76356 vorwort e - siemens · karol staworko, poland javier fernández, spain stefan asam, germany....
TRANSCRIPT
aeroline
www.siemens.com/motioncontrol/aerospace
application manual
01-200-2
Dear Reader:
Today, the aerospace industry is the technological pace maker when it co-mes to state-of-the-art production techniques. There is hardly any other industry that so systematically and creatively translates what is technically feasible into real products. For this reason, we are particularly proud to pre-sent to you in this Aeroline Application Manual the automation solutions we have implemented for the leading, top-performing machine manufactu-rers and integrators in this sector. This manual is intended to help you, as an aircraft builder or supplier to this industry, find the ideal automation solution for your specific manufac-turing task. We have developed these automation solutions on the basis of our automation expertise together with our partners, the machine manuf-acturers, to ensure you as a user maximum productivity and top quality. In compiling this manual, a major objective was to cover the entire range of relevant production technologies for aircraft construction on the basis of a standard control platform, the SINUMERIK 840D or Totally Integrated Automation with SIMATIC. This not only offers you maximum continuity and transparency in the entire production process, but also the advantage of minimizing training and maintenance costs. I would like to draw your attention here to our supplementary Aeroline Reference Manual, in which we present in detail the entire bandwidth of production solutions of our partners, the machine manufacturers, based on our automation architecture. So please enjoy reading this Aeroline Application Manual and take inspira-tion out of it for your upcoming projects.We look forward to your exciting challenges!
Dirk RabeneckHead of Aerospace Competence Center
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gMastheadPublisher: Siemens AktiengesellschaftAutomation and Drives GroupNuremberg, GermanyResponsible for technical content:Dirk Rabeneck, Engelbert Lang Siemens AG, A&D CCAeroPublishing House:Publicis KommunikationsAgentur GmbH,Corporate PublishingErlangen, GermanyPrinted by:Wünsch NeumarktAll photos:Siemens AGexcept where indicated otherwise
© 2007 by Siemens AktiengesellschaftAll rights are reserved by the publisher
Printed in Germany
E20001-A410-T193-X-7600
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A01
Control Hardware
A02
5-axis Milling
A03
Turn-milling
A04
Grinding
A05
Machining of Gears
A06
Laser Drilling
A07
Friction Stir Welding
A08
Riveting
A09
Tape Laying / Fiber Placement
AMachine Technologies
A10
Structure Assembly
A11
Non-destructive Testing
A12
Laser Beam and Water Jet Cutting
A13
SINUMERIKSolution Line
A14
Overview: Functionality / SoftwareOptions
C01
Automated Guided Vehicles (AGV)
B02
Autoclaves
B03
Tilt and Turn Units
B04
Production of Cabin Interior
D01
Motion Control Information System (MCIS)
D02
Manufacturing Execution System (MES)
C02
Tracking & Tracing
E01
CAD/CAM/PP/CNC-Integration
E02
Productivity Enhancement / Virtual Production
E03
Simulation and Verification
Automation (TIA)
B C D ELogistics IT Solutions Service/Support
B01
Final Assembly
B05
Paint Shop Automation
E04
Condition Monitoring
Competence Center Aerospace
Kompetenz für AerospaceLeichter, schneller, höher, weiter – das sind die klaren Anforderungen der Luft-fahrtindustrie an die Flugzeuge der Zukunft. Siemens will als Systemanbieter von Automatisierungslösungen für Anlagen und Werkzeugmaschinen seine Kunden über alle Phasen des Anlagenlebens optimal unterstützen. Um das Wissen um die Anforderungen der Branche noch besser zu bündeln, hat Siemens Automation and Drives daher das Competence Aerospace gegründet.
Die Branchenexperten des Competence Center kombinieren das Wissen um die Branche und die aktuellen und zukünftigen Anforderungen der Kunden mit dem Produkt- und Systemknow-how und setzen es zu kundengerecht konzi-pierten Lösungen um. Dabei arbeiten sie eng mit Maschinen- und Anlagenbau-ern und Endkunden zusammen.
Einer der Schwerpunkte liegt dabei ganz klar auf einem möglichst umfas-senden Service für die Kunden in der Flugzeugindustrie, um die Lebenszyklus-Kosten zu senken und den Aufwand für Instandhaltung und Ersatzteilhaltung zu reduzieren. Mit maßgeschneiderten Service-Verträgen und einer intensiven Schulung des Instandhaltungspersonals vor Ort kann die Verfügbarkeit der Anla-gen maximiert und so die Wirtschaftlichkeit der Fertigung deutlich erhöht wer-den. Eine weitere Maßnahme für eine maximale Anlagenverfügbarkeit ist auch die Internet-basierte Zustandsüberwachung, die mit der Automatisierungsarchi-tektur von Totally Integrated Automation ermöglicht wird.
Innovativer SandardDarüber hinaus treibt das Competence Center auch die Standardisierung in allen Bereichen der Automatisierung voran, um weitere Ratiopotenziale zu erschlie-ßen und die Effizienz über den gesamten Fertigungsprozess zu steigern. So las-
sen sich abgestimmt auf die individuellen Kundenanforderungen auf Basis von Totally Integrated Automation (TIA) branchenspezifische Automatisierungslö-sungen realisieren, die bei einem hohen Grad an Investitionssicherheit die Pro-duktivität erhöhen. Mit modernsten Technologien kann die Flugzeugindustrie dabei sowohl Qualität als auch Wirtschaftlichkeit ihrer Prozesse verbessern – beispielsweise durch den Einsatz von RFID für die berührungslose Identifikation von Bauteilen.
Ein Ansprechpartner für allesLast but not least sieht sich das Competence Center Aerospace auch als Koordina-tor für globale Projekte. Dadurch ist sicher gestellt, dass der Kunde an allen Orten der Welt einen kompetenten Ansprechpartner hat, der ihn mit dem Branchen-Know-how von Siemens unterstützen kann. Ein dichtes Netz aus lokalen Nieder-lassungen und Ansprechpartnern stellt dieses Know-how lokal zur Verfügung. Gleichzeitig schafft das Comepetence Center auch zentrale Synergien, indem es Informationen und Erfahrungen aus Projekten sammelt und aufbereitet.
Durch das weltweit koordinierte Aerospace Account Management hat der Kunde einen zentralen Siemens-Ansprechpartner, der alle nötigen Kontakte makelt, integrierte Lösungen erarbeitet und deren Realisierung koordiniert – unabhängig davon, wo die daran Beteiligten sitzen: innerhalb von Siemens, beim Maschinenbauer oder bei Service Providern.
Ein zentraler Ansprechpartner – das heißt für den Kunden: weniger Koordina-tionsaufwand, schnellere Implementierung von Lösungen und mehr Anlagenver-fügbarkeit. Dabei eröffnet die Bündelung von Prozess- und Automatisierungs-Know-how maximale Synergien und ungeahnte Perspektiven.
01-201-2
The clear challenge facing the aerospace industry in the future will be to build aircraft that are lighter, faster and fly higher and further. We at Siemens, as a system provider of automation solutions for production plants and machine tools, would like to support our customers through all phases of their plant’s life. In order to pool our knowledge of every aspect of the re-quirements of this industry, we have established the Aerospace Competence Center.
The industry experts at our Competence Center combine knowledge of the industry and the current and future requirements of customers with pro-duct and system know-how and translate it into solutions designed to match customers’ needs. They work closely together with machine and system buil-ders and end customers.
Boosting productivity – through proven standards and individualized process conceptsIt makes an enormous financial difference for production whether a machine is running or at a standstill. Our solutions are geared to a sustained increase in availability, productivity and process quality. The fundamental concept is based on three pillars:
Introduction of cutting-edge technology for standardization Comprehensive competence in enhancing the effectiveness of the overall manufacturing processSupport to make the assembly and part verification processes more realistic.
Products and solutions tried and tested across the whole spectrum of in-dustry ensure a high degree of reliability right from the beginning. We active-ly promote standardization in all areas of automation in order to harness ad-ditional rationalization potential and further boost efficiency over the entire manufacturing process.
This allows industry-specific automation solutions geared to the individual customer requirements to be implemented on the basis of Totally Integrated
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Automation (TIA) and SINUMERIK 840D, thereby increasing productivity whi-le offering a high level of investment security. With state-of-the-art technolo-gies, the aircraft industry can improve both the quality and cost-efficiency of its processes, for example by using RFID for contactless identification of com-ponents.
One point of contact for everythingThe Aerospace Competence Center also acts as coordinator for global pro-jects. This ensures that the customer has a expert partner to contact any-where in the world who can help by providing Siemens industry know-how. A dense network of local branches and points of contacts make this expertise available on the spot. At the same time, the Competence Center also creates central synergies by gathering and processing information and experiences from projects.
Thanks to our globally coordinated Aerospace Account Management, the customer has a central point of contact at Siemens. This contact arranges
the necessary contacts, devises integrated solutions and coordinates their implementation, regardless of the location of the participants who can be at Siemens, at the machine builder or at service providers.
For the customer, a central point of contact means less coordination work, faster implementation of solutions and greater plant availability. The pooling of process and automation know-how paves the way for maximum synergies and opens up perspectives unheard-of before.
And last, but not least, we want our customers in the aircraft industry to enjoy the most comprehensive service possible. Availability of their systems, for instance, can be maximized by tailored service contracts and intensive training of maintenance personnel on site and the cost efficiency of their production processes will be increased substantially. Another measure for maximizing plant availability is Internet-based condition monitoring which is made possible with the automation architecture of Totally Integrated Automation.
Aerospace Competence Center
Expertise for Aerospace
01-3
Wolfgang Schmidt, Germany
Bertrand Gabillaud, France
Cliff Stacey, USA
Dave Green,USA
Engelbert Lang, Germany
Iulian Trifan, USA
Jay Palmer, USA
Mark Higham, UK
Mikjail Sherstobitov, Russia
Peter Sandström, Sweden
Rick Schultz, USA
Rogerio da Fonseca, Brazil
Rohan Shenoy, India
Wolfgang Mutscheller, Germany
Matthias Wunderlich, Germany
Gligor Ukropina, Canada
Donald Trotter, USA
Keith Matthews, UK
Daniel Kofman, Netherlands
Christoph Sinn, Germany
Andreas Toelle, Germany
Zhang Wenxin,China
Steffen Westphal, Germany
Dirk Rabeneck, Germany
Giacomo Clementi,Italy
Mu Hongxia, China
Timothy Schafer, USA
Ken Shehan, Australia
Josef Schweinsteiger,Germany
Bernardo Avendano,Germany
Karol Staworko,Poland
Javier Fernández, Spain
Stefan Asam, Germany
Source:
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Europe
Belgium Michel Noerens [email protected]
France Bertrand Gabillaud [email protected]
Germany Matthias Wunderlich [email protected]
Italy Giacomo Clementi [email protected]
Netherlands Daniel Kofman [email protected]
Poland Karol Staworko [email protected]
Russia Mikhail Sherstobitov [email protected]
Spain Javier Sánchez Fernández [email protected]
Sweden Peter Sandstroem [email protected]
Turkey Tahsin Onatli [email protected]
UK Keith Matthews [email protected]
Country contacts for Siemens Aerospace
Headquarter Dirk Rabeneck [email protected]
Engelbert Lang [email protected]
The Americas
Brazil Rogerio da Fonseca [email protected]
Canada Gligor Ukropina [email protected]
USA Tim Shafer [email protected]
Asia/ Pacifi c
Australia Bruce Rowley [email protected]
China Hong Xia Mu [email protected]
India Rohan Shenoy [email protected]
Indonesia Ridwan Aziz [email protected]
Israel Oren Yahav [email protected]
Malaysia Razvan Negoita [email protected]
South Korea Sookyung Park [email protected]
E-mail E-mail
Siemens AGAutomation and Drives Aerospace Competence Center P.O. Box 318091050 Erlangen, Germany
The information contained in this brochure comprises only general discriptions or product characteristics which in specific applications may not always apply in the form described or which may change as a result of further development of the products. The desired performance characteristics shall therefore only be binding if expressly agreed upon at conclusion of the contract.
www.siemens.com/motioncontrol/aerospace