDI unit)

Appr

ox. 1

5mm

LCDMDI

7.2 LCD/MDI unitApprox. 151mm

LCD

10.4 LCD unit

Appr

ox. 1

7mm

M4 stud

Appr

ox. 2

0mm

Approx. 50mmApp

rox.

17m

m

Approx. 37mm

M4 stud

LCD

7.2 LCD unit

All the figures above are those in whichthe unit is viewed from the rear.


22

Standalone type MDI unit (small)

8.4 LCD unitApp

rox.

17m

m

Appr

ox. 1

7mm

M4 stud

Approx. 60mm

Approx. 32mm

Approx. 25mm

M3 screw hole

Standalone type MDI unit (Fullkey for 10.4 LCD)Appr

ox. 3

0mm M4 stud

Approx. 24mm

M4 stud

All the figures above arethose in which the unit isviewed from the rear.

Approx. 32mmStandalone type MDI unit (Fullkey for 7.2 LCD)

MDI


23

The AC/DC solenoid and relay are used in the power magnetics cabinet.A high pulse voltage is caused by coil inductance when these devices areturned on or off.This pulse voltage induced through the cable causes the electronic circuitsto be disturbed.

Use a spark killer consisting of a resistor and capacitor in series. Thistype of spark killer is called a CR spark killer.(Use it under AC)(A varistor is useful in clamping the peak voltage of the pulse voltage,but cannot suppress the sudden rise of the pulse voltage. FANUCtherefore recommends a CR spark killer.)

The reference capacitance and resistance of the spark killer shallconform to the following based on the current (I (A)) and DCresistance of the stationary coil:1) Resistance (R) : Equivalent DC resistance of the coil2) Capacitance (C) :

20

I2 (F)toI2

10I : Current at stationary state of the coil

Equivalent circuit of the spark killerR C

Spark killer

Spark killer

Motor

ACrelay

Mount the noise eliminator near a motor or a relay coil.

NOTEUse a CRtype noise eliminator. Varistortype noiseeliminators clamp the peak pulse voltage but cannotsuppress a sharp rising edge.

Use a diode which can withstand avoltage up to two times the appliedvoltage and a current up to two timesthe applied current.

Diode

DC relay

Diode (used for directcurrent circuits)

3.5.4Noise Suppressor

Notes on selecting thespark killer


24

The CNC cables that require shielding should be clamped by the methodshown below. This cable clamp treatment is for both cable support andproper grounding of the shield. To insure stable CNC system operation,follow this cable clamp method.Partially peel out the sheath and expose the shield. Push and clamp bythe plate metal fittings for clamp at the part. The ground plate must bemade by the machine tool builder, and set as follows :

Cable

Metal fittings for clamp

Ground plate

40m

m

80

mm

Fig.3.5.5(a) Cable clamp (1)

3.5.5Cable Clamp andShield Processing


25

Control unit

Ground plate

Metal fittings for clamp

Shield cover

Machine sideinstallationboard

Fig.3.5.5(b) Cable clamp (2)

Prepare ground plate like the following figure.

Mount screw hole

Hole for securing metal fitting clamp

Ground terminal(grounded)

Fig.3.5.5(c) Ground plate

For the ground plate, use a metal plate of 2 mm or thicker, which surfaceis plated with nickel.


26

12mm

20mm

8mm Groundplate

Fig.3.5.5(d) Ground plate holes

(Reference) Outer drawings of metal fittings for clamp.

17mm

28mm

6mm

Max. 55mm

Fig.3.5.5(e) Outer drawings of metal fittings for clamp

Ordering specification for metal fittings for clampA02B0124K001 (8 pieces)


27

The control unit is equipped with a fan motor.Air is fed into the bottom of the unit and output from the fan motormounted on the top of the unit.The spaces shown in Fig. 3.6.1 (areas (A) and (B)) are always required toensure smooth air flow.Also, adequate service access space is required in front of and at the topof the unit so that printed circuit boards and the fan motor can be replacedeasily if necessary.There is a spare connector located at the far end (at middle height) on theright side of the control unit. This connector is used for controller testingand other purposes. Therefore, space (area (C)) for handling theconnector is required.

A A

B B

C

Space for air flow, and access area for fan replacement

Singleslot rack: Approx. 65Twoslot rack: Approx. 120

Access space for spareconnector

Approx. 180

Spare connector

Unit: mmSufficient space for replacing aprinted circuit board is required.

305038

0

50

80

Fig. 3.6.1

3.6CONTROL UNIT

3.6.1Installing the ControlUnit


28

Fig. 3.7 (a) shows the grid of connector location.Control board may not have all connectors as shown in Fig. 3.7 (a).For actual connector layout of each board, please see the connector layoutdiagrams in Fig. 3.8 (a) or later.

Main board I/O board

0i MateB0iB

Unit: mm

Any of the dimension values is rounded off to the nearest integer.

Fig.3.7 (a) Grid of connector location

3.7CABLE LEADIN DIAGRAM


29

Unit : mm

Fig.3.7 (b) Cable installation


30

For Series 0iB


Memory card slot


(5.3)


(6.1)Position coder


(6.3)



LCD connector(5.1)

Mini slot for optioncards


(4.3)


(7.1)


(6.2)Highspeed skip

connector(5.5)


(5.1)


(8)

Manual pulse generator connector

(5.4)



(8)

Data server Ethernetconnector

(13)

Fig.3.8 (a)

3.8CONNECTORLAYOUT DIAGRAM


31


Memory card slot


(5.3)


(6.1)Position coder


(6.3)



LCD connector(5.1)


(4.3)


(7.1)


(6.2)Highspeed skip

connector(5.5)


(5.1)


For Series 0i MateB

Fig.3.8 (b)


32

Printedcircuit boards for mini slots (1/2)Ethernet board

DeviceNet board

PROFIBUS board

FLnet board

Ethernet board connector (13)

DeviceNet board connector (13)

PROFIBUS board connector (13)

FLnet board connector (13)

Fig.3.8 (c)

NOTEThe numbers in parentheses () in the figures are keyed tothe item numbers of the descriptions in this manual. Thenumbers in brackets [] in the figures are connector numbers.


33

Printedcircuit boards for mini slots (2/2)HSSB board

DNC2 board

HSSB optical connector (11)

RS232C connector (12)

Fig.3.8 (d)

NOTEThe numbers in parentheses () in the figures are keyed tothe item numbers of the descriptions in this manual. Thenumbers in brackets [] in the figures are connector numbers.

B63833EN/034. POWER SUPPLY CONNECTION

34

4 POWER SUPPLY CONNECTION

B63833EN/03 4. POWER SUPPLY CONNECTION

35

This section explains the connection of power supply for Series 0i/Series0i Mate control unit.

4.1GENERAL


36

Supply power (24VDC) to the control uint of Series 0i/Series 0i Matefrom an external sources.Provide ON/OFF circuit A for turning the AC power on and off on theinput side of the 24VDC power supply as shown in Fig. 4.2.1 (a). Avoidturning the DC power on and off (ON/OFF circuit B).

ON OFF COM

200 VAC

Main circuitbreaker

Magneticcontractor

AC line filter

Servo converter Servo inverter

3phase 200VAC for powerline

Singlephase200 VAC forcontrol line

CNC control unit

24 VDCinput

External 24VDC power

ON/OFF circuit B

I/O units, etc.

ON OFF COM

ON/OFF circuit A

Fig. 4.2.1 (a)

For example, ON/OFF circuit is as follows : (Fig. 4.2.1 (b) ) Select the circuit devices, in consideration of its capacity.

+24V+24V

0V0V

RY1ry1

ry1

ONCOMOFF

DC INPUT24 V

OUTPUT 24 VDCThe power rating is thesum of power requirementson the load side.

POWER ON/OFF SWITCH

DIODE RELAY COIL RELAY CONTACT

B CONTACT

A CONTACT

Fig. 4.2.1 (b)

4.2TURNING ON ANDOFF THE POWER TOTHE CONTROL UNIT

4.2.1Power Supply for theControl Unit

ON/OFF circuit B(example)


37

Specifications of recommended external 24 VDC power supply(regulated power supply): (The power supply must satisfy UL1950.)Output voltage: +24 V (10% (21.6 V to 26.4 V)

(including ripple voltage and noise. See the figurebelow.)

Output current: The continuous load current must be larger than thecurrent consumption of the CNC.(At the maximum temperature inside the powermagnetics cabinet in which the power supply islocated)

Load fluctuations (including rush current):The output voltage must not go out of the above rangedue to load fluctuations by external DO and otherfactors.

Instantaneous input interruption retention time: 10 mS (for 100%)20 mS (for 50%)

AC input voltage

Instantaneousinterruption(100%)

Instantaneousinterruption(50%)

Output voltageAbruptloadchange

Output current

Fig. Example of ripple voltage and noise due to switching power supply

Noise

Noise

Ripplevoltage

0A

21.6V

26.4V

10mS 20mS

Allowable range

21.6V

26.4V

Fig 4.2.2 (a) Timing chart

4.2.2External 24 VDC PowerSupply and CircuitConfigurations


38

When the vertical axis exists, select the DC power supply that has a long voltagehold time to decrease the amount of vertical axis falling during poweroff(including a power failure).If the operating voltage drops to less than or equal to 21.6V, the CNC releasesservo activation. Therefore, when the hold time for 24 VDC during ACpoweroff is too short, servo activation is released before the breaks are appliedbecause some peripheral circuit detects poweroff. This may increase theamount of vertical axis falling.Generally, a power supply with sufficient power capacity tends to increase thehold time during poweroff.

The following circuit configurations are not recommended.1 Circuit examples that cannot retain the output voltage at an

instantaneous interruption (the voltage reduces to 21.6 V or below)Example 1

AC input Rectifiercircuit CNC unit

Example 2

AC input Rectifiercircuit CNC unit

NOTEThe rectifier circuit means a circuit using diodes forfullwave rectification.

2 Circuit examples that exceed the output voltage specifications (21.6V to 26.4 V) due to an abrupt load change

Example 1

AC inputRegulatedpowersupply

CNC unit

Device withremarkableload fluc-tuations

Notes to take when thevertical axis exists

Circuit configurationsForbidden


39

Example 2

AC inputRegulatedpowersupply

CNC unit

Device withlarge rushcurrent

For a circuit configuration in example 2, connect another regulated powersupply to be specifically used for the device with remarkable loadfluctuations so that the CNC and other units are not affected.

If you find instructions to turn the power on simultaneously when orbefore turning the power to the CNC on for a unit such as a 24 VDCpower supply, turn the power to the unit simultaneously when turning onthe power to the CNC on from now on. To turn the power to such a unitsimultaneously when turning the power to the CNC on, connecting theunit on the same line as for the CNC as shown in Fig. 4.2.2 (b) isrecommended.Turning the power to units on simultaneously when turning the power tothe CNC:When the following poweron timing condition is satisfied, the power tounits is assumed to be turned on simultaneously when the power to theCNC is turned on.

Power to the CNCOn

Power to units (including thePower Mate)

t1 t2Off

On

Off

t1 : 200 ms Means that the power to units (including the PowerMate) is turned on within 200 ms before the power tothe CNC is turned on.

t2 : 500 ms Means that the power to units (including the PowerMate) is turned on within 500 ms after the power to theCNC is turned on.

For instructions to turn the power off simultaneously when or afterturning the power to the CNC off for a unit such as a 24 VDC powersupply, the poweroff sequence is not changed unlike the abovepoweron sequence. (Turning the power off simultaneously whenturning the power to the CNC on means that the power may be turned offwithin 500 ms before the power to the CNC is turned off.)

Recommended


40

The following circuit configuration is recommended.The power to the CNC and other units (A unit with I/O Link, FANUCServo Unit (Series with an I/O link ( amplifier with an I/O link), and soon in the sample configuration below)) is assumed to be turned on at thesame time. (The power to any unit is not assumed to be turned on duringoperation or before the power to the CNC is turned on. No unit is assumedto be connected between the 24 VDC output of the regulated power supplyand input of on/off circuit B.)

AC input On/off circuit A

Unit with I/O Link

CNCRegulated

power supply

amplifier with an I/O link

Fig 4.2.2 (b)


41

Turn on the power to each unit in the following order or all at the sametime.

1. Power to the overall machine (200 VAC)2. Servo amplifier control power supply (200 VAC)3. Power to the slave I/O units connected via the I/O link,

power to the display unit (24VDC), the CNC control unit, power to the separate detector (scale),and power to the separate detector interface unit (24VDC)

Turning on the power to all the units at the same time means completingthe poweron operations in 1 and 2 above within 500 ms of performingpoweron in 3.As for a CNC display unit with PC functions, no specific power turnonsequence for the CNC control unit is required. If the power only to the control unit of the CNC is turned on without

turning the power to the CNC display unit with PC functions on, thecontrol unit of the CNC does not start up normally.

If the power only to the CNC display unit with PC functions is turnedon without turning the power to the control unit of the CNC onconversely, the units do not start up normally.

Do not disconnect the battery for memory backup (3 VDC) or the batteryfor the separate absolute pulse coders (6 VDC) regardless of whether thepower to the control unit is on or off. If batteries are disconnected whenthe power to the control unit is turned off, current data stored in the controlunit for the pulse coders, parameters, programs etc, are lost.Make sure that the power to the control unit is on when replacing batteries.See Section 4.4.1 for how to replace the batteries for memory backup.

CAUTIONThe maintenance rotary switch must be always set to 0 (setto 0 at shipping from factory).Changing this setting may cause the contents of memory tobe lost.

4.2.3Procedure for TurningOn the Power


42

Turn off the power to each unit in the following order or all at the sametime.

1. Power to the slave I/O units connected via the I/O link, power to the display unit (24VDC), the CNC control unit (24 VDC),and power to the separate detector interface unit (24 VDC)

2. Servo amplifier control power supply (200 VAC)and power to the separate detector (scale)

3. Power to the overall machine (200 VAC)

Turning off the power to all units at the same time means completingthe poweroff operations in 2 and 3 above within 500 ms before thepoweroff operation described in 1 above. If the power to the unitsindicated in 2 or 3 is turned off other than within 500 ms of the power in1 being turned off, alarm information is left in the NC.The poweroff sequence for an CNC display unit with PC functions isundefined.

CAUTIONWhen the CNC display unit with PC functions is used, theOS must be shut down before the power to the control unitis turned off. Be careful not to turn off the power while thehard disk is being accessed or before the OS hasterminated; otherwise, the hardware contents may bedestroyed.

Motors cannot be controlled when the power is turned off or momentarilyinterrupted. Take appropriate action on the machine side when necessary.For example, when the tool is moved along a gravity axis, apply brakesto prevent the axis from falling. Apply a brake that clamps the motorwhen the servo is not operating or the motor is not rotating. Release theclamp only when the motor is rotating. When the servo axis cannot becontrolled when the power is turned off or momentarily interrupted,clamp the servo motor. In this case, the axis may fall before the relay forclamping starts operating. The designer should make sure if the distanceresults in trouble.

4.2.4Procedure for TurningOff the Power


43

Supply power to the control unit from external resouce.

+24V (1)0v (2)

CP1

Cable

Series 0i/0i Mate control unit External power

0V1

3

+24V2

24VDC stabilizedpower 24VDC 10%

AMP Japan11782883 (housing)11752185 (Contact)

Select a source that meets the external power terminal.

Recommended cable : A02B0124K830 (5m)(Crimp terminal of size M3 is available on the external power side)

External power

CP1

4.3CABLE FOR POWER SUPPLY TO CONTROL UNIT


44

Part programs, offset data, and system parameters are stored in CMOSmemory in the control unit. The power to the CMOS memory is backedup by a lithium battery mounted on the front panel of the control unit. Theabove data is not lost even when the main battery goes dead. The backupbattery is mounted on the control unit at shipping. This battery canmaintain the contents of memory for about a year.When the voltage of the battery becomes low, alarm message BATblinks on the CNC display and the battery alarm signal is output to thePMC. When this alarm is displayed, replace the battery as soon aspossible. In general, the battery can be replaced within two or threeweeks, however, this depends on the system configuration.If the voltage of the battery becomes any lower, memory can no longerbe backed up. Turning on the power to the control unit in this state causessystem alarm 935 (ECC error) to occur because the contents of memoryare lost. Clear the entire memory and reenter data after replacing thebattery.The power to the control unit must be turned on when the batteryis replaced. If the battery is disconnected when the power is turned off,the contents of memory are lost.Observe the following precautions for lithium batteries:

WARNINGIf an unspecified battery is used, it may explode.Replace the battery only with the specified battery(A02B0200K102.)

Dispose of batteries used in accordance with the applicable laws of yourcountry or the applicable laws or regulations of your local selfgoverningbody. Before disposal, insulate the terminals with tape or somethingsimilar to prevent them from being shortcircuited.

1 Use a litium battery (ordering drawing number :A02B0200K102)

2 Turn on the Series 0i/0i Mate for about 30 seconds and then turn it offagain.

3 Turn off the Series 0i/0i Mate.

4.4BATTERY

4.4.1Battery for MemoryBackup (3VDC)

Replacing the battery


45

Claw holding the battery

Lithium battery

Battery connector

4 Remove the battery from the front panel of the control unit.First detach the connector, then remove the battery from the batterycase.

5 Replace the battery and then reconnect the connector.

CAUTIONSteps 3 to 5 must performed within 10 minutes. Note thatall data in memory is lost when the battery is kept removedfor extended time.


46

If the voltage of a battery drops, the screen on the LCD flashes. (If a fanalarm is issued, the screen on the LCD also flashes.) If this status occurs,replace the battery as soon as possible (within 1 week). FANUCrecommends that each battery be replaced periodically (once a year)regardless of whether a battery alarm is issued.The BIOS settings are usually preserved as long as the battery is replacedaccording to the following procedure. If they are lost, the followingmessage is displayed when the power is turned on:

251: System CMOS checksum bad Default configuration used.After this, the default BIOS settings are loaded, and the unit restartsautomatically. Before starting machining, check that the current BIOSsettings of the CNC display unit with PC functions in use have beenchanged from the default BIOS settings, and resume your settings asrequired.

(1)After keeping the CNC display unit with PC functions powered for atleast 5 seconds, turn it off, and enable work to be

63833en conexão mate b

Documents

installationthis chapter

servo interfacethis

notethis manual

power supplythis chapter

abbreviationfanuc series

itbfanuc series

ifanuc series

matetbfanuc series