08806 Spectrum 510 Pogo Board Replacement.doc 1/4 Z Corporation Confidential

08806 Spectrum 510 (DESIGNmate Cx) Pogo Board

Replacement Rev A

Description:

Procedure for installing Part # 06469 Pogo board Prerequisites:

• The system must be shut off and disconnected from power. • The Fast Axis Module must be removed from the machine. • The printheads must be removed from the carriage. • This procedure must be performed by a certified Z Corporation or Contex technician.

Equipment / Parts Required: In Toolkit

• Hex wrenches • Syringe • Phillips screwdriver

Required • Needle nose pliers • Flat blade screwdriver • Paper towels • Pogo Board #06469

Procedure:

Remove the print heads from the carriage. Remove the fast axis module from the machine Cover the binder hose plug with paper towels and secure with a rubber band.

08806 Spectrum 510 Pogo Board Replacement.doc 2/4 Z Corporation Confidential

Loosen the belt tightening screws, press the spring all the way in, and then re-tighten one of the screws. Remove the belt from the motor pulley.

Remove the two screws that hold down the bearing cover.

Lift the cover up and raise the pogo board up and out of the carriage.

08806 Spectrum 510 Pogo Board Replacement.doc 3/4 Z Corporation Confidential

Remove the cable from the pogo board.

Attach the cable to the new pogo board and slide the pogo board into place. Make sure it is seated all the way into the carriage.

Re-attach the bearing cover with the two screws previously removed.

08806 Spectrum 510 Pogo Board Replacement.doc 4/4 Z Corporation Confidential

Clean all the pogo connections with the alcohol crush tubes. Clean up any binder or powder on the bottom of the carriage, and make sure the alignment window is clean.

Re-install the Fast axis module and pull several syringes of binder through the septums to clear all air bubbles. Re-install the print heads (purge if new heads) Run an auto-alignment.

Change History Author: John Nein

Rev A ECN 1800 BWH 8/23/06

Z, zp, zb, ZPrinter, ZCast, Spectrum Z and the Z Corp. logo are trademarks of Z Corporation.

Information contained in this document is the confidential property of Z Corporation. Recipient shall not disclose such Information to any third party, and shall not use it for any purpose

whatsoever other than to price or provide services to Z Corporation. © Z Corporation 1995-2006. All rights reserved