6.new approach
TRANSCRIPT
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International Journal of Mechanical and Production
Engineering Research and Development (IJMPERD)ISSN 2249-6890
Vol. 3, Issue 1, Mar 2013, 41-52
TJPRC Pvt. Ltd.
A NEW APPROACH IN MEASURING OF THE ROUGHNESS FOR SURFACE
CONSTITUTED WITH MACHINING PROCESS BY MATERIAL REMOVAL
MITE TOMOV1, MIKOLAJ KUZINOVSKI1 & PAVEL KOVAC2
1Ss. Cyril and Methodius University in Skopje, Faculty of Mechanical Engineering, Skopje, Karpos II. BB., Macedonia
2University of Novi Sad, Faculty of Technical Sciences, Serbia
ABSTRACT
This paper suggests a new approach to measuring surface roughness facilitated by the introduction of a new
parameter, called parameter of statistic equality of sampling lengths. The procedure for obtaining the primary profile, the
roughness profile and the waviness profile is presented as a set of recommendations of several ISO standards. In addition,
the paper suggests the expansion of the presented measuring procedure by direct inclusion of the new parameter. Another
novelty is that the proposed algorithm now allows the inclusion of feedback which thus far has not been the case in
roughness measuring. The newly proposed parameter was been verified using etalons and real surfaces, representing
several machining process by material removal.
KEYWORDS: Parameter of Statistical Equality of Sampling Lengths, Surface Roughness, Roughness Profile, Waviness
Profile, Primary Profile
INTRODUCTION (THE NEED FOR INTRODUCING A NEW APPROACH)
The modern production processes and technologies as well as the nanotechnology development contributed
towards surface roughness becoming a dominant factor for the successful functioning of the products. The genesis of the
surface metrology discipline, as well as the expected directions for future development are presented systematically and in
detail in (Jiang et al, 2007; Jiang et al, 2007b), where one of the conclusions regarding the future development of surface
metrology considers the shift from profile to aerial characterization, from stochastic to structural surfaces and from simple
shapes to complex freeform geometries.
However, the core objective of surface metrology is to enable full control over surface constitution and provide an
understanding of the functionally significant surface characteristics.
Todays achievements regarding the product surface roughness prediction models, at least for conventional
machining, are based on a planar projection of the geometry of the tool (regardless whether it is with defined geometry or
not) onto the surface of the workpiece (Stanisaw et al, 2009; Edward & ukasz, 2012). Hence the conclusion that
investigations regarding the roughness profile and the roughness parameters will continue to remain current, but the
emphasis will shift towards ways to determine them more accurately. This paper looks at providing the conditions for more
accurate determination of the roughness profile and the roughness parameters.
In order to ensure comparability and replicability of the results (the parameters values), the procedures for
measuring and obtaining the primary profile, the roughness profile and the waviness profile are implemented in accordance
with the recommendations contained in several international (ISO) standards, where the basic and necessary standards
include: ISO 4287:1997; ISO 4288:1996; ISO 3274:1996; ISO 11562:1996 and ISO 16610 standard series. Based on these
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42 Mite Tomov, Mikolaj Kuzinovski &Pavel Kovac
standards and the recommendations contained therein, one can establish a measuring procedure for obtaining the primary
profile, the roughness profile and the waviness profile, by using contact skidless instruments, shown of Figure 1.
m
0
5
10
15
20
0 0.5 1 1.5 2 2 .5 3 3.5 4 mm
Nominal form (removed)
ISO3274:1996
ISO4287:1997
6
m
-2
-1
0
1
2
0 0.5 1 1.5 2 2.5 3 3.5 mm
Application of the profil filter s
ISO4287:1997;
ISO3274:1996;
ISO11562:1996;
ISO16610series.
Noise
7
-3.0
-2.0
-1.0
0.0
1.0
2.0
3.0
0 0.5 1 1.5 2 2.5 3 3.5 4
Waviness profile
Application of the profil filter f
ISO4287:1997;
ISO3274:1996;
ISO11562:1996;
ISO16610series.
11
Traced profile
ISO
3274:1996
4
IS
O4288:1996
IS
O3274:1996
3
Real surface
Surface profile
x
z
y
ISO4287:1997
1
2
m
0
1
2
3
4
5
0 0.5 1 1.5 2 2.5 3 3.5 4 mm
Total profile
ISO3274:1996
5
m
-2
-1
0
1
0 0 .5 1 1 .5 2 2 .5 3 3 .5 4 m m
Primary profile
ISO3274:1996
Mean line for theprimary profile
8
-3
-2
-1
0
1
2
3
0 0.5 1 1.5 2 2.5 3 3.5 4
ISO4287:1997;
ISO3274:1996;
ISO11562:1996;
ISO16610series.
Application of the profil filter c
9
Roughness paremeterRa, Rq, Rt, Rp, Rv..
12
m
-2
-1
0
1
0 0.5 1 1.5 2 2 .5 3 3.5 mm
Mean line for theroughness profile
ISO4287:1997
Roughness profile
10
Measurement process
an
dother.
Figure 1: Procedure for Obtaining the Primary Profile, the Roughness Profile and the Waviness Profile
The focal point of the presented procedure are the referent mean lines, which are a basis for obtaining the primary
profile (step 6 and 7), the roughness profile (step 9 and 10) and the waviness profile (step 11), as well as for calculating the
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A New Approach in Measuring of the Roughness for Surface 43Constituted with Machining Process by Material Removal
corresponding parameters (P, R and W). The presented procedure employs multiple methods to determine the referent
mean lines, such as the least squares method, c profile filter and f profile filter.
Today there are several types ofc profile filters; however the standard Gaussian filter is mostly used. (Raja et al,
2002) analyze several profile filters (2RC, Gaussian, Rk, Spline, Robust spline, Gaussian regression, Zero-order Gaussian
regression, Second-order Gaussian regression, Robust Gaussian regression, Morphological and Wavelet-based filters) used
to measure surface roughness, pointing out its metrological characteristics, advantages and disadvantages. New filters
introduced by the ISO/TS 16610 standard series include: Gaussian filters (ISO 16610-21:2011), Gaussian regression filters
(ISO/TS 16610-31:2010), Spline filters (ISO/TS 16610-32:2009; ISO/TS 16610-22:2006), Spline wavelets (ISO/TS
16610-29:2006), Disk and horizontal line-segment filters (ISO/TS 16610-41:2006), Scale space techniques (ISO/TS
16610-49:2006) and Motif filters (under preparation). In order to remove the disadvantages (distortions at the ends of the
filter mean line obtained using the standard Gaussian filter) ISO/TS 16610-28:2010 recommends several ways to increase
the length of the primary profile length. Also ISO 13565-1:1996 recommends a special method of filtering of profiles with
deep valleys.
In order to obtain the roughness profile (separate it from the primary profile) the metrologist should choose one of
the above mentioned profile filters in step 9 of the procedure presented in Figure 1. A logical question at this point would
be: Which profile filter to select? The primary objective that the profile filters need to fulfill is to have the determined
mean line pass through the center of the irregularities comprising the profile through which the mean line passes.(Raja et
al, 2002,) in their research show that the disadvantages of the mean line determined with some profile filters are
accentuated in specific cases and directly depend to the shape of the total profile, i.e. the primary profile.
oday, the operator assesses the state (shape and character) of the primary profile qualitatively (high level of
waviness, low level of waviness, significant or insignificant end distortions etc.). This qualitative assessment of the
primary profile is based on the experience and the conviction of the operator that can lead to an inappropriate selection of a
profile filter type. But also, it is impossible to describe the state (shape and character) of the primary profile if used
measuring device which does not allow the graphical display of the primary profile (such as most of portabilnite devices).
Hence, the authors of this paper conclude that the qualitative assessment of the total or the primary profile should
be replaced with a parameter that will provide information about the irregularities on the total or the primary profile around
the mean line. To corroborate this way of thinking we note the a-priori accepted practice whereby the profiles obtained
from the surface are considered as stationary and ergodic random functions. According (John & Irwin, 1965), a stationary
function is any function that has the same statistical characteristics along its length, and a function is ergodic if the
temporal and statistical mean values between the stationary statistical ensembles (parts) are equal.
Therefore, the introduction of the new parameter will help link the state of the profiles obtained from topography
with the methodology for obtaining the parameter values, Figure 1, irrespective of whether they are parameters of the
primary profile, the waviness or the roughness profile, with an ultimate view to determining these parameters as accurately
as possible.
A NEW PARAMETER FOR THE STATISTICAL EQUALITY OF SAMPLING LENGTHS
To determine, whether a function is stationary and ergodic, or not, needs is the comparing the mean value
(statistical and temporal) for a certain part of the function (with exactly known size), with other parts of the same size.
From here, in further research will be used only methodology for determination, without to accept the condition of the
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44 Mite Tomov, Mikolaj Kuzinovski &Pavel Kovac
analyzed profile is stationary and ergodic function. If mentioned methodology is applied to the profile obtained by
measuring the surface topography and represented with discrete values in a reference system of coordinates, then the mean
value of a segment of the profile needs to have an approximately equal value to the values of other segments along the
profile.
The segments (parts) whose basic statistical characteristics will be compared to each other, are considered to
equal the sampling length rl , an already standardized value in ISO 4287:1997, with the use of the basic distribution
measures, i.e. mean arithmetic value, variation (dispersion) and the standard deviation.
For the purposes of deriving the mathematical formulation of the new parameter we will consider two theoretic
cases of scattering the irregularities around the mean line.
First case: The points used to represent the primary profile within the sampling lengths have different mean
values and approximately equal standard deviations, Figure 2.
Second case: The points used to represent the primary profile within the sampling lengths have approximately
equal mean values, and different standard deviations, Figure 3.
Primary profile
Sampling
length
x
zApproximately equal
standard deviations
Mean value of
primary profile
Different
mean value
Standard deviation of
primary profile
Evaluation length = 5 x Sampling length
Figure 2: First Case: Different Mean Values and Approximately Equal Standard Deviations
In practice, the real profiles obtained by measuring the real topography of surfaces usually exhibit irregularity
deviations which are a combination of the profiles from the first and the second case.
The primary profiles on Figure 2 and Figure 3 are presented on a Cartesian right oriented reference system where
the horizontal longitudinal axis is marked with x, while the vertical axis is the z-axis. The points used to represent the
primary profile with its evaluation length and the sampling lengths, as parts of the primary profile, shall be considered as a
sample, since they are a part (sample) of the points that can be used to represent the entire surface topography. The points
used to represent the entire surface topography shall be considered to be the population. Hence, the standard deviation for
n data points shall be marked with s , while the mean value for n data points shall be marked with z .
For graphical presentation of the standard deviations sizes of Figure 2 and 3 adopted is normal (Gaussian)
distribution, although there is a possibility where the distribution of irregularities, within the sampling lengths, is not
normal (be have another form).
In the first case the standard deviation determined for the primary profile shall be greater than the standard
deviations of the individual sampling lengths as a result of the scattering of the mean values of the sampling lengths around
the mean line (mean value) of the primary profile. The lower the scatter of the mean values of the sampling lengths, the
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A New Approach in Measuring of the Roughness for Surface 45Constituted with Machining Process by Material Removal
lower the standard deviation for the primary profile will be, and it will converge to the standard deviation values of the
sampling lengths.
x
z
Mean value of
primary profileApproximately equal
mean value
Different standard
deviationsPrimary profile
Evaluation length = 5 x Sampling length
Sampling
length
Figure 3: Second Case: Approximately Equal Mean Values, and Different Standard Deviations
In order to describe this interdependence mathematically, we introduce the coefficient sK , which we propose to
calculate as follows:
2
2
p
ss
sK = (1)
where s is the standard deviation calculated as the mean value of the individual standard deviations within the
sampling length, while ps is the standard deviation calculated for the primary profile, i.e.:
5
25
24
23
22
212 sssss
s
++++
= (2)
...., 21 ss are standard deviations calculated within the sampling lengths. Equation 2 applies when the total profile
contains five sampling lengths, while if there are n sampling lengths2
s will be calculated as follows:
n
ssss n
222
212 ........+++= (3)
The standard deviations ...., 222
1 ss and2
ps , for n data points will be calculated as (ISO 13565-1:1996; Karl 1999;
Taylor & Cihon 2004):
( )2
1
2
1
1
=
=
n
ii zz
ns (4)
where z is the mean value of the points iz used to represent the profile, and if there are n points, it is calculated
as follows:
==
n
iiz
nz
1
1(5)
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46 Mite Tomov, Mikolaj Kuzinovski &Pavel Kovac
Also, as can be seen from Equation 4, for determining the standard deviations adopted is to use a mathematical
formulation that is adequate for normal (Gaussian) distribution. This prerequisite is necessary, because, if adopted to check
the shape of the distribution of irregularities and the use appropriate mathematical formulation with accordance to the
determined form (type) of the distribution, the inevitable situation where will to compare the mean values obtained from
different mathematical formulations, which absolutely is not justified.
The value of the coefficient sK
will converge to one if the mean values of the sampling length data points are
equal or approximately equal with the mean value of the primary profile, provided that the sampling length data points
have equal or approximately equal standard deviations. The value of the coefficient sK
will converge to zero if the mean
values of the data points in the sampling lengths are significantly different from the mean value of the primary profile.
For the second case we propose to introduce a coefficient smK
which will be calculated as follows:
2
max
2min
2max
s
ssKsm
= (6)
where maxs is the value of the maximal standard deviation calculated within the sampling lengths, while mins is the
value of the minimal standard deviation calculated within the sampling lengths. The value of the coefficient smK will
converge to zero if there are no differences between the values of the standard deviations determined within the sampling
lengths. If the value of smK converges to one, then that means that there are large differences between the values of the
standard deviations determined within the sampling lengths.
The fact that real primary profiles are a combination of the two previously described elementary cases, suggests
that the expression of the scattering of the irregularities around the mean line, presented using points in a reference system,
requires the interdependence of the coefficients sK and smK .
Basically, the coefficient smK complements sK on two grounds. The introduction of smK removes the condition
that the values of the standard deviations within a given sampling length are approximately equal to each other. Secondly,
the value s is a mean value, which means that if the value of any standard deviation within a sampling length deviates
significantly from the others, its real impact will be reduced due to the averaging. It is also worth emphasizing that the
values that the coefficients sK and smK may have are inversely proportional, which means that for a primary profile where
the irregularities are evenly accumulated around the mean value (mean line), sK gets a value that converges to one, while
smK gets a value that converges to zero, and vice versa. As a consequence of the above, we propose to introduce a new
non-dimensional parameter called parameter of statistic equality of sampling lengths, denoted by SE, which will be
calculates as:
s
sm
K
KSE= (7)
In case of a primary profile where the irregularities are evenly accumulated around the mean value (mean line),
or, in other words, the data points within the sampling lengths have approximately equal statistic characteristics with each
other as well as with the primary profile, then the parameter SEwill have the following value:
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A New Approach in Measuring of the Roughness for Surface 47Constituted with Machining Process by Material Removal
-4
-3
-2
-1
0
1
2
3
4
0 0.5 1 1.5 2 2.5 3 3.5 4
Gaussian mean linePrimary profile
Ks=0.99; Ksm=0.05;SE=0.05;
mm
m
-8
-6
-4
-2
0
2
4
6
8
10
12
0 0.5 1 1.5 2 2.5 3 3.5 4
Gaussian mean linePrimary profile
Ks= 0.96 Ksm= 0.19 SE=0,20
mm
m
01
0
s
sm
K
K( will go to zero)
In the opposite case:
0
1
s
sm
K
K
( will go to infinity)
The correlations describe above suggest that the parameter of statistic equality of sampling lengths SE is an
increasing parameter in the case of increasing scattering of the data points around the mean line.
VERIFICATION OF THE SE PARAMETER
The research regarding the verification of the SE parameter have been made using primary profiles obtained by
measuring etalon surfaces representing: turning (two surfaces with Ra=1.6 and 3.2 m), face milling (two surfaces with
Ra=1.6 and 3.2m), circular grinding (two surfaces with Ra=0.4 and 0.8m), polishing (two surfaces with Ra=0.1 and
0.2m), lapping (two surfaces with Ra=0.05 and 0.1m), super finish (two surfaces with Ra=0.025 and 0.05m), and a real
surface obtained with honing.
The real surface is obtained with the following conditions: material EN-GJL-250 (DIN EN 1561),n (rotation of
honing head)=60 rpm; f (feed of honing head)=40 double motion /min; four honing stones: C150/1I9V60 (grain size 150).
The value of the Ra parameter for etalon surfaces was used here solely to distinguish between different profiles from the
same cutting process.
The shapes of the primary profiles, as well as the calculated values for sK , smK and SEare shown on Figures 4,
5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16. These Figures also show the Gaussian filter mean lines determined for the respective
primary profiles using Matlab (R2009b).
The weight function for the Gaussian filter is the mathematical formulation provided in ISO 11562:1996 and ISO
16610-21:2011. The surfaces were measured using a stylus measuring system MarSurf XR20, according to the procedure
shown in Figure 1. The nominal form was removed from the total profile using the least squares method.
Figure 4: Primary Profile, Gaussian Mean Line and Value
of the SE Parameter for the Etalon Surface Representative
of Turning, with Ra = 1.6 m.
Figure 5. Primary Profile, Gaussian Mean Line and Value of
the SE Parameter for the Etalon Surface Representative of
Turning, with Ra = 3,2m
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-5
-4-3
-2
-1
0
1
2
3
4
5
6
0 0.2 0.4 0.6 0.8 1 1.2
Gaussian mean linePrimary profile
Ks=0.99 Ksm=0.46 SE=0.47
mm
m
-8
-6-4
-2
0
2
4
6
8
10
12
0 0.5 1 1.5 2 2.5 3 3.5 4
Gaussian mean linePrimary profile
Ks=0.99; Ksm=0.17; SE=0.18;
mm
m
-2.5
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2
0 0.5 1 1.5 2 2.5 3 3.5 4
Gaussian mean linePrimary profile
Ks=0.96 Ksm=0.39 SE=0.41
mm
m
-4
-3
-2
-1
0
1
2
3
0 0.5 1 1.5 2 2.5 3 3.5 4
Gaussian mean linePrimary profile
Ks=0.92; Ksm=0.48; SE=0.53;
mm
m
-1.6
-1.4
-1.2
-1
-0.8-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0 0.5 1 1.5 2 2.5 3 3.5 4
Gaussian mean linePrimary profile
Ks=0.41; Ksm=0.65; SE=1.59;
mm
m
DetailA
Detail
B
-2
-1.5
-1
-0.5
0
0.5
1
0 0.5 1 1.5 2 2.5 3 3.5 4
Gaussian mean linePrimary profile
Ks=0.97; Ksm=0.41; SE=0.42;
mm
m
-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0 0.2 0.4 0.6 0.8 1 1.2
Gaussian mean linePrimary profile
Ks=0.87; Ksm=0.60; SE=0.69;
mm
m
-0.6
-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3
0 0.5 1 1.5 2 2.5 3 3.5 4
Gaussian mean linePrimary profile
Ks=0.97; Ksm=0.41; SE=0.42;
mm
m
Figure 6: Primary Profile, Gaussian Mean Line and Value
of the SE Parameter for the Etalon Surface Representative
of Face Milling, with Ra = 1.6m
Figure 7: Primary Profile, Gaussian Mean Line and Valueof the SE Parameter for the Etalon Surface Representative
of Face Milling, with Ra = 3.2m
Figure 8: Primary Profile, Gaussian Mean Line and Value
of the SE Parameter for the Etalon Surface Representative
of Circular Grinding, with Ra = 0.4 m
Figure 9: Primary Profile, Gaussian Mean Line and Value
of the SE Parameter for the Etalon Surface Representative
of Circular Grinding, with Ra = 0.8 m
Figure 10: Primary Profile, Gaussian Mean Line and Value
of the SE Parameter for the Etalon Surface Representative
of Polishing, with Ra = 0.1 m
Figure 11: Primary Profile, Gaussian Mean Line and Value
of the SE Parameter for the Etalon Surface Representative
of Polishing, with Ra = 0.2 m
Figure 12 : Primary Profile, Gaussian Mean Line and Value
of the SE Parameter for the Etalon Surface Representative
of Lapping with Ra = 0.05 m
Figure 13: Primary Profile, Gaussian Mean Line and Value
of the SE Parameter for the Etalon Surface Representative
of Lapping with Ra = 0.1 m
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-0.25
-0.2
-0.15
-0.1
-0.05
0
0.05
0.1
0.15
0 0.2 0.4 0.6 0.8 1 1.2
Gaussian mean line
Primary profile
Ks=0.59 Ksm=0.93 SE=1.58
mm
m
DetailC
DetailD
-0.6
-0.5
-0.4
-0.3
-0.2
-0.1
0
0.1
0.2
0.3
0 0.2 0.4 0.6 0.8 1 1.2
Gaussian mean line Primary profile
Ks=0.84 Ksm=0.67 SE=0.80
mm
m
-1 2
-1 0
-8
-6
-4
-2
0
2
0 0.5 1 1.5 2 2.5 3 3.5 4
Gaussian mean linePrimary profile
Ks=0.96; Ksm=0.97; SE=1.01;
mm
m
Detail E
Figure 16 : Primary Profile, Gaussian Mean Line and Value of the SE Parameter for the Real Surface Obtained
with Honing
The disadvantages of the Gaussian mean lines can be seen on the shapes shown on Figures 10, 14 and 16. Figure
10 (detail A and detail B), and Figure 14 (detail C and detail D) show notable distortions at the ends of the filter mean
lines, while Figure 16 shows that the filter mean line withdraws from the middle of the primary profile due to the deep
valleys, which is especially accentuated on Detail E. For the other profiles, the form of the filter mean line has no
disadvantages and passes through the middle of the irregularities.
An analysis of the calculated values of the SEparameter will show that its value increases in the event of an
increased scattering of the irregularities around the mean line. For the considered primary profiles where the mean lines
have disadvantages, the value of SE is greater than one or close to one. Hence, the authors think that one is the key value
of the SE parameter from the point of view of software filtration using a standard Gaussian filter.
For primary profiles where the value of SE is less than one, one should not expect any disadvantages of the mean
line determined using the Gaussian filter.
The example shown on figure 16 is characteristic. There the application of the filtering procedure prescribed in
ISO 13565-1:1996 is justified due to the deep valleys of the primary profile. To recognize such primary profiles the authors
propose the use of the value of the sK coefficient as an additional criteria.
Figure 14 : Primary Profile, Gaussian Mean Line and Valueof the SE Parameter for the Etalon Surface Representative
of Super Finish with Ra = 0.025 m
Figure 15 : Primary Profile, Gaussian Mean Line and Valueof the SE Parameter for the Etalon Surface Representative
of Super Finish with Ra = 0.05 m
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IMPLEMENTATION OF SE IN THE PROCEDURES FOR MEASURING SURFACE ROUGHNESS
Based on the value of the SE parameter, this paper proposes to expand the current procedure for obtaining the
primary profile, the roughness profile and the waviness profile, shown on Figure 1, with the algorithm shown on Figure
17.
The proposed algorithm includes feedback which facilitate the establishment of an additional verification of the
previously implemented steps as well as a mechanism for eliminating the possibility of errors by the metrologist.
For example, the SE parameter can have a larger value if the reference system used for the measurements is
inappropriately setup, which is especially accentuated in the case of cylindrical objects with small diameters, or in cases
where the nominal shape has been inappropriately removed.
The part of the algorithm shown on Figure 17, marked with dotted lines was introduced to the procedure to
facilitate the continuity to some follow-up investigations, primarily in the area of software filtering, since, according to the
established development framework, the investigations related to the ISO 16610 standard series have not been completed
by the working group, and also the part of newly introduced standards from the ISO 16610 series, until the time of these
investigations, have not been additionally confirmed.
Application of other profile filter (not
standard Gaussian) from ISO 16610-series
Whetherfilter mean
line hasdisadvantages
Roughness profile, step 10
Application of standard
Gaussian profile filter c
Calculation ofSE and Ks
No
Yes
Ks > 0. 9Application of the filtering procedure
ISO 13565-1:1996
Whether step
2 and 3 are correctrealized
Repetition of the measurement
procedure starting from step 2
Whether step6 is correct
realized
Repetition of the measurement
procedure starting from step 6
Application of one of the recommendationsgiven in ISO / TS 16610-28:2010
No
Yes
No
Ye s
Ye s
No
No
Ye s
Roughness profile, step 10
SE 1
Figure 17: Algorithm for Augmenting Step 9 of the Measuring Procedure Shown on Figure 1
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CONCLUSIONS
- These investigations propose a new approach to the determination of surface roughness, where the choice of the
most appropriate profile filter directly depends on the shape of the primary profile. This paper proposes that the shape of
the primary profile should be determined quantitatively, instead of qualitatively (as the current practice), using the new
parameter of statistic equality of sampling lengths SE.
-The new SEparameter has been proven as a successful attempt to qualitatively determine the status of primary
profiles. The value of one was shown to be a significant value from the point of view of filtration using a Gaussian filter.
For primary profiles where the value ofSE is less than one, one should not expect any disadvantages of the mean line
determined using the standard Gaussian filter and vice versa.
- The proposed algorithm to expand the procedure for obtaining the primary profile, the roughness profile and the
waviness profile suggests a new approach to investigating surface topography, facilitated by the use of feedback loops,
which establishes an additional verification of the previously implemented steps as a mechanism to eliminate the
possibility of errors.
REFERENCES
1. Jiang, X., Scott, P. J., Whitehouse, D. J. & Blunt, L. (2007). Paradigm shifts in surface metrology. Part I.
Historical philosophy. Proc. R. Soc. A 2007 463, 20492070. (doi:10.1098/rspa.2007.1873)
2. Jiang, X., Scott, P. J., Whitehouse, D. J. & Blunt, L. (2007). Paradigm shifts in surface metrology. Part II. The
current shift. Proc. R. Soc. A 463, 20712099. (doi:10.1098/rspa.2007.1873)
3. Stanisaw A., Edward M., Franci .(2009).A model of surface roughness constitution in the metal cutting process
applying tools with defined stereometry. Journal of Mechanical Engineering 55(2009)1, 45-54. UDC 621.91
4. Edward M., ukasz N. (2012).Analysis and verification of surface roughness constitution model after machining
process.Procedia Engineering 39 (2012), 395-404
5. ISO 4287:1997; Geometrical Product Specifications (GPS) - Surface texture: Profile method - Terms, definitions
and surface texture parameters.
6. ISO 4288:1996; Geometrical product specifications (GPS) - Surface texture: Profile method - Rules and
procedures for the assessment of surface texture.
7. ISO 3274:1996; Geometrical Product Specifications (GPS) - Surface texture: Profile method - Nominal
characteristics of contact stylus instruments
8. ISO 11562:1996; Geometrical Product Specifications (GPS) - Surface texture: Profile method - Metrological
characteristics of phase correct filters
9. Raja J., Muralikrishnan B., Fu. Shengyu (2002). Recent advances in separation of roughness, waviness and form.
Elsevier, Precision Engineering. Journal of the International Societies for Precision Engineering and
Nanotechnology. 26 (2002), 222-235
10. ISO 16610-21:2011; Geometrical product specifications (GPS)-Filtration:Linear profile filters: Gaussian filters
11. ISO/TS 16610-31:2010; Geometrical product specifications (GPS)-Filtration: Robust profile filters: Gaussian
regression filters
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12. ISO/TS 16610-32:2009; Geometrical product specifications (GPS)-Filtration:Robust profile filters: Spline filters
13. ISO/TS 16610-22:2006; Geometrical product specifications (GPS)-Filtration:Linear profile filters: Spline filters
14. ISO/TS 16610-29:2006; Geometrical product specifications (GPS)-Filtration: Linear profile filters: Spline
wavelets
15. ISO/TS 16610-41:2006; Geometrical product specifications (GPS)-Filtration: Morphological profile filters: Disk
and horizontal line-segment filters
16. ISO/TS 16610-49:2006; Geometrical product specifications (GPS)-Filtration: Morphological profile filters: Scale
space techniques
17. ISO/TS 16610-28:2010; Geometrical product specifications (GPS) - Filtration - Part 28: Profile filters: End effects
18. ISO 13565-1:1996; Geometrical Product Specifications (GPS) - Surface texture: Profile method; Surfaces having
stratified functional properties - Part 1: Filtering and general measurement conditions
19. John. M.W., & Irwin .M.J., (1965): Principles of communication engineering. John Wiley &Sons. Inc., New
Yorf-London -Sydney
20. Karl V. B., (1999). Statistical distributions in engineering. Cambridge University press
21. Taylor J.K., Cihon C., (2004) Statistical techniques for data analysis (Second edition). CRC Press, LLC