670 series version 2.2 iec installation manual...disclaimer this document has been carefully checked...

Relion® 670 SERIES

670 seriesVersion 2.2 IECInstallation manual

Document ID: 1MRK 514 026-UEN Issued: May 2019

Revision: G Product version: 2.2

© Copyright 2017 ABB. All rights reserved

Copyright

This document and parts thereof must not be reproduced or copied without writtenpermission from ABB, and the contents thereof must not be imparted to a third party, norused for any unauthorized purpose.

The software and hardware described in this document is furnished under a license and maybe used or disclosed only in accordance with the terms of such license.

This product includes software developed by the OpenSSL Project for use in the OpenSSLToolkit. (http://www.openssl.org/) This product includes cryptographic software written/developed by: Eric Young ([email protected]) and Tim Hudson ([email protected]).

Trademarks

ABB and Relion are registered trademarks of the ABB Group. All other brand or product namesmentioned in this document may be trademarks or registered trademarks of their respectiveholders.

Warranty

Please inquire about the terms of warranty from your nearest ABB representative.

Disclaimer

This document has been carefully checked by ABB but deviations cannot be completely ruledout. In case any errors are detected, the reader is kindly requested to notify the manufacturer.Other than under explicit contractual commitments, in no event shall ABB be responsible orliable for any loss or damage resulting from the use of this manual or the application of theequipment.

Conformity

This product complies with the directive of the Council of the European Communities on theapproximation of the laws of the Member States relating to electromagnetic compatibility(EMC Directive 2004/108/EC) and concerning electrical equipment for use within specifiedvoltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of testsconducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive,and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. Theproduct is designed in accordance with the international standards of the IEC 60255 series.

Table of contents

Section 1 Introduction.........................................................................................................51.1 This manual......................................................................................................................................... 51.2 Intended audience............................................................................................................................. 51.3 Product documentation................................................................................................................... 51.3.1 Product documentation set........................................................................................................ 51.3.2 Document revision history...........................................................................................................61.3.3 Related documents........................................................................................................................71.4 Document symbols and conventions.............................................................................................91.4.1 Symbols........................................................................................................................................... 91.4.2 Document conventions................................................................................................................ 9

Section 2 Safety information............................................................................................112.1 Symbols on the product.................................................................................................................. 112.2 Warnings.............................................................................................................................................112.3 Caution signs.................................................................................................................................... 122.4 Note signs..........................................................................................................................................13

Section 3 Environmental aspects.....................................................................................153.1 Sustainable development............................................................................................................... 153.2 Disposing of the IED........................................................................................................................ 15

Section 4 Unpacking, inspecting and storing.................................................................174.1 Removing transport packaging.....................................................................................................174.2 Inspecting the product....................................................................................................................174.2.1 Identifying the product...............................................................................................................174.2.2 Checking delivery items..............................................................................................................174.2.3 Inspecting the IED........................................................................................................................174.2.4 Returning an IED damaged in transit.......................................................................................174.3 Storing................................................................................................................................................ 17

Section 5 Mounting............................................................................................................195.1 Required tools...................................................................................................................................195.2 Checking environmental conditions and mounting space...................................................... 195.3 Mounting the IED..............................................................................................................................195.3.1 Flush mounting............................................................................................................................205.3.1.1 Overview.................................................................................................................................... 205.3.1.2 Mounting procedure for flush mounting............................................................................. 215.3.2 19” panel rack mounting............................................................................................................. 215.3.2.1 Overview..................................................................................................................................... 215.3.2.2 Mounting procedure for 19” panel rack mounting............................................................ 225.3.3 Wall mounting.............................................................................................................................. 235.3.3.1 Overview.....................................................................................................................................23

Table of contents

670 series 1Installation manual


5.3.3.2 Mounting procedure for wall mounting.............................................................................. 245.3.3.3 How to reach the rear side of the IED.................................................................................. 245.3.4 Side-by-side 19” rack mounting................................................................................................255.3.4.1 Overview.....................................................................................................................................255.3.4.2 Mounting procedure for side-by-side rack mounting...................................................... 265.3.4.3 IED mounted with a RHGS6 case.......................................................................................... 265.3.5 Side-by-side flush mounting..................................................................................................... 275.3.5.1 Overview.....................................................................................................................................275.3.5.2 Mounting procedure for side-by-side flush mounting..................................................... 285.3.6 Mounting the injection unit REX060 (REG670 only)............................................................. 285.3.7 Mounting the coupling capacitor unit REX061 and shunt resistor unit REX062

(REG670 only)............................................................................................................................... 295.3.7.1 Coupling capacitor unit REX061............................................................................................295.3.7.2 Shunt resistor unit REX062.................................................................................................... 30

Section 6 Connecting.........................................................................................................336.1 Making the electrical connection..................................................................................................336.1.1 IED connectors............................................................................................................................. 336.1.1.1 Overview.....................................................................................................................................336.1.1.2 Front side connectors............................................................................................................. 346.1.1.3 Rear side connectors............................................................................................................... 356.1.1.4 Connection examples for high impedance differential protection............................... 456.1.2 Connecting to protective earth................................................................................................ 476.1.3 Connecting the power supply module.................................................................................... 476.1.4 Connecting to CT and VT circuits............................................................................................ 486.1.5 Connecting the binary input and output signals..................................................................486.1.6 Making the shield connection...................................................................................................506.2 Making the electrical connection to the rotor and stator injection equipment

(REG670 only)....................................................................................................................................526.2.1 Connectors for injection unit REX060, coupling capacitor unit REX061 and shunt

resistor unit REX062................................................................................................................... 526.2.1.1 Injection unit REX060.............................................................................................................. 526.2.1.2 Coupling capacitor unit REX061............................................................................................546.2.1.3 Shunt resistor unit REX062.................................................................................................... 566.2.2 Connecting injection unit REX060, coupling capacitor unit REX061 and shunt

resistor unit REX062................................................................................................................... 576.2.3 Connecting and setting voltage inputs.................................................................................. 626.3 Making of Ethernet connections.................................................................................................. 646.3.1 Connecting station communication interfaces.................................................................... 646.3.2 Connecting remote communication interfaces LDCM........................................................ 656.4 Installing the serial communication cable for RS485............................................................... 666.4.1 RS485 serial communication module......................................................................................666.4.2 Installing the serial communication cable for RS485 SPA/IEC.......................................... 696.4.3 Data on RS485 serial communication module cable............................................................706.5 Installing the GPS antenna..............................................................................................................716.5.1 Antenna installation.................................................................................................................... 716.5.2 Electrical installation...................................................................................................................72

Table of contents

2 670 seriesInstallation manual


6.5.3 Lightning protection...................................................................................................................72

Section 7 Checking installation........................................................................................737.1 Identifying hardware and software version............................................................................... 737.2 Checking mounting..........................................................................................................................737.3 Checking the power supply............................................................................................................737.4 Energizing the IED............................................................................................................................73

Section 8 Removing, repairing and exchanging.............................................................758.1 Product lifecycle............................................................................................................................... 758.2 Checking IED information.............................................................................................................. 758.3 Removing the IED.............................................................................................................................758.4 Sending the IED for repair.............................................................................................................. 758.5 Exchanging the IED..........................................................................................................................75

Section 9 Technical data................................................................................................... 779.1 Dimensions........................................................................................................................................779.1.1 Case without protective cover.................................................................................................. 779.1.2 Case with protective cover........................................................................................................ 799.1.3 Flush mounting dimensions......................................................................................................829.1.4 Side-by-side flush mounting dimensions...............................................................................829.1.5 Wall mounting dimensions........................................................................................................ 83

Section 10 Glossary............................................................................................................. 85

Table of contents



Section 1 Introduction

1.1 This manualGUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v19

The installation manual contains instructions on how to install the IED. The manual providesprocedures for mechanical and electrical installation. The chapters are organized in thechronological order in which the IED should be installed.

1.2 Intended audienceGUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v11

This manual addresses the personnel responsible for installing the product hardware.

The installation personnel must have basic knowledge of handling electronic equipment.

1.3 Product documentation

1.3.1 Product documentation setGUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v16

IEC07000220-4-en.vsd

Plan

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Engi

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Inst

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Com

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Dec

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Application manual

Operation manual

Installation manual

Engineering manual

Communication protocol manual

Cyber security deployment guideline

Technical manual

Commissioning manual

IEC07000220 V4 EN-US

Figure 1: The intended use of manuals throughout the product lifecycle

The engineering manual contains instructions on how to engineer the IEDs using the varioustools available within the PCM600 software. The manual provides instructions on how to setup a PCM600 project and insert IEDs to the project structure. The manual also recommends a

1MRK 514 026-UEN G Section 1Introduction



sequence for the engineering of protection and control functions, as well as communicationengineering for IEC 61850.

The installation manual contains instructions on how to install the IED. The manual providesprocedures for mechanical and electrical installation. The chapters are organized in thechronological order in which the IED should be installed.

The commissioning manual contains instructions on how to commission the IED. The manualcan also be used by system engineers and maintenance personnel for assistance during thetesting phase. The manual provides procedures for the checking of external circuitry andenergizing the IED, parameter setting and configuration as well as verifying settings bysecondary injection. The manual describes the process of testing an IED in a substation whichis not in service. The chapters are organized in the chronological order in which the IED shouldbe commissioned. The relevant procedures may be followed also during the service andmaintenance activities.

The operation manual contains instructions on how to operate the IED once it has beencommissioned. The manual provides instructions for the monitoring, controlling and setting ofthe IED. The manual also describes how to identify disturbances and how to view calculatedand measured power grid data to determine the cause of a fault.

The application manual contains application descriptions and setting guidelines sorted perfunction. The manual can be used to find out when and for what purpose a typical protectionfunction can be used. The manual can also provide assistance for calculating settings.

The technical manual contains operation principle descriptions, and lists function blocks, logicdiagrams, input and output signals, setting parameters and technical data, sorted perfunction. The manual can be used as a technical reference during the engineering phase,installation and commissioning phase, and during normal service.

The communication protocol manual describes the communication protocols supported bythe IED. The manual concentrates on the vendor-specific implementations.

The point list manual describes the outlook and properties of the data points specific to theIED. The manual should be used in conjunction with the corresponding communicationprotocol manual.

The cyber security deployment guideline describes the process for handling cyber securitywhen communicating with the IED. Certification, Authorization with role based access control,and product engineering for cyber security related events are described and sorted byfunction. The guideline can be used as a technical reference during the engineering phase,installation and commissioning phase, and during normal service.

1.3.2 Document revision historyGUID-34B323E4-1319-4D42-80CE-29B0F2D36E2C v2

Documentrevision

Date Product revision History

- 2017–05 2.2.0 First release for product version 2.2

A 2017–10 2.2.0 Ethernet ports with RJ45 connector added.

B 2017–11 2.2.1 ZMFPDIS and ZMFCPDIS - Added missing settingtables

C 2018–03 2.2.1 Document enhancements and corrections

D 2018–06 2.2.2 Technical data updated for PSM. Case dimensionsupdated.

Table continues on next page

Section 1 1MRK 514 026-UEN GIntroduction



Documentrevision

Date Product revision History

E 2018–09 2.2.2 Updated KEMA test values

F 2018–11 2.2.3 Functions CHMMHAI, VHMMHAI, DELVSPVC,DELISPVC and DELSPVC added. Updates/enhancements made to ZMFPDIS, ZMFCPDIS,CCRBRF, REALCOMP, PTRSTHR and FNKEYMDx.Ordering section updated.

G 2019-05 2.2.3 PTP enhancements and corrections

1.3.3 Related documentsGUID-94E8A5CA-BE1B-45AF-81E7-5A41D34EE112 v7

Documents related to REB670 Document numbers

Application manual 1MRK 505 370-UEN

Commissioning manual 1MRK 505 372-UEN

Product guide 1MRK 505 373-BEN

Technical manual 1MRK 505 371-UEN

Type test certificate 1MRK 505 373-TEN

Documents related to REC670 Document numbers






Documents related to RED670 Document numbers






Documents related to REG670 Document numbers









Documents related to REL670 Document numbers






Documents related to RET670 Document numbers






Documents related to RES670 Document numbers






Documents related to RER670 Document numbers






670 series manuals Document numbers

Operation manual 1MRK 500 127-UEN

Engineering manual 1MRK 511 398-UEN

Installation manual 1MRK 514 026-UEN

Communication protocol manual, DNP3 1MRK 511 391-UUS

Communication protocol manual, IEC 60870-5-103 1MRK 511 394-UEN

Communication protocol manual, IEC 61850 Edition 1 1MRK 511 392-UEN

Communication protocol manual, IEC 61850 Edition 2 1MRK 511 393-UEN

Communication protocol manual, LON 1MRK 511 395-UEN

Communication protocol manual, SPA 1MRK 511 396-UEN

Point list manual, DNP3 1MRK 511 397-UUS

Accessories guide 1MRK 514 012-BEN

Cyber security deployment guideline 1MRK 511 399-UEN





670 series manuals Document numbers

Connection and Installation components 1MRK 513 003-BEN

Test system, COMBITEST 1MRK 512 001-BEN

Application guide, Communication set-up 1MRK 505 382-UEN

1.4 Document symbols and conventions

1.4.1 SymbolsGUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v13

The electrical warning icon indicates the presence of a hazard which couldresult in electrical shock.

The warning icon indicates the presence of a hazard which could result inpersonal injury.

The caution hot surface icon indicates important information or warning aboutthe temperature of product surfaces.

The caution icon indicates important information or warning related to theconcept discussed in the text. It might indicate the presence of a hazard whichcould result in corruption of software or damage to equipment or property.

The information icon alerts the reader of important facts and conditions.

The tip icon indicates advice on, for example, how to design your project orhow to use a certain function.

Although warning hazards are related to personal injury, it is necessary to understand thatunder certain operational conditions, operation of damaged equipment may result indegraded process performance leading to personal injury or death. It is important that theuser fully complies with all warning and cautionary notices.

1.4.2 Document conventionsGUID-96DFAB1A-98FE-4B26-8E90-F7CEB14B1AB6 v8

• Abbreviations and acronyms in this manual are spelled out in the glossary. The glossaryalso contains definitions of important terms.

• Push button navigation in the LHMI menu structure is presented by using the push buttonicons.

For example, to navigate between the options, use and .• HMI menu paths are presented in bold.

For example, select Main menu/Settings.• LHMI messages are shown in Courier font.




For example, to save the changes in non-volatile memory, select Yes and press .• Parameter names are shown in italics.

For example, the function can be enabled and disabled with the Operation setting.• Each function block symbol shows the available input/output signal.

• the character ^ in front of an input/output signal name indicates that the signalname may be customized using the PCM600 software.

• the character * after an input signal name indicates that the signal must beconnected to another function block in the application configuration to achieve avalid application configuration.

• Dimensions are provided both in inches and millimeters. If it is not specifically mentionedthen the dimension is in millimeters.




Section 2 Safety information

2.1 Symbols on the productGUID-E48F2EC3-6AB8-4ECF-A77E-F16CE45CA5FD v4

All warnings must be observed.

Read the entire manual before doing installation or any maintenance work onthe product.

Class 1 Laser product. Take adequate measures to protect your eyes and do notview directly with optical instruments.

Do not touch the unit in operation. The installation shall take into account theworst case temperature.

2.2 WarningsIP1504-1 v2

Observe the warnings during all types of work related to the product.GUID-C9B6638A-57E7-4E05-9A33-A60E359C54AF v1

Only electrically skilled persons with the proper authorization and knowledge ofany safety hazards are allowed to carry out the electrical installation.

M2366-2 v2

National and local electrical safety regulations must always be followed.Working in a high voltage environment requires serious approach to avoidhuman injuries and damage to equipment.

M2362-2 v1

Do not touch circuitry during operation. Potentially lethal voltages and currentsare present.

M2364-2 v1

Always use suitable isolated test pins when measuring signals in open circuitry.Potentially lethal voltages and currents are present.

1MRK 514 026-UEN G Section 2Safety information



M2370-2 v1

Never connect or disconnect a wire and/or a connector to or from a IED duringnormal operation. Hazardous voltages and currents are present that may belethal. Operation may be disrupted and IED and measuring circuitry may bedamaged.

GUID-BEDD698E-356C-4CF9-9DAE-64DB3CEADEAD v1

Dangerous voltages can occur on the connectors, even though the auxiliaryvoltage has been disconnected.

M2369-2 v3

Always connect the IED to protective earth, regardless of the operatingconditions. This also applies to special occasions such as bench testing,demonstrations and off-site configuration. This is class 1 equipment that shallbe earthed.

M2367-2 v1

Never disconnect the secondary connection of current transformer circuitwithout short-circuiting the transformer’s secondary winding. Operating acurrent transformer with the secondary winding open will cause a massivepotential build-up that may damage the transformer and may cause injuries tohumans.

M2372-2 v1

Never remove any screw from a powered IED or from a IED connected topowered circuitry. Potentially lethal voltages and currents are present.

SEMOD168311-3 v1

Take adequate measures to protect the eyes. Never look into the laser beam.

GUID-11CCF92B-E9E7-409C-84D0-DFDEA1DCBE85 v2

The IED with accessories should be mounted in a cubicle in a restricted accessarea within a power station, substation or industrial or retail environment.

2.3 Caution signsIP1503-1 v1

GUID-5D1412B8-8F9D-4D39-B6D1-60FB35797FD0 v2

Whenever changes are made in the IED, measures should be taken to avoidinadvertent tripping.

GUID-F2A7BD77-80FB-48F0-AAE5-BE73DE520CC2 v1

The IED contains components which are sensitive to electrostatic discharge.ESD precautions shall always be observed prior to touching components.

Section 2 1MRK 514 026-UEN GSafety information



M2695-2 v2

Always transport PCBs (modules) using certified conductive bags.

M2696-2 v1

Do not connect live wires to the IED. Internal circuitry may be damaged

M2697-2 v2

Always use a conductive wrist strap connected to protective earth whenreplacing modules. Electrostatic discharge (ESD) may damage the module andIED circuitry.

M2698-2 v2

Take care to avoid electrical shock during installation and commissioning.

M2693-2 v1

Changing the active setting group will inevitably change the IEDs operation. Becareful and check regulations before making the change.

GUID-3BEE51C6-8793-4C89-B8A8-07D0FA6EE4CA v3

Avoid touching the enclosure of the coupling capacitor REX061 unit and theshunt resistor REX062 unit. The surface may be hot during normal operation.The temperature can rise 50°C in REX061 and 65°C in REX062 above theambient temperature.

2.4 Note signsIP1497-1 v1

M19-2 v3

Observe the maximum allowed continuous current for the different currenttransformer inputs of the IED. See technical data.

1MRK 514 026-UEN G Section 2Safety information



Section 3 Environmental aspects

3.1 Sustainable developmentGUID-573C2931-CBB2-4E7D-A067-D8246CC7A52F v7

Sustainability has been taken into account from the beginning of the product design includingthe pro-environmental manufacturing process, long life time, operation reliability anddisposing of the IED.

Operational reliability and long life time have been assured with extensive testing during thedesign and manufacturing processes. Moreover, long life time is supported by maintenanceand repair services as well as by the availability of spare parts.

Design and manufacturing have been done under a certified environmental system. Theeffectiveness of the environmental system is constantly evaluated by an external auditingbody. We follow environmental rules and regulations systematically to evaluate their effect onour products and processes.

3.2 Disposing of the IEDAMU0600460 v6

Definitions and regulations of hazardous materials are country-specific and change when theknowledge of materials increases. The materials used in this product are typical for electricand electronic devices.

All parts used in this product are recyclable. When disposing of an IED or its parts contact alocal waste handler who is authorized and specialized in disposing electronic waste. Thesehandlers can sort the material by using dedicated sorting processes and dispose of theproduct according to the local requirements.

GUID-09CAB180-6D53-45E3-99EF-1AF5E357F41E v3

Table 1: Materials of the IED parts

IED Parts Material

Unit Metallic plates, parts and screws Steel and aluminum

Plastic parts PC1), LCP2)

Unit LHMI display module Various

Package Box Cardboard

Attached material Manuals Paper

1) Polycarbonate2) Liquid crystal polymer

1MRK 514 026-UEN G Section 3Environmental aspects



Section 4 Unpacking, inspecting and storing

4.1 Removing transport packagingAMU0600514 v5

IEDs require careful handling.

1. Examine the delivered products to ensure that they have not been damaged during thetransport.

2. Remove the transport packing carefully without force.

The cardboard packaging material is 100% recyclable.

4.2 Inspecting the product

4.2.1 Identifying the productAMU0600513 v5

1. Locate the IED's order number from the label attached to the IED's case.2. Compare the IED's order number with the ordering information to verify that the received

product is correct.

4.2.2 Checking delivery itemsGUID-2A6D8F5A-470F-40D1-9EAE-60DE4DD85EE6 v1

Check that all items are included in the delivery in accordance with the delivery documents.

4.2.3 Inspecting the IEDGUID-F6333353-F05D-4B41-BE44-5CE5274E788E v2

• Check the IED to see if any damage occurred during transportation.

4.2.4 Returning an IED damaged in transitGUID-966A05ED-CD30-4F66-957E-00FF38943A73 v4

If damage has occurred during transport, appropriate actions must be taken against the latestcarrier. Please inform the nearest ABB office or representative. Notify ABB immediately if thereare any discrepancies in relation to the delivery documents.

4.3 StoringGUID-1DC9D33D-DC62-438B-9333-3BB354164CBC v7

Storing of the IED before installation must be done in the original transport packaging in a dryand dust free place. Storage temperature must be within the range of -40° C to +70° C. Theaverage high temperature is recommended to be less than +40° C, to minimize componentageing.

1MRK 514 026-UEN G Section 4Unpacking, inspecting and storing



Section 5 Mounting

5.1 Required toolsGUID-B9478208-286B-4CFF-9C47-074D641A6F71 v2

Generally, all the screws included in delivered mounting kits are of Torx type and a torquescrewdriver of the same type is needed (Tx10, Tx15, Tx20, Tx25 and Tx30).

Use only the screws included in the mounting kit when mounting the plates andthe angles on the IED. Screws with wrong dimension may damage the PCBsinside the IED.

5.2 Checking environmental conditions and mountingspace

GUID-2AF46E8C-25B3-4606-A768-E4B70E3D6B0A v11

The mechanical and electrical environmental conditions at the installation site must be withinthe limits described in the technical manual and IEC60255-1, normal environment.

• Avoid installation in dusty, damp areas.• Check that sufficient space is available.

Sufficient space is needed at the front and rear of the IED to allow access to wires andoptical fibers and to enable maintenance and future modifications.

• Ensure convection cooling around the case to minimize the heating effect within the IED.

• Avoid installation in dusty, damp places and where combustible materials arepresent near the IED

5.3 Mounting the IEDM11978-3 v12

The IED can be rack, wall or flush mounted with the use of different mounting kits, see figure 2.

An additional box of type RHGS can be mounted to one side of a 1/2 or 3/4 IED.

The different mounting kits contain all parts needed including screws and assemblyinstructions. The following mounting kits are available:

• Flush mounting kit• 19” Panel (rack) mounting kit• Wall mounting kit• Side-by-side mounting kit

The same mounting kit is used for side-by-side rack mounting and side-by-side flushmounting.

The mounting kits are ordered with the IED from the ordering sheet in theProduct guide. They are also available for ordering in the Accessories guide.

1MRK 514 026-UEN G Section 5Mounting



A B C D

IEC06000147-4-en.vsdx


Figure 2: Different mounting methods

Description

A Flush mounting

B 19” Panel rack mounting

C Wall mounting

D Side-by-side rack mounting

5.3.1 Flush mountingIP10303-1 v1

5.3.1.1 OverviewM11967-3 v5

The flush mounting kit can be used for case sizes:

• 1/2 x 19”• 3/4 x 19”• 1/1 x 19”• 1/4 x 19” (RHGS6 6U)

Only a single case can be mounted in each cut-out on the cubicle panel, for class IP54protection. The screws from the IED shall be used to fasten the fasteners to the IED.

Flush mounting cannot be used for side-by-side mounted IEDs when IP54 classmust be fulfilled. Only IP20 class can be obtained when mounting two casesside-by-side in one (1) cut-out.

To obtain IP54 class protection, an additional factory mounted sealing must beordered when ordering the IED.

Section 5 1MRK 514 026-UEN GMounting



5.3.1.2 Mounting procedure for flush mountingM11942-2 v5

1

5

6

3

IEC16000080=1=en.vsd

2

4


Figure 3: Flush mounting details.

PosNo Description Quantity Type

1 Sealing strip, used to obtain IP54class. The sealing strip is factorymounted between the case andfront plate.

- -

2 Fastener 2 -

3 Groove - -

4 Screw 4 M3x8 mm

5 Joining point of sealing strip - -

6 Panel - -

5.3.2 19” panel rack mountingIP10313-1 v1

5.3.2.1 OverviewSEMOD127656-5 v4

All IED sizes can be mounted in a standard 19” cubicle rack by using a suitably sized mountingkit consisting of two mounting angles, their fastening screws and washers.

The mounting angles are reversible which enables mounting of IED size 1/2 x 19” or 3/4 x 19”either to the left or the right side of the cubicle.

A separately ordered rack mounting kit for side-by-side mounted IEDs or IEDstogether with RHGS cases should be selected so that the total size equals 19”.





5.3.2.2 Mounting procedure for 19” panel rack mountingM11948-2 v7

1a


1a

2

3


Figure 4: 19” panel rack mounting details

The required torque for the screws is 3.5 Nm.





1a, 1b Mounting angles, can be mountedeither to the left or the right side ofthe case

2 -

2 Screw 8 M4x6

3 Washer 8 M4x6

5.3.3 Wall mountingIP10316-1 v1

5.3.3.1 OverviewM11973-3 v7

All case sizes, 1/2 x 19”, 3/4 x 19”, and 1/1 x 19”, can be wall mounted. It is also possible tomount the IED on a panel or in a cubicle.


If fiber cables are bent too much, the signal can be weakened. Wall mounting istherefore not recommended for any communication modules with fiberconnection.




5.3.3.2 Mounting procedure for wall mountingM11949-2 v3


1

23

4

5

6


Figure 5: Wall mounting details.


1 Bushing 4 -

2 Screw 8 M4x10

3 Screw 4 M6x12 orcorresponding

4 Mounting bar 2 -

5 Screw 6 M5x8

6 Side plate 2 -

5.3.3.3 How to reach the rear side of the IEDM11941-2 v5

The IED can be equipped with a rear protection cover recommended to be used with this typeof mounting. See figure 6.

To reach the rear side of the IED, a free space of 80 mm is required on the unhinged side.




80 mm

1 3

2

IEC06000135-2-en.vsdIEC06000135 V3 EN-US

Figure 6: How to reach the connectors on the rear side of the IED.

PosNo Description Type

1 Screw M4x10

2 Screw M5x8

3 Rear protection cover (Ordered separately)

5.3.4 Side-by-side 19” rack mountingIP10323-1 v1

5.3.4.1 OverviewM11974-3 v3

IED case size 1/2 x 19” or 3/4 x 19” and RHGS cases can be mounted side-by-side up to amaximum size of 19”. For side-by-side rack mounting, the side-by-side mounting kit togetherwith the 19” rack panel mounting kit must be used. The mounting kit has to be orderedseparately.





5.3.4.2 Mounting procedure for side-by-side rack mountingM11955-2 v4

IEC040004563enOriginal.vsdx

1

2

3

4

3


Figure 7: Side-by-side rack mounting details.



1 Mounting plate 2 -

2, 3 Screw 16 M4x6

4 Mounting angle 2 -

5 Washer 16 M4x6

5.3.4.3 IED mounted with a RHGS6 caseM11953-3 v4

A 1/2 x 19” or 3/4 x 19” size IED can be mounted with a RHGS case (6 or 12 depending on IEDsize). The RHGS case can be used for mounting a test switch of type RTXP 24. It also hasenough space for a terminal base of RX 2 type for mounting of, for example, a DC-switch ortwo auxiliary relays.




8 88

7

5

6

3

4

2

7

5

6

7

5

6

3

4

2

3

4

2

1

1

2

1 1

1

8

7

5

6

3

4

2

2

1


Figure 8: IED (1/2 x 19”) mounted with a RHGS6 case containing a test switch moduleequipped with only a test switch and a RX2 terminal base

5.3.5 Side-by-side flush mountingIP10329-1 v1

5.3.5.1 OverviewM11975-3 v3

If IP54 is required it is not allowed to flush mount side by side mounted cases. If yourapplication demands side-by-side flush mounting, the side-by-side mounting details kit andthe 19” panel rack mounting kit must be used. The mounting kit has to be ordered separately.The maximum size of the panel cut out is 19”.

With side-by-side flush mounting installation, only IP class 20 is obtained. Toreach IP class 54, it is required to mount the IEDs separately. For cut outdimensions of separately mounted IEDs, see section "Flush mounting".


Please contact factory for special add on plates for mounting FT switches onthe side (for 1/2 19" case) or bottom of the relay.




5.3.5.2 Mounting procedure for side-by-side flush mountingM12730-6 v4

1 2

3

4


Figure 9: Side-by-side flush mounting details (RHGS6 side-by-side with 1/2 x 19” IED).



1 Mounting plate 2 -

2, 3 Screw, washer 16 M4x6

4 Mounting angle 2 -

5.3.6 Mounting the injection unit REX060 (REG670 only)GUID-264732AC-6C84-44E6-9F86-2065AD0B7D5B v3

The injection unit REX060 case size is 6U, 1/2 x 19”. REX060 can be rack, wall or flush mountedin the same way as the IED. For guidance, see instructions for rack mounting, wall mounting orflush mounting the IED in this manual.

REX060 shall be mounted close to the IED. It is recommended that they are mounted in thesame cubicle.




5.3.7 Mounting the coupling capacitor unit REX061 and shuntresistor unit REX062 (REG670 only)

5.3.7.1 Coupling capacitor unit REX061GUID-59726B2B-0888-4CC1-8DEA-209F77CA5173 v5

X1 X2


Figure 10: Coupling capacitor unit REX061

217 [8,54]

255

[10]

235

[9,2

5]

84 [3,3] 84 [3,3]Ø 5,5 [0,22]

223

[8,7

8]

2 [0,079]155 [6,1]

199

[7,8

3]38

[1,5

]



Figure 11: Measure and drilling plan

REX061 shall be mounted close to the generator in order to limit the exposure of the fieldcircuit. Alternatively it can be located in the excitation cubicle.




The surface of REX061 unit may be temporarily very hot due to heat dissipation,up to about 50° C above the ambient temperature. It must be installed to get aopen air convection and prevent contact with combustible material to thesurface.

5.3.7.2 Shunt resistor unit REX062GUID-184D9033-33F3-4F85-8847-E9FDC95C3C41 v5

X1


Figure 12: Shunt resistor unit REX062

217 [8,54]

255

[10]

235

[9,2

5]

84 [3,3] 84 [3,3]Ø 5,5 [0,22]

223

[8,7

8]

2 [0,079]155 [6,1]

199

[7,8

3]38

[1,5

]



Figure 13: REX062 measures and drilling plan

REX062 shall be mounted close to the IED. It is recommended that REX060 and REX062 aremounted in the same cubicle as the IED.




The surface of REX062 unit may be temporarily very hot due to heatdissipation, up to about 65° C above the ambient temperature. It must beinstalled to get a open air convection and prevent contact with combustiblematerial to the surface.




Section 6 Connecting

6.1 Making the electrical connection

6.1.1 IED connectorsSEMOD127536-1 v1

6.1.1.1 OverviewSEMOD129364-5 v1

The quantity and designation of connectors depend upon the type and size of the IED. The rearcover plates are prepared with space for the maximum of HW options for each case size andthe cut-outs that are not in use are covered with a plate from factory.

OverviewM11562-3 v11

Table 2: Basic modules

Module Description

Power supply module (PSM) Including a regulated DC/DC converter that supplies auxiliaryvoltage to all static circuits.

• An internal fail alarm output is available.

Numerical module (NUM) Module for overall application control. All information isprocessed or passed through this module, such asconfiguration, settings and communication. The moduleprovides four SFPs for Ethernet traffic.

Local Human machine interface (LHMI) The module consists of LEDs, an LCD, a push buttonkeyboard and an ethernet connector used to connect a PC tothe IED.

Transformer input module (TRM) Transformer module that galvanically separates the internalcircuits from the VT and CT circuits. It has 12 analog inputs.

Analog digital conversion module (ADM) The module converts the VT and CT analog signals from theTRM to digital signals processed by the NUM. Carrier forcommunication boards.Note: TRM module is not included in SAM600-IO, so ADMmodule is only used for internal communication carrier for IOmodules.

Combined backplane module (CBM) The module has two main purposes: to distribute supplyvoltages from the PSM to the other modules and to act as acommunication carrier via its two buses, CompactPCI for fastI/O and communication and CAN for slow I/O.

Universal backplane module (UBM) The module is used to interconnect the TRM and the ADM. Italso connects the NUM with the LHMI

Table 3: Application specific modules

Module Description

Binary input module (BIM) Module with 16 optically isolated binary inputs

Binary output module (BOM) Module with 24 single outputs or 12 double-pole commandoutputs including supervision function

Binary I/O module (IOM) Module with 8 optically isolated binary inputs, 10 outputs and2 fast signalling outputs.


1MRK 514 026-UEN G Section 6Connecting



Module Description

Line data communication modules (LDCM),short range, medium rang, long range

Modules used for digital communication to remote terminal.

Serial SPA/LON/IEC 60870-5-103communication modules (SLM)

Used for SPA/LON/DNP3/IEC 60870–5–103 communication.

Optical Ethernet module (OEM) Module used for Ethernet traffic. It has support for two SFPs.

Optical Ethernet SFP Small form factor pluggable for Ethernet communication

Galvanic RJ45 Ethernet SFP Small form factor pluggable for Ethernet communication

mA input module (MIM) Analog input module with 6 independent, galvanicallyseparated channels

GPS time synchronization module (GTM) Used to provide the IED with GPS time synchronization andpulse per second (PPS) output

Static output module (SOM) Module with 6 fast static outputs and 6 change over outputrelays

IRIG-B Time synchronization module (IRIG-B) Module with 2 inputs. One is used for handling both pulse-width modulated signals and amplitude modulated signalsand one is used for optical input type ST for PPS timesynchronization.

6.1.1.2 Front side connectorsSEMOD129384-5 v3


Figure 15: RJ-45 communication port

1 IED service port with RJ-45 connector

2 Green indicator LED (lit when the cable is successfully connected)

Section 6 1MRK 514 026-UEN GConnecting



6.1.1.3 Rear side connectorsSEMOD129387-1 v1

M16105-3 v10

Table 4: Designations for 1/2 x 19” casing with 1 TRM slot

1MRK002801-AC-2-670-1.2-PG V.3 EN1MRK002801-AC-2-670-1.2-PG V4 EN-US

Rear position Module

X11 PSM

X31 and X32 etc. to X51 and X52 BIM, BOM, SOM, IOM or MIM

X301, X302, X303, X304 SFP

X305 LDCM

X306 LDCM or OEM

X3061, X3062 SFP if OEM is selected

X311: A, B, C, D SLM

X312 LDCM, IRIG-B, GTM

X313 LDCM, IRIG-B, GTM, RS485

X401 TRM




SEMOD111882-4 v8


1MRK002801-AC-3-670-1.2-PG V4 EN-US


X11 PSM


X301, X302, X303, X304 SFP

X305 LDCM

X306 LDCM or OEM




X313 LDCM, IRIG-B, GTM, RS485

X401 TRM




SEMOD111884-4 v7




X11 PSM


X301. X302, X303, X304 SFP

X305 LDCM

X306 LDCM or OEM




X313, X322, X323 LDCM, IRIG-B, GTM, RS485

X401 TRM 1

X411 TRM 2




M16106-3 v10




X11 PSM

X31 and X32 etc. to X161and X162

BIM, BOM, SOM, IOM orMIM

X301, X302, X303, X304 SFP

X305 LDCM

X306 LDCM or OEM




X313 LDCM, IRIG-B, GTM,RS485

X401 TRM




M16108-3 v10

Table 8: Designations for 1/1 x 19” casing with 2 TRM slots



X11 PSM

X31 and X32 etc. to X131and X132

BIM, BOM, SOM, IOM orMIM

X301, X302, X303, X304 SFP

X305 LDCM

X306 LDCM or OEM




X313, X322, X323 LDCM, IRIG-B, GTM,RS485

X401 TRM 1

X411 TRM 2




SEMOD53217-4 v14


Figure 16: Transformer input module (TRM)

￭ Indicates high polarity

CT/VT-input designation according to Figure 16

Cur

rent

/vol

tage

conf

igur

atio

n(5

0/6

0/1

7.3

Hz) AI01 AI02 AI03 AI04 AI05 AI06 AI07 AI08 AI09 AI10 AI11 AI12

12I, 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A

12I, 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A

10I+2U, 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 110-220V 110-220V

10I+2U, 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 110-220V 110-220V

9I+3U, 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 110-220V 110-220V 110-220V

9I+3U, 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 110-220V 110-220V 110-220V

5I, 1A+4I, 5A+3U 1A 1A 1A 1A 1A 5A 5A 5A 5A 110-220V 110-220V 110-220V

7I+5U, 1A 1A 1A 1A 1A 1A 1A 1A 110-220V 110-220V 110-220V 110-220V 110-220V

7I+5U, 5A 5A 5A 5A 5A 5A 5A 5A 110-220V 110-220V 110-220V 110-220V 110-220V

6I, 5A+1I, 1A+5U 5A 5A 5A 5A 5A 5A 1A 110-220V 110-220V 110-220V 110-220V 110-220V

3I, 5A+4I, 1A+5U 5A 5A 5A 1A 1A 1A 1A 110-220V 110-220V 110-220V 110-220V 110-220V

3IM, 1A+4IP, 1A+5U 1AM*)

1AM*)

1AM*)

1A 1A 1A 1A 110-220V 110-220V 110-220V 110-220V 110-220V

3IM, 5A+4IP, 5A+5U 5AM*)

5AM*)

5AM*)

5A 5A 5A 5A 110-220V 110-220V 110-220V 110-220V 110-220V

6I+6U, 1A 1A 1A 1A 1A 1A 1A 110-220V 110-220V 110-220V 110-220V 110-220V 110-220V





6I+6U, 5A 5A 5A 5A 5A 5A 5A 110-220V 110-220V 110-220V 110-220V 110-220V 110-220V

3I, 5A+3I, 1A+6U 5 A 5 A 5 A 1A 1A 1A 110-220V 110-220V 110-220V 110-220V 110-220V 110-220V

6I, 1A 1A 1A 1A 1A 1A 1A - - - - - -

6I, 5A 5A 5A 5A 5A 5A 5A - - - - - -

*) Metering

Note that internal polarity can be adjusted by setting of analog input CT neutral direction and/or on SMAI pre-processingfunction blocks.

1MRK002801-AC-11-670-1.2-PG V2 EN-US

Figure 17: Binary input module (BIM)




XA7

89

13

1415

1617

18

1011

12

mA input module (MIM)

CH1

CH2

CH3

CH4

CH5

CH6

CONFIGURATION

LOCATION=pN

1MRK002801-AC-15-670-1.2-PG V2 EN-US

Figure 18: mA input module (MIM)

1MRK002801-AC-8-670-1.2-PG V3 EN-US

Figure 19: IED with basic functionality and communication interfaces




X1113

X11

2 X11

4 5

Power supply module (PSM)

INTERNAL FAIL

p1

+ -

ReadyFail

+ Protective earth must be connected

EL1MRK002801-AC-7-670-1.2-PG V3 EN-US

Figure 20: Power supply module (PSM)

1MRK002801-AC-12-670-1.2-PG V1 EN-US

Figure 21: Binary output module (BOM)




1MRK002801-AC-13-670-1.2-PG V2 EN-US

Figure 22: Static output module (SOM)

1MRK002801-AC-14-670-1.2-PG V2 EN-US

Figure 23: Binary in/out module (IOM)




6.1.1.4 Connection examples for high impedance differential protectionGUID-8C58A73D-7C2E-4BE5-AB87-B4C93FB7D62B v5

WARNING! USE EXTREME CAUTION! Dangerously high voltages might bepresent on this equipment, especially on the plate with resistors. De-energizethe primary object protected with this equipment before connecting ordisconnecting wiring or performing any maintenance. The plate with resistorsshould be provided with a protective cover, mounted in a separate box or in alocked cubicle. National law and standards shall be followed.

Connections for three-phase high impedance differential protectionGUID-C12CCAAF-5AE5-4A9C-AC9C-F56A66FD2C14 v8

Generator, reactor or busbar differential protection is a typical application for three-phasehigh impedance differential protection. Typical CT connections for three-phase highimpedance differential protection scheme are shown in figure 24.

L1

(A)

L2

(B)

L3

(C)

Protected Object

CT 1200/1

Star/Wye

Connected

L1

(A)

L2

(B)

L3

(C)

CT 1200/1

Star/Wye

Connected

7

8

91

01

11

2

1

2

3

4

5

6

AI01

(I)

AI02

(I)

AI03

(I)

AI04

(I)

AI05

(I)

AI06

(I)

7

6

X1

R4

R5

R6

12

12

12

11 12 13 14

U U U R1

13

4

2

13

R2

2

4

13

R3

2

4

1 2 3 4 5 6 7

L1 (A)

L2 (B)

L3 (C)

N

3-Ph Plate with Metrosils and Resistors

2

3

5

4

X X

L1 (A)

L2 (B)

L3 (C)

N

1

IED


SMAI2

BLOCK

REVROT

^GRP2L1

^GRP2L2

^GRP2L3

^GRP2N

G2AI3P

G2AI1

G2AI2

G2AI3

G2AI4

G2N


Figure 24: CT connections for high impedance differential protection

Pos Description

1 Scheme earthing point

It is important to insure that only one earthing point exist in this scheme.

2 Three-phase plate with setting resistors and metrosils. Protective earth is a separate 4 mm screwterminal on the plate.

3 Necessary connection for three-phase metrosil set.

4 Position of optional test switch for secondary injection into the high impedance differential IED.

5 Necessary connection for setting resistors.




6 Factory-made star point on a three-phase setting resistor set.

The star point connector must be removed for installations with 670 series IEDs.This star point is required for RADHA schemes only.

7 Connections of three individual phase currents for high impedance scheme to three CT inputs in theIED.

Connections for 1Ph High impedance differential protection HZPDIFGUID-D68A237F-610C-4AF0-870F-273117F64D92 v10

Restricted earth fault protection is a typical application for 1Ph High impedance differentialprotection HZPDIF. Typical CT connections for the high impedance based protection schemeare shown in figure 25.

L1(A)

L2(B)

L3(C)

Protected Object

CT 1500/5Star/Wye

Connected

7

8

9

10

11

12

1

2

3

4

5

6

AI01 (I)

AI02 (I)

AI03 (I)

AI04 (I)

AI05 (I)

AI06 (I)

IED

X1

R1

12

4 5

U R2

13

4

2

1 2 3

N

1-Ph Plate with Metrosil and Resistor

N

L1(A)

L2(B)

L3(C)

CT

150

0/5

=IEC07000194=5=en=Original.vsdx

SMAI2

BLOCK

REVROT

^GRP2L1

^GRP2L2

^GRP2L3

^GRP2N

G2AI3P

G2AI1

G2AI2

G2AI3

G2AI4

G2N

1

23

4

5

6


Figure 25: CT connections for restricted earth fault protection

Pos Description

1 Scheme earthing point

Ensure that only one earthing point exists in this scheme.

2 One-phase plate with stabilizing resistor and metrosil. Protective earth is a separate 4 mm screwterminal on the plate.

3 Necessary connection for the metrosil.

4 Position of optional test switch for secondary injection into the high impedance differential IED.

5 Necessary connection for stabilizing resistor.

6 How to connect the high impedance restricted earth fault protection scheme to one CT input in IED.




6.1.2 Connecting to protective earthM11997-4 v11

Connect the protective earthing screw (pos 1 in figure 26) on the rear of the IED to the closestpossible earthing point in the cubicle. Electrical codes and standards require that protectiveearth cables are green/yellow conductors with a cross section area of at least 2.5 mm2

(AWG14).

The cubicle must be properly connected to the station earthing system. Use a conductor witha core cross section area of at least 4 mm2 (AWG 12).

IEC05000509=2=en=Original.vsd

1


Figure 26: Rear view of IED showing the earthing point

Pos Description

1 Protective conductor terminal. For connection of the external protective(earth) conductor.Use the protective conductor terminal (1) for connection to the stationsearthing system.

6.1.3 Connecting the power supply moduleSEMOD128790-5 v7

The wiring from the cubicle terminal block to the IED terminals (see Figure 20 for PSMconnection diagram) must be made in accordance with the established guidelines for this typeof equipment.

Insert only the corresponding male connector to the female connector.Inserting anything else (such as a measurement probe) may violate the femaleconnector and prevent a proper electrical contact between the printed circuitboard and the external wiring connected to the screw terminal block.

The auxiliary power wiring should have a minimum cross-sectional area of 1.0 mm2 and avoltage rating of 250 V. Branch circuit protection must be provided in the auxiliary powersupply wiring to the IED, and if necessary it must be possible to disconnect manually from thepower supply. Fuse or circuit breaker up to 6 A and 250 V should be close to the equipment. Itis recommended to separate the instrument transformer leads from the other cables, that is,




they should not be run in the same cable ducts or loom. The connections are made onconnector X11.

6.1.4 Connecting to CT and VT circuitsM11991-6 v3

CTs and VTs are connected to the 24–pole connector of the Transformer input module (TRM)on the rear side of the IED. Connection diagram for TRM is shown in figure 16.

Use a solid conductor with a cross section area between 2.5-6 mm2 (AWG14-10) or a strandedconductor with a cross section area between 2.5-4 mm2 (AWG14-12).

If the IED is equipped with a test-switch of type RTXP 24, COMBIFLEX wires with 20 A socketsmust be used to connect the CT and VT circuits.

M11991-10 v4

Connectors on TRM (for location see section "Rear side connectors") for current and voltagetransformer circuits are so called “feed-through IED blocks” and are designed for conductorswith cross sectional area up to 4 mm2 (AWG 12). The screws used to fasten the conductorsshould be tightened with a torque of 1Nm.

Connector terminals for CT and VT circuits, as well as terminals for binary input and outputsignals, can be of either ringlug or compression connection type, depending on ANSI/IECstandards, or customers choice.

SEMOD53376-2 v6

Table 9: CT and VT circuit connectors

Connector type Rated voltage and current Maximum conductor area

Screw compression type 250 V AC, 20 A 4 mm2 (AWG12)2 x 2.5 mm2 (2 x AWG14)

Terminal blocks suitable for ring lugterminals

250 V AC, 20 A 4 mm2 (AWG12)

6.1.5 Connecting the binary input and output signalsM11992-9 v8

Auxiliary power and signals are connected using voltage connectors. Signal wires areconnected to a female connector (see Figure 27) which is then plugged into the correspondingmale connector (see Figure 28) located at the rear of the IED. For location of BIM, BOM, SOMand IOM refer to section "Rear side connectors". Connection diagrams for BIM, BOM, SOM andIOM are shown in Figure 17, Figure 21, Figure 22 and Figure 23.

Do not insert anything else to the female connector but the correspondingmale connector. Inserting anything else (such as a measurement probe) mayviolate the female connector and prevent a proper electrical contact betweenthe printed circuit board and the external wiring connected to the screwterminal block.

If the IED is equipped with a test-switch of type RTXP 24, COMBIFLEX wires with 20 A sockets,1.5mm² (AWG16) conductor area must be used to connect the auxiliary power.

Procedure

1. Connect signals to the female connectorThe conductors can be of rigid type (solid, stranded) or of flexible type.The female connectors accept conductors with a cross section area of 0.2-2.5 mm2 (AWG24-14). If two conductors are used in the same terminal, the maximum permissible crosssection area is 0.2-1 mm2 (AWG 24-18).




If two conductors, each with area 1.5 mm2 (AWG 16) need to be connected to the sameterminal, a ferrule must be used, see figure 29. Crimp this ferrule properly to the wireusing tools as recommended by the supplier of the ferrules (keep stripping length of thecable to minimum 10 mm). The fastening screw shall be tightened with a torque of 0.4Nm (This torque applies to all binary connectors).

2. Plug the female connector to the corresponding back-side mounted male connector3. Lock the female connector by fastening the lock screws





Figure 27: A female connector (top: screw compression type, bottom: ringlug type)


Figure 28: Board with male connectors




12


Figure 29: Accessories

PosNo Description

1 Ferrule

2 Bridge connector, used to jump terminal points in a connector.

M12583-1 v8

Table 10: Auxiliary power supply and binary I/O connectors

Connector type Rated voltage Maximum conductor area

Screw compression type 250 V AC 2.5 mm2 (AWG14)2 × 1 mm2 (2 x AWG18)

Terminal blocks suitable for ring lugterminals

300 V AC 3 mm2 (AWG14)

Because of limitations of space, when ring lug terminal is ordered for BinaryI/O connections, one blank slot is necessary between two adjacent I/Omodules. Please refer to the ordering particulars for details.

6.1.6 Making the shield connectionM11998-3 v6

When using shielded cables, always make sure that the shields are connected according toapplicable engineering methods.




For RS485 only: at the IED end, always connect the shield to the IED with theshield connection clamp, shown below.

IEC13000234-1-en.vsdGUID-682A59D0-950C-4D89-8318-984E0A8B2761 V1 EN-US

Figure 30: Shield connection clamp

The cable shield shall be properly connected to the IED chassis by the cableclamp with the maximum open conductor length of 40 mm between clamp andterminals. If double shielded cable is used, the inner cable shielding should beconnected at the external equipment end only. At the IED terminal end, theinner shield should be isolated.




6.2 Making the electrical connection to the rotor andstator injection equipment (REG670 only)

6.2.1 Connectors for injection unit REX060, coupling capacitor unitREX061 and shunt resistor unit REX062

6.2.1.1 Injection unit REX060GUID-18B7451E-7F72-4C24-99E7-E72ED2F99B43 v3

X11

Rear view

X61 X81

X62 X82

1/2x19" (241.3 mm)

6U(266.7 mm)

X81 p8 p6 p1

Front view

HLM

Module Slot TerminalPSMSIMRIM p8

p6p1 X11

X61, X62X81, X82

1MRK002501-BA-2-PG V2 EN-US

Figure 31: Designation for REX060 unit casing

Protective conductor terminal. For connection of the external protective (earth) conductor.


Figure 32: Power supply module





Figure 33: Stator injection module


Figure 34: Rotor injection module




6.2.1.2 Coupling capacitor unit REX061GUID-A35479A3-6BE6-4C8A-BE3C-FF03AF68A197 v2

Front view

Bottom view

X1 X2

ABB

(235 mm)

(217 mm)

Module Slot TerminalCCM P1 X1, X2

REX061

P1


Figure 35: Designation for capacitor unit casing






Figure 36: Coupling capacitor module




6.2.1.3 Shunt resistor unit REX062GUID-F16BA87E-7744-4236-BC98-4EBB3FF576A9 v2

Front view

Bottom view

X1

ABB

(235 mm)

(217 mm)

P1

Module Slot TerminalSRM P1 X1

REX062


Figure 37: Designation for shunt resistor unit casing



Figure 38: Shunt resistor module




6.2.2 Connecting injection unit REX060, coupling capacitor unitREX061 and shunt resistor unit REX062

GUID-0B6A1CDE-9CDE-413C-9E85-9314175D901E v4

The injection unit REX060 should be installed close to the IED in the same cubicle, or atminimum within 10 m distance of the IED.

The coupling capacitor unit REX061 should be mounted close to the generator in order to limitthe exposure of the field circuit. Alternatively it can be located in the excitation cubicle. REX061should be connected as a permanently connected equipment. The connection cables should beat least 1.5 mm2 (16 AWG) at rated rotor injection voltage 250 V and rated field injectionvoltage 800 VDC.

The shunt resistor unit REX062, if used in the application, should preferably also be installed inthe same cubicle as REX060.

For information on type, cross section and maximum length of the cables referto section Connection diagrams in the REG 670 Technical Manual.

Connecting to protective earth

Connect the protective earthing screw on the rear of each unit to the closest possible earthingpoint in the cubicle. Electrical codes and standards require that protective earth cables aregreen/yellow conductors with a cross section area of at least 2.5 mm2 (AWG 14).

The cubicle must be properly connected to the station earthing system. Use a conductor witha core cross section area of at least 4 mm2 (AWG 12).

Connecting the power supply module

The wiring from the cubicle terminal block to the REX060 unit (see figure 32 for PSMconnection diagram) must be made in accordance with the established guidelines for this typeof equipment. The auxiliary power wiring should have a minimum cross-sectional area of 1.0mm2 and a voltage rating of 250 V. Branch circuit protection must be provided in the auxiliarypower supply wiring to the IED and, if necessary, it must be possible to disconnect it manuallyfrom the power supply. Fuse or circuit breaker up to 6 A and 250 V should be close to theequipment. It is recommended to separate the instrument transformer leads from the othercables, that is, they should not be run in the same cable ducts or loom.

Connection examples

The figures below show typical installations for rotor and stator earth fault protection withinjection unit REX060 and coupling capacitor unit REX061. Some installations with and withoutshunt resistor unit REX062 are also shown.






Figure 39: Rotor connection example



Figure 40: Stator connection example, with REX062






Figure 41: Stator connection example, without REX062

For connection details regarding REX060, REX061 and REX062, refer to section Connectiondiagrams in the REG670 Technical Manual.

REX060 connections

Table 11: Power X11

No Signal

1 Ready, Power off NO binary out

2 Power off common binary out

3 Fail, Power off NC binary out

4 Power input positive

5 Power input negative

Table 12: Stator IED and sense connection X61

No Signals

1 Block injection, 220 V binary in



4 Block injection, Common binary in

5 Injection Blocked NC binary out

6 Voltage/Current Saturation NO binary out

7 Common binary out

8 Voltage A, analog out

9 Voltage B analog out

10 Current A analog out

11 Current B analog out





No Signals

12 Voltage sense A

13 Voltage sense B

14 Current sense A (same as 16)

15 Current sense B


17 -

18 -

Table 13: Stator injection connection X62

No Signal

1 Injection, via extern shunt resistor

2 Injection return, via extern shunt resistor

3 Injection

4 Injection return (same as 5)


Table 14: Rotor injection and IED connection X81

No Signal




4 Block injection, Common binary in

5 Injection Blocked NC binary out

6 Voltage/Current Saturation NO binary out

7 Common binary out

8 Voltage A, analog out

9 Voltage B analog out

10 Current A analog out

11 Current B analog out

12 Voltage sense A

13 Voltage sense B


15 Current sense B


17 -

18 -




Table 15: Rotor injection connection X82

No Signal

1 Injection (same as 3)

2 Injection, inside shunt resistor

3 Injection (same as 1)



Connect each signal connector terminal of screw compression type with one 0.5 to 2.5 mm2

(AWG 24 - AWG 14) wire or with two 0.5 to 1.0 mm2 (AWG 24 - AWG 18) wires.

Protective conductor terminal must be connected to the cubicle or station protective earthingsystem. Electrical codes and standards require that protective earth cables are green/yellowconductors with a cross section area of at least 2.5 mm2 (AWG 14). The cubicle must beproperly connected to the station earthing system. Use a conductor with a core cross sectionarea of at least 4 mm2 (AWG 12).

REX061 Capacitor unit connections

Table 16: Injection and rotor connection X1

No Signal

1 Rotor positive pole

2 -

3 Positive pole

4 -

5 Negative pole

6 -

7 Rotor negative pole

8 -

9 Rotor injection

10 Injection earth. Internally connected to chassis and PE

Table 17: Measurment connector X2

No Signal

1 Rotor + voltage divided by 1 000

2 Earth

3 Rotor - voltage divided by 1 000

X1 connector. Connect each signal connector terminal of screw compression type with one0.14 to 6 mm2 (AWG 35 - AWG 3) wire or with two 0.14 to 1.5 mm2 (AWG 35 - AWG 15) wires.

X2 connector. Connect each signal connector terminal of screw compression type with one 0.5to 2.5 mm2 (AWG 24 - AWG 14) wire or with two 0.5 to 1.0 mm2 (AWG 24 - AWG 18) wires.

Protective conductor terminal must be connected to the cubicle or station protective earthingsystem. Electrical codes and standards require that protective earth cables are green/yellowconductors with a cross section area of at least 2.5 mm2 (AWG 14). The cubicle must be




properly connected to the station earthing system. Use a conductor with a core cross sectionarea of at least 4 mm2 (AWG 12).

The protective earthing terminal is also the functional earth terminal. The functional earth isthe reference for rotor injection and measurement. The connection to the generator earthing,and also to the station, should be as short and low impedance as possible to reduce unwanteddisturbances and improve the quality of rotor measurements.

REX062 Shunt resistor unit connections

Table 18: Injection via shunt resistors connection X1

No Signal

1 -

2 Injection

3 -

4 Injection return

5 -

6 Current sense output

7 -

8 Current sense output

9 Injection input, External shunt

10 Injection input return, External shunt

X1 connector. Connect each signal connector terminal of screw compression type with one0.14 to 6 mm2 (AWG 35 - AWG 3) wire or with two 0.14 to 1.5 mm2 (AWG 35 - AWG 15) wires.

Protective conductor terminal must be connected to the cubicle or station protective earthingsystem. Electrical codes and standards require that protective earth cables are green/yellowconductors with a cross section area of at least 2.5 mm2 (AWG 14). The cubicle must beproperly connected to the station earthing system. Use a conductor with a core cross sectionarea of at least 4 mm2 (AWG 12).

6.2.3 Connecting and setting voltage inputsGUID-BE3E0554-3E96-4489-B8C9-E62953853BB7 v4

The RIM module of REX060 has two analog output channels that shall be connected to twovoltage input channels of the IED.

If both stator and rotor protection are used, there are two possible methods to perform theconnection.

1. The recommended connection require four analog channels of the IED: two IED voltagechannels are used for the measured quantities for ROTIPHIZ; two more IED voltagechannels are used for the measured quantities for STTIPHIZ.




REX060X61

9

8

8

9

11

10

11

10

X81

STATOR MODULE SIM

ROTOR MODULE RIM

IED

VOLTAGE MEASURE (U)

VOLTAGE MEASURE (U)

CURRENT MEASURE (U)

CURRENT MEASURE (U)


Figure 42: Separate analog inputs for stator STTIPHIZ and rotor ROTIPHIZprotection

2. It is possible to use a mixed connection that requires only two IED voltage channels forboth ROTIPHIZ and STTIPHIZ. REX060 outputs are connected in series. This connection isnot recommended and can be used only in applications where it is prove the possibility touse it. the use of this connection leads to reduced performances of both ROTIPHIZ andSTTIPHIZ.

REX060X61

9

8

8

9

11

10

11

10

X81

STATOR MODULE SIM

ROTOR MODULE RIM

IED

VOLTAGE MEASURE (U)

CURRENT MEASURE (U)


Figure 43: Connection to IED with two analogue voltage inputs

Some settings are required for the analog voltage inputs. Set the voltage ratio for the inputsto 1/1, for example, VTSecx = 100 V VTPrimx = 0.1 kV

The analog inputs are linked to a pre-processor block in the Signal Matrix Tool. This pre-processor block must have the same cycle time, 8 ms, as the function blocks for STTIPHIZ andROTIPHIZ.




The default parameter settings are used for the pre-processor block.

It is possible to connect two REG670 IEDs in parallel to the REX060 injection unit in order toobtain redundant measurement in the two IEDs. However, at commissioning, both IEDs mustbe connected during the calibration procedure.

It is important that REX060, REX061 and REX062 chassis are solidly earthed.Protective earth is a separate 4 mm screw terminal that is a part of the metallicchassis.

Avoid touching the enclosure of the coupling capacitor REX061 unit and theshunt resistor REX062 unit. The surface may be hot during normal operation.The temperature can rise 50°C in REX061 and 65°C in REX062 above theambient temperature.

6.3 Making of Ethernet connections

6.3.1 Connecting station communication interfacesM11720-2 v11

The numerical module (NUM) provides up to four Ethernet ports (one basic and threeoptional), and the optical Ethernet module (OEM) provides two additional Ethernet ports.These ports are used for IEC 61850 or DNP3 communication. The serial communication module(SLM) provides four optical ports which are used for LON, SPA, IEC 60870-5-103 or DNP3communication.

• Ports X301 to X304 on the NUM module and ports X3061 and X3062 on the OEM moduleare used for IEC 61850-8-1 and IEC/UCA 61850-9-2LE communication. Ports X301/X302,X303/X304 and X3061/X3062 are to be used in pairs for redundant communication. Theoptical port connectors are of LC type and the galvanic connectors are of RJ45 type.

• Optical ports X311 A and B on the SLM module are used for SPA, IEC 60870-5-103 or DNP3communication. The port connectors are of ST (glass) or HFBR Snap in (plastic) type.

• Optical ports X311 C and D (Tx, Rx) on the SLM module are used for LON communication.The port connectors are of ST (glass) or HFBR Snap in (plastic) type.

Optical fibers have Transmission (Tx) and Reception (Rx) connectors, and they should beattached to the Tx and Rx connectors on the SLM module (Tx cable to Rx connector, Rx cable toTx connector). Connectors are usually color coded: connect blue or dark grey cable connectorsto blue or dark grey (receive) back-side connectors. Connect black or grey cable connectors toblack or grey (transmit) back-side connectors.

Fiber-optical cables are very sensitive to handling. Do not bend too sharply. Theminimum curvature radius is 15 cm for plastic fiber cables and 25 cm for glassfiber cables. If cable straps are used to fix the cables, apply them with a loosefit.Always hold the connector, never the cable, when connecting or disconnectingoptical fibers. Do not twist, pull or bend the fiber. Invisible damage mayincrease fiber attenuation making communication impossible.

RJ45 LAN ports of the IED are PELV or SELV circuits.The connected remote circuit must be PELV or SELV circuits.




Ensure that the clearance distance accordance with national regulations, forthe highest voltage that may be present within the cabinet. This can be done byensuring that the LAN cables are mounted and fixed with sufficient distance toall HLV circuits.

During transportation of a relay mounted in a cubicle, the optical fibers mustbe disconnected from the OEM ports.

Strictly follow the instructions from the manufacturer for specific types ofoptical cables/connectors.

When utilizing galvanic RJ45 SFP ports for the IEDs network connection(s), theinstallation shall be done in such way that the electrical power distributionenvironment follows Environment A as specified in IEEE 802.3. In other words,the LAN or LAN segments, with all its associated interconnected equipment, isentirely contained within a single low-voltage power distribution system andwithin a single building.

6.3.2 Connecting remote communication interfaces LDCMM12637-2 v6

The Line Data Communication Module (LDCM) (see Figure 19) is used for transferring binaryand analog signal data between IEDs in different protection schemes on the IEEE/ANSI C37.94protocol. The optical ports on the rear side of the IED are X305, X306, X312, X313, X322 andX323.

When LDCM is used for binary signal exchange between IEDs in the same station or evenwithin the same panel, the fiber optic cables can be quite short (1-2 meters). With such aninstallation it is important to set the LDCM parameter OptoPower = LowPower.




6.4 Installing the serial communication cable for RS485SEMOD176344-1 v1

6.4.1 RS485 serial communication moduleSEMOD176342-152 v6

RS485PWBScrew

terminalX1

Backplate

Screwterminal

X3

Anglebracket

12

456

3

12

en07000140.vsdIEC07000140 V1 EN-US

Figure 44: The connection plate to the backplate with connectors and screws. Thisfigure also shows the pin numbering from the component side

Pin Name 2-wire Name 4-wire Description

x3:1 soft earth

x3:2 soft earth

x1:1 RS485 + TX+ Receive/transmit high ortransmit high

x1:2 RS485 – TX- Receive/transmit low ortransmit low

x1:3 Term T-Term Termination resistor fortransmitter (and receiverin 2-wire case) (connectto TX+)

x1:4 reserved R-Term Termination resistor forreceiver (connect to RX+)

x1:5 reserved RX- Receive low

x1:6 reserved RX+ Receive high

2–wire: Connect pin X1:1 to pinX1:6 and pin X1:2 to pinX1:5.

Termination (2-wire): Connect pin X1:1 to pinX1:3

Termination (4-wire): Connect pin X1:1 to pinX1:3 and pin X1:4 to pinX1:6

The distance between connection points should be < 1200 m (3000 ft), see Figures 45 and 46.Only the outer shielding is connected to the IED with the cable clamp, shown in Figure 30. Thecable shield shall be properly connected to the IED chassis with the cable clamp, where themaximum open conductor length is 40 mm (1.57”) between clamp and terminals, see Figure 30.If double shielded cable is used, the inner cable shielding should be connected at the externalequipment end only. At the IED terminal end, the inner shield should be isolated. The inner and




outer shieldings are connected to the external equipment according to the installationinstructions for the actual equipment. Use insulating tape for the inner shield to preventcontact with the IED chassis. Make sure that the IEDs are properly earthed with as shortconnections as possible from the earth screw, for example to an earthed frame.

The IED and the external equipment should preferably be connected to the same battery.

Cc Cc1)

External Equipment (PC)

PE 1) 3)

2)

4)

IED

X11 65432

IED

1 65432X1

4)


3)


Figure 45: Communication cable installation, 2-wire

Where:

1 The inner shields shall be connected together (with an isolated terminal block) and only have oneconnection point in the whole system, preferably at the external equipment (PC).The outer shield shall be connected to the IED chassis in every cable end. Use the shield connectionclamp at all IEDs. The first IED will have only one cable end but all others require two.

2 Connect according to installation instructions for the actual equipment, observe the 120 ohmstermination.

3 Connect the screens according to the installation instructions for the actual equipment.

4 Shield connection clamp, see Figure 30.

Cc Communication cable




External Equipment (PC)

PE 1) 3)

2)

IED

1 65432X1

4)

Cc

4)

IED

X11 65432

1)

1)

Cc


3)


Figure 46: Communication cable installation, 4-wire

Where:

1 The inner shields shall be connected together (with an isolated terminal block) and only have oneconnection point in the whole system, preferably at the external equipment (PC).The outer shield shall be connected to the IED chassis in every cable end. Use the shield connectionclamp at all IEDs. The first IED will have only one cable end but all others require two.

2 Connect according to installation instructions for the actual equipment, observe the 120 ohmstermination.

3 Connect the screens according to the installation instructions for the actual equipment.

4 Shield connection clamp, see Figure 30.

Cc Communication cable

en03000110.vsd

1

2


Figure 47: Cable contact, Phoenix: MSTB2.5/6-ST-5.08 1757051

Where:

1 is cable

2 is screw




Conductor

Pair Shield

Pair separator

Jacket

Separator

Overall shield

Drain wire

en07000139.vsdIEC07000139 V1 EN-US

Figure 48: Cross section of communication cable

The EIA standard RS-485 specifies the RS485 network. An informative excerpt is given insection "Installing the serial communication cable for RS485 SPA/IEC".

6.4.2 Installing the serial communication cable for RS485 SPA/IECSEMOD176342-192 v3

Informative excerpt from EIA Standard RS-485 - Electrical Characteristics of Generators andReceivers for Balanced Digital Multipoint Systems

RS-485 Wire - Media dependent Physical layer

1 Normative references

EIA Standard RS-485 - Electrical Characteristics of Generators and Receivers for BalancedDigital Multipoint Systems

2 Transmission method

RS-485 differential bipolar signaling

2.1 Differential signal levels

Two differential signal levels are defined:

A+ =line A positive with respect to line B

A- =line A negative with respect to line B

2.2 Galvanic isolation

The RS485 circuit shall be isolated from earth by:

Riso ≥ 10 MW

Ciso ≤ 10 pF

Three isolation options exist:

a) The entire node electronics can be galvanically isolated

b) The bus interface circuit can be isolated form the rest of node electronics byoptoisolators, transformer coupling or otherwise.

c) The RS485 chip can include built-in isolation

2.3 Bus excitation and signal conveyance

2.3.1 Requirements

a) The RS485 specification requires the Signal A and Signal B wires.

b) Each node also requires (5 V) Excitation of the RS485 termination network.





c) Vim - the common mode voltage between any pair of RS485 chips may not exceed10 V.

d) A physical earth connection between all RS485 circuits will reduce noise.

2.3.2 Bus segment termination network

The termination network below required at each end of each Bus Ph-segment.

en03000112.vsd

ExV+

Signal B

Signal A

DGND

Ru = 390 ohm1/4 W, 2%

Rt = 220 ohm1/4 W, 2%

Rd = 390 ohm1/4 W, 2%

ExV is supplied by the Node at end of the Bus Segment


Figure 49: RS-485 bus segment terminationExV is supplied by the Node at end of the Bus Segment

The specifications of the components are:

a) Ru + 5 V to Signal B = 390 W, 0.25 W ±2.5%

b) Rt Signal B to Signal A = 220 W, 0.25 W ±2.5%

c) Rd Signal A to GND = 390 W, 0.25 W ±2.5%

2.3.3 Bus power distribution

The end node in each Ph-segment applies 5 V bus excitation power to the Terminationnetwork via the Excitation pair (ExV+ and GND) used in the Type 3 Physical layerspecification.

6.4.3 Data on RS485 serial communication module cableSEMOD176342-280 v2

Type: Twisted-pair S-STP (Screened – Screened Twisted Pair)

Shield: Individual foil for each pair with overall copper braid

Length: Maximum 1200 m (3000 ft) from one system earth to the next system earth (includeslength from platform point to system earth on both sides)

Temp: According to application

Impedance: 120 W

Capacitance: Less than or equal to 42 pF/m

Example: Belden 9841,Alpha wire 6412, 6413




6.5 Installing the GPS antennaSEMOD53073-1 v1

6.5.1 Antenna installationM12267-6 v3

The antenna is mounted on a console for mounting on a horizontal or vertical flat surface or onan antenna mast.

1

2

4

3

5

6

7

xx05000510.vsdIEC05000510 V1 EN-US

PosNO Description

1 GPS antenna

2 TNC connector

3 Console, 78x150 mm

4 Mounting holes 5.5 mm

5 Tab for securing of antenna cable

6 Vertical mounting position (on antenna mast etc.)

7 Horizontal mounting position

Mount the antenna and console clear of flat surfaces such as buildings walls, roofs andwindows to avoid signal reflections. If necessary, protect the antenna from animals and birdswhich can affect signal strength. Also protect the antenna against lightning.

Always position the antenna and its console so that a continuous clear line-of-sight visibility toall directions is obtained, preferably more than 75%. A minimum of 50% clear line-of-sightvisibility is required for un-interrupted operation.




A

99001046.vsdIEC99001046 V1 EN-US

Figure 50: Antenna line-of-sight

6.5.2 Electrical installationM12267-34 v4

Use a 50 ohm coaxial cable with a male TNC connector on the antenna end and a male SMAconnector on the receiver end to connect the antenna to the IED. Choose cable type and lengthso that the total attenuation is max. 26 dB at 1.6 GHz. A suitable antenna cable is supplied withthe antenna.

The antenna has a female TNC connector to the antenna cable. For location of GPS timemodule (GTM), refer to section "Rear side connectors". Connection diagram for GTM is shownin figure 19.

Make sure that the antenna cable is not charged when connected to theantenna or to the receiver. Short-circuit the end of the antenna cable with somemetal device, then connect to the antenna. When the antenna is connected tothe cable, connect the cable to the receiver. The IED must be switched off whenthe antenna cable is connected.

6.5.3 Lightning protectionGUID-596EE08A-2D55-4EEA-B710-C11DC1E19C9B v1

The antenna should be mounted with adequate lightning protection, that is the antenna mastmust not rise above a neighboring lightning conductor.




Section 7 Checking installation

7.1 Identifying hardware and software versionGUID-7527A986-F827-4104-B0E9-C62B1B0EF706 v1

The information of hardware and software versions of the IED are available on the labelattached on the case of the IED. There are also module labels that can be used to identify thedifferent modules inside the IED (such as input-output cards and so on).

7.2 Checking mountingGUID-50578D7B-23D4-45B0-BB10-D3108EEF9B97 v2

Check that all fixing screws are tight and that all cables are connected.

7.3 Checking the power supplyM11725-2 v6

Do not insert anything else to the female connector but the correspondingmale connector. Inserting anything else (such as a measurement probe) maydamage the female connector and prevent a proper electrical contact betweenthe printed circuit board and the external wiring connected to the screwterminal block.

Check that the auxiliary supply voltage remains within the permissible input voltage rangeunder all operating conditions. Check that the polarity is correct before energizing the IED.

7.4 Energizing the IEDGUID-E40DE80C-8DA4-4E17-876C-4CC3CE706347 v4

Before connecting the auxiliary power, check that the terminal strip is wired and placedcorrectly. Remove the protective film from the top side of the unit.

During IED start-up, you can observe the following sequence:

1. The Green Ready LED starts to flash.2. The LCD lights up and starting... is displayed.3. The main menu is displayed. A final steady green Ready LED indicates a successful start-

up of the device.

If the self supervision of the IED detects a diagnostic error during the start-up process, thegreen Ready LED flashes. Further information on the error may be visible on the local HMIunder Main menu/Diagnostics/IED status/General. Note down the displayed information asreference when contacting ABB technical support.

1MRK 514 026-UEN G Section 7Checking installation



Section 8 Removing, repairing and exchanging

8.1 Product lifecycleGUID-D1A48469-E2DB-4E39-8431-1686F13FFC4D v8

At some point of the product lifecycle, the IED will be upgraded to a next generation unit.When selecting the original product, already consider the upgrading and extensionpossibilities that the specific product offers for its whole lifecycle.

8.2 Checking IED informationGUID-2CAE273B-B384-438A-B21C-C0BC86E203A1 v3

The IED information includes detailed information about the device, such as version and serialnumber. To find the information navigate through the LHMI menus as indicated below:

1. Select Main Menu/Diagnostics/IED status.2. Select a submenu with and .3. Enter the selected submenu with .4. Browse the information with and .

The Product identifiers submenu contains product related information including producttype, serial number, order number, production date and SW version.

The Installed HW submenu contains information about the HW modules.

8.3 Removing the IEDGUID-6F99E661-D319-4782-97E9-3A864B1E972D v2

Before removing the IED, make sure that auxiliary power is turned off and all wiring isdisconnected.

For upgrade purposes the IED does not need to be removed. Before removingthe IED check with your local ABB office if the IED can be upgraded.

8.4 Sending the IED for repairAMU0600445 v4

In case of product problems, contact the nearest ABB office or representative for consultationand instructions.

8.5 Exchanging the IEDGUID-1EB39784-696C-4B2E-B560-4115F721DCAB v9

To exchange the IED with another identical unit, remove the IED and install the new one.Contact your local ABB for information about exchangeable units.

1MRK 514 026-UEN G Section 8Removing, repairing and exchanging



Section 9 Technical data

9.1 DimensionsIP11490-1 v3

9.1.1 Case without protective coverSEMOD53195-1 v2

M2152-3 v8



Figure 51: Case without protective cover

1MRK 514 026-UEN G Section 9Technical data



IEC08000166‐3‐en.vsdx


Figure 52: Case without protective cover with 19” rack mounting kitM2152-11 v5

Case size(mm)

A B C D E F G H I

6U, 1/2 x 19” 265.9 223.7 204.1 249.9 205.8 190.5 466.5 189.1 482.6

6U, 3/4 x 19” 265.9 335.9 204.1 249.9 318.0 190.5 466.5 189.1 482.6

6U, 1/1 x 19” 265.9 448.0 204.1 249.9 430.1 190.5 466.5 189.1 482.6

The G and I dimensions are defined by the 19” rack mounting kit

Section 9 1MRK 514 026-UEN GTechnical data



9.1.2 Case with protective coverSEMOD53199-1 v2

M11985-110 v7



Figure 53: Case with protective cover






Figure 54: Case with protective cover and 19” rack mounting kit






Figure 55: Protective cover case with detailsM11985-120 v6

Case size(mm)

A B C D E F G H I

6U, 1/2 x 19” 265.9 223.7 247.5 255 205.8 190.5 466.5 232.5 482.6

6U, 3/4 x 19” 265.9 335.9 247.5 255 318.0 190.5 466.5 232.5 482.6

6U, 1/1 x 19” 265.9 448.0 247.5 255 430.1 190.5 466.5 232.5 482.6

The G and I dimensions are defined by the 19” rack mounting kit.




9.1.3 Flush mounting dimensionsM11571-3 v6

CA


B

ED


Figure 56: Flush mounting

Case sizeTolerance

Cut-out dimensions (mm)

A+/-1

B+/-1

C D

6U, 1/2 x 19" 210.1 254.3 4.0-10.0 13.5

6U, 3/4 x 19" 322.4 254.3 4.0-10.0 13.5

6U, 1/1 x 19" 434.7 254.3 4.0-10.0 13.5

E = 191.1 mm without rear protection cover, 231.8 mm with rear protection cover

9.1.4 Side-by-side flush mounting dimensionsM11984-3 v6


Figure 57: A 1/2 x 19” size IED side-by-side with RHGS6




xx05000505.vsd

B

A

C

G

D

E

F


Figure 58: Panel-cut out dimensions for side-by-side flush mounting

Case size(mm)Tolerance

A±1

B±1

C±1

D±1

E±1

F±1

G±1

6U, 1/2 x 19” 214.0 259.3 240.4 190.5 34.4 13.2 6.4 diam

6U, 3/4 x 19” 326.4 259.3 352.8 190.5 34.4 13.2 6.4 diam

6U, 1/1 x 19” 438.7 259.3 465.1 190.5 34.4 13.2 6.4 diam

9.1.5 Wall mounting dimensionsM11569-3 v5


Figure 59: Wall mounting




Case size (mm) A B C D E

6U, 1/2 x 19” 292.0 267.1 272.8 390.0 243.0

6U, 3/4 x 19” 404.3 379.4 272.8 390.0 243.0

6U, 1/1 x 19” 516.0 491.1 272.8 390.0 243.0




Section 10 GlossaryM14893-1 v18

AC Alternating current

ACC Actual channel

ACT Application configuration tool within PCM600

A/D converter Analog-to-digital converter

ADBS Amplitude deadband supervision

ADM Analog digital conversion module, with time synchronization

AI Analog input

ANSI American National Standards Institute

AR Autoreclosing

ASCT Auxiliary summation current transformer

ASD Adaptive signal detection

ASDU Application service data unit

AWG American Wire Gauge standard

BBP Busbar protection

BFOC/2,5 Bayonet fiber optic connector

BFP Breaker failure protection

BI Binary input

BIM Binary input module

BOM Binary output module

BOS Binary outputs status

BR External bistable relay

BS British Standards

BSR Binary signal transfer function, receiver blocks

BST Binary signal transfer function, transmit blocks

C37.94 IEEE/ANSI protocol used when sending binary signals between IEDs

CAN Controller Area Network. ISO standard (ISO 11898) for serialcommunication

CB Circuit breaker

CBM Combined backplane module

CCITT Consultative Committee for International Telegraph and Telephony. AUnited Nations-sponsored standards body within the InternationalTelecommunications Union.

CCM CAN carrier module

CCVT Capacitive Coupled Voltage Transformer

Class C Protection Current Transformer class as per IEEE/ ANSI

CMPPS Combined megapulses per second

CMT Communication Management tool in PCM600

1MRK 514 026-UEN G Section 10Glossary



CO cycle Close-open cycle

Codirectional Way of transmitting G.703 over a balanced line. Involves two twistedpairs making it possible to transmit information in both directions

COM Command

COMTRADE Standard Common Format for Transient Data Exchange format forDisturbance recorder according to IEEE/ANSI C37.111, 1999 / IEC60255-24

Contra-directional Way of transmitting G.703 over a balanced line. Involves four twistedpairs, two of which are used for transmitting data in both directionsand two for transmitting clock signals

COT Cause of transmission

CPU Central processing unit

CR Carrier receive

CRC Cyclic redundancy check

CROB Control relay output block

CS Carrier send

CT Current transformer

CU Communication unit

CVT or CCVT Capacitive voltage transformer

DAR Delayed autoreclosing

DARPA Defense Advanced Research Projects Agency (The US developer of theTCP/IP protocol etc.)

DBDL Dead bus dead line

DBLL Dead bus live line

DC Direct current

DFC Data flow control

DFT Discrete Fourier transform

DHCP Dynamic Host Configuration Protocol

DIP-switch Small switch mounted on a printed circuit board

DI Digital input

DLLB Dead line live bus

DNP Distributed Network Protocol as per IEEE Std 1815-2012

DR Disturbance recorder

DRAM Dynamic random access memory

DRH Disturbance report handler

DSP Digital signal processor

DTT Direct transfer trip scheme

ECT Ethernet configuration tool

EHV network Extra high voltage network

EIA Electronic Industries Association

EMC Electromagnetic compatibility

EMF Electromotive force

Section 10 1MRK 514 026-UEN GGlossary



EMI Electromagnetic interference

EnFP End fault protection

EPA Enhanced performance architecture

ESD Electrostatic discharge

F-SMA Type of optical fiber connector

FAN Fault number

FCB Flow control bit; Frame count bit

FOX 20 Modular 20 channel telecommunication system for speech, data andprotection signals

FOX 512/515 Access multiplexer

FOX 6Plus Compact time-division multiplexer for the transmission of up to sevenduplex channels of digital data over optical fibers

FPN Flexible product naming

FTP File Transfer Protocol

FUN Function type

G.703 Electrical and functional description for digital lines used by localtelephone companies. Can be transported over balanced andunbalanced lines

GCM Communication interface module with carrier of GPS receiver module

GDE Graphical display editor within PCM600

GI General interrogation command

GIS Gas-insulated switchgear

GOOSE Generic object-oriented substation event

GPS Global positioning system

GSAL Generic security application

GSE Generic substation event

HDLC protocol High-level data link control, protocol based on the HDLC standard

HFBR connector type Plastic fiber connector

HLV circuit Hazardous Live Voltage according to IEC60255-27

HMI Human-machine interface

HSAR High speed autoreclosing

HSR High-availability Seamless Redundancy

HV High-voltage

HVDC High-voltage direct current

ICT Installation and Commissioning Tool for injection based protection inREG670

IDBS Integrating deadband supervision

IEC International Electrical Committee

IEC 60044-6 IEC Standard, Instrument transformers – Part 6: Requirements forprotective current transformers for transient performance

IEC 60870-5-103 Communication standard for protection equipment. A serial master/slave protocol for point-to-point communication

IEC 61850 Substation automation communication standard




IEC 61850–8–1 Communication protocol standard

IEEE Institute of Electrical and Electronics Engineers

IEEE 802.12 A network technology standard that provides 100 Mbits/s on twisted-pair or optical fiber cable

IEEE P1386.1 PCI Mezzanine Card (PMC) standard for local bus modules. Referencesthe CMC (IEEE P1386, also known as Common Mezzanine Card)standard for the mechanics and the PCI specifications from the PCI SIG(Special Interest Group) for the electrical EMF (Electromotive force).

IEEE 1686 Standard for Substation Intelligent Electronic Devices (IEDs) CyberSecurity Capabilities

IED Intelligent electronic device

IET600 Integrated engineering tool

I-GIS Intelligent gas-insulated switchgear

IOM Binary input/output module

Instance When several occurrences of the same function are available in the IED,they are referred to as instances of that function. One instance of afunction is identical to another of the same kind but has a differentnumber in the IED user interfaces. The word "instance" is sometimesdefined as an item of information that is representative of a type. Inthe same way an instance of a function in the IED is representative of atype of function.

IP 1. Internet protocol. The network layer for the TCP/IP protocol suitewidely used on Ethernet networks. IP is a connectionless, best-effortpacket-switching protocol. It provides packet routing, fragmentationand reassembly through the data link layer.2. Ingression protection, according to IEC 60529

IP 20 Ingression protection, according to IEC 60529, level 20



IRF Internal failure signal

IRIG-B: InterRange Instrumentation Group Time code format B, standard 200

ITU International Telecommunications Union

LAN Local area network

LIB 520 High-voltage software module

LCD Liquid crystal display

LDCM Line data communication module

LDD Local detection device

LED Light-emitting diode

LNT LON network tool

LON Local operating network

MCB Miniature circuit breaker

MCM Mezzanine carrier module

MIM Milli-ampere module

MPM Main processing module

MVAL Value of measurement




MVB Multifunction vehicle bus. Standardized serial bus originally developedfor use in trains.

NCC National Control Centre

NOF Number of grid faults

NUM Numerical module

OCO cycle Open-close-open cycle

OCP Overcurrent protection

OEM Optical Ethernet module

OLTC On-load tap changer

OTEV Disturbance data recording initiated by other event than start/pick-up

OV Overvoltage

Overreach A term used to describe how the relay behaves during a fault condition.For example, a distance relay is overreaching when the impedancepresented to it is smaller than the apparent impedance to the faultapplied to the balance point, that is, the set reach. The relay “sees” thefault but perhaps it should not have seen it.

PCI Peripheral component interconnect, a local data bus

PCM Pulse code modulation

PCM600 Protection and control IED manager

PC-MIP Mezzanine card standard

PELV circuit Protected Extra-Low Voltage circuit type according to IEC60255-27

PMC PCI Mezzanine card

POR Permissive overreach

POTT Permissive overreach transfer trip

Process bus Bus or LAN used at the process level, that is, in near proximity to themeasured and/or controlled components

PRP Parallel redundancy protocol

PSM Power supply module

PST Parameter setting tool within PCM600

PTP Precision time protocol

PT ratio Potential transformer or voltage transformer ratio

PUTT Permissive underreach transfer trip

RASC Synchrocheck relay, COMBIFLEX

RCA Relay characteristic angle

RISC Reduced instruction set computer

RMS value Root mean square value

RS422 A balanced serial interface for the transmission of digital data in point-to-point connections

RS485 Serial link according to EIA standard RS485

RTC Real-time clock

RTU Remote terminal unit

SA Substation Automation

SBO Select-before-operate




SC Switch or push button to close

SCL Short circuit location

SCS Station control system

SCADA Supervision, control and data acquisition

SCT System configuration tool according to standard IEC 61850

SDU Service data unit

SELV circuit Safety Extra-Low Voltage circuit type according to IEC60255-27

SFP Small form-factor pluggable (abbreviation)Optical Ethernet port (explanation)

SLM Serial communication module.

SMA connector Subminiature version A, A threaded connector with constantimpedance.

SMT Signal matrix tool within PCM600

SMS Station monitoring system

SNTP Simple network time protocol – is used to synchronize computer clockson local area networks. This reduces the requirement to have accuratehardware clocks in every embedded system in a network. Eachembedded node can instead synchronize with a remote clock,providing the required accuracy.

SOF Status of fault

SPA Strömberg Protection Acquisition (SPA), a serial master/slave protocolfor point-to-point and ring communication.

SRY Switch for CB ready condition

ST Switch or push button to trip

Starpoint Neutral point of transformer or generator

SVC Static VAr compensation

TC Trip coil

TCS Trip circuit supervision

TCP Transmission control protocol. The most common transport layerprotocol used on Ethernet and the Internet.

TCP/IP Transmission control protocol over Internet Protocol. The de factostandard Ethernet protocols incorporated into 4.2BSD Unix. TCP/IPwas developed by DARPA for Internet working and encompasses bothnetwork layer and transport layer protocols. While TCP and IP specifytwo protocols at specific protocol layers, TCP/IP is often used to referto the entire US Department of Defense protocol suite based uponthese, including Telnet, FTP, UDP and RDP.

TEF Time delayed earth-fault protection function

TLS Transport Layer Security

TM Transmit (disturbance data)

TNC connector Threaded Neill-Concelman, a threaded constant impedance version of aBNC connector

TP Trip (recorded fault)

TPZ, TPY, TPX, TPS Current transformer class according to IEC




TRM Transformer Module. This module transforms currents and voltagestaken from the process into levels suitable for further signalprocessing.

TYP Type identification

UMT User management tool

Underreach A term used to describe how the relay behaves during a fault condition.For example, a distance relay is underreaching when the impedancepresented to it is greater than the apparent impedance to the faultapplied to the balance point, that is, the set reach. The relay does not“see” the fault but perhaps it should have seen it. See also Overreach.

UTC Coordinated Universal Time. A coordinated time scale, maintained bythe Bureau International des Poids et Mesures (BIPM), which forms thebasis of a coordinated dissemination of standard frequencies and timesignals. UTC is derived from International Atomic Time (TAI) by theaddition of a whole number of "leap seconds" to synchronize it withUniversal Time 1 (UT1), thus allowing for the eccentricity of the Earth'sorbit, the rotational axis tilt (23.5 degrees), but still showing the Earth'sirregular rotation, on which UT1 is based. The Coordinated UniversalTime is expressed using a 24-hour clock, and uses the Gregoriancalendar. It is used for aeroplane and ship navigation, where it is alsosometimes known by the military name, "Zulu time." "Zulu" in thephonetic alphabet stands for "Z", which stands for longitude zero.

UV Undervoltage

WEI Weak end infeed logic

VT Voltage transformer

X.21 A digital signalling interface primarily used for telecom equipment

3IO Three times zero-sequence current.Often referred to as the residual orthe earth-fault current

3UO Three times the zero sequence voltage. Often referred to as theresidual voltage or the neutral point voltage




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