8.0 ton 9.0 ton 10.0 ton 12.0 ton 13.5 ton 15.0 ton 16.0 ton - dp160n spec she… · 7 models to...

8.0 ton

9.0 ton

10.0 ton

12.0 ton

13.5 ton

15.0 ton

16.0 ton

24809_25246-ECAT0066 #175.indd 124809_25246-ECAT0066 #175.indd 1 4/14/08 2:07:22 PM4/14/08 2:07:22 PM

7 MODELS TO CHOOSE FROM

MODEL WHEELBASE CAPACITY DIESEL ENGINE (mm) (t/600mm LC)

DP80N 2650 8.0 6M60 - TL

DP90N 2650 9.0 6M60 - TL

DP100N 2800 10.0 6M60 - TL

DP120N 2800 12.0 6M60 - TL

DP135N 2800 13.5 6M60 - TL

DP150N 3100 15.0 6M60 - TL

DP160N 3300 16.0 6M60 - TL

1

ADD POWER TO YOUR BUSINESS

High-performance durability – for measurably

improved productivity. When lift trucks are crucial

to your productivity, you need machines you can

rely on for top capabilities – which is what Cat

Lift Trucks deliver in these diesel-engine powered

lift trucks, with lifting capacities of 8.0 to 16.0 ton.

The commitment to manufacturing quality of Cat Lift

Trucks means that these trucks will tackle the toughest

workloads in the harshest conditions – while providing

operating conditions for drivers that are easier and

safer than ever before, allowing for more effi cient work

over longer periods.

The result? Dramatically enhanced on-site performance

that measurably adds to your bottom-line profi tability.


2(*conditions apply)

MAJOR BENEFITS FOR

YOUR OPERATION

These Cat® lift trucks have been built with

major operator and owner benefi ts in mind:

Increased operator productivity – including

hydraulic fi ngertip controls (optional) on the

8.0-16.0 ton models, means drivers can work

longer shifts with increased effi ciency

Improved performance – the diesel engines

generate increased output and the trucks

deliver improved gradeability and faster lifting

speeds.

Reduced ownership costs - less downtime

and more uptime, due to easy- maintenance

design, on-board diagnostics, plus long service

intervals of 500 hours (DP80-160N)*.

Enhanced driver safety and comfort

– thanks to lower emissions, decreased noise

levels and improved all-round visibility.

The DP80-160N models also feature the

Presence Detection System (PDS) which

prevents accidental operation of the truck.

NUMEROUS APPLICATIONS

Tough to beat under all working conditions,

however hot or harsh, dry or dusty, Cat

lift trucks are suitable for a wide range of

applications, including:

Lumberyards and saw mills

Paper and pulp

Hardwood and furniture production

Steel/aluminium industries and foundries

Concrete, brick and block industries

Stone, clay and glass

Stevedoring, roll-on/roll-off applications

Multi-pallet applications

General load handling

Short-term rental


DP80-160N

Modern, stylish and practical, these lift

trucks incorporate advanced ergonomic

design for maximum operating effi ciency,

easy maneuvering in tight areas, plus high

levels of driver comfort and safety. The

compartment has been carefully designed so

that the operator benefi ts from a panoramic

viewpoint and the ergonomic siting of

controls and pedals that are within easy

reach of the adjustable seating position.

The purposeful design of the trucks and curved

styling of the counterweight, with integral lights,

encase machines built for concentrated performance

and effortless productivity.

Masts are mounted over the front axle, on durable

and friction-free rotating points reducing forces

transmitted to the chassis.

The design incorporates rigid mast channels that are

fabricated for increased and reliable performance,

with hydraulic hoses and cables positioned so as not

to obscure the operator’s vision.

Simplex and triplex masts are available on the 8-ton

model, with simplex masts being provided for all

other models.

The Overhead Guard combines maximum protection

for the operator with clear all-round vision through

the angled roof bars, especially when working at

height.

Comprehensive operational safety

features include:

PRESENCE DETECTION SYSTEM (PDS) protects

operator, pedestrians and loads by disengaging drive

and hydraulic functions when the operator leaves

the normal seated operating position

SEATBELT BUZZER sounds when driver returns to

operating position, as a reminder to fasten seatbelt

THE ANTI-RESTART CONTACT SWITCH prevents

damage to starter motor and engine in case operator

restarts engine when already running

BACK-UP BUZZER warns when truck is reversing

PARKING BRAKE ALARM sounds if parking brake

has not been applied

MAST-MOUNTED FLOODLIGHTS

increase safety and productivity in dimly lit areas.

3


THE OPERATOR’S COMPARTMENT is designed to

surround the driver in comfort and safety with all controls and

pedals positioned to facilitate stress-free operation.

On-off access is smooth and easy from both sides, using the

three-point entry system, consisting of open, wide, non-slip

side-steps and hand-grips on the compartment and seat.

A PRODUCTIVE ENVIRONMENT

A FULL SUSPENSION

SEAT incorporating

forward–backward,

weight adjustments,

bolster support, hip

restraint and seat

belt. Also includes

a seat switch for

operator ‘presence

detection’ and seatbelt

buzzer if not worn.

HYDRAULIC

CONTROL

LEVERS are based on

the same technology as

the fi ngertip controls, but

have longer, wider-

spaced levers.

INSTRUMENTATION

CONSOLE with 12

standard functions

that tilts with the

steering column for

consistent visibility.

AUTOMOTIVE-STYLE

PEDALS are positioned

to reduce fatigue.

Separate brake and

inching pedals facilitate

excellent ramp re-

starting and transmission

engagement.

4

POWER-ASSISTED

STEERING makes

maneuvering the truck

light and easy. While

the steering wheel

itself is tiltable and

can be adjusted to suit

individual preference.


5

All main components within the fully integrated power train

– engine, transmission and front axle – have been designed

for an excellent match and superior functionality.

In addition, the engine and transmission are fl oating-

mounted within the chassis structure for exceptional

operator comfort, thanks to ultra-low engine noise plus

minimal vibrations and shock.

Powerful and fuel-effi cient diesel

engines

Complying with the latest exhaust emission

standards and EURO level IIIA regulations

(as amended by 2004/26/EC), the 4-stroke,

6-cylinder direct injection 6M60-TL diesel

engine used in the 8-16 ton models uses

high-pressure common rail technology plus

electronic-controlled injection, turbo charger

and intercooler to deliver excellent torque,

minimal noise, low vibration and high levels

of emission control. The positive crankcase

ventilation system separates oil damp from

blow-by gasses thus reducing exhaust

emissions.

High output and torque at low rpms ensures

excellent performance and engine longevity.

In addition, ‘low’ high-idle speed ensures less

noise and engine wear.

Auto-Shift Transmission

Fully automatic 3-speed transmission transmits

power from engine to front axle and auxiliary

systems, whilst a torque converter ensures

smooth control at all times. The transmission

uses constant mesh gears connected to the

shafts via 5 oil-cooled clutch packs. Automatic

gear selection reduces operational costs – and

the on/off inching system ensures improved

functionality and reduced maintenance.

Reduced noise levels

Thanks to improved design and manufacture,

noise levels have been drastically reduced to

make operation more comfortable, ensuring

better productivity over longer working shifts.

Cooling system

The high pressure cooling system circulates

coolant effi ciently around the engine block,

cyclinder head and through the aluminium core

radiator which provides excellent heat transfer.

Braking system

The standard hydraulic drum braking system,

with pneumatic assistance on the 8 to 15 ton

models, provides safe and effective stopping

power. Drums and brake shoes are protected

by plates that shield them from dirt and

debris, reducing maintenance and maintaining

performance.

Powerful oil cooled discs brakes, available

as standard on the 16.0 ton model and as an

option on other models, provide excellent

stopping performance, even in the toughest

applications.

Steering system

The hydrostatic steering system gives the

operator full ‘lock-to-lock’ turning capabilities

at very low speeds and even while stationary.

The rear axle is a sandwich type fabrication

giving maximum durability and is connected to

the chassis via a bushing arrangement which

allows it to pivot through 4 degrees. This gives

excellent maneuverability on rough surfaces

and uneven yards.


6

DP80-160N

THE POWER TO DELIVER


7

DP80-160N

EASY SERVICE ACCESS

The DP80-160N range has

been designed for easy

daily checks and servicing,

thanks to a unique range

of on-board servicing and

protection features.

EASY DAILY CHECKS of the coolant,

engine oil, transmission oil, hydraulic oil

and brake oil levels can be monitored

via conveniently located sight gauges,

that require no special tools nor tilting

of the operator compartment.

RAPID TROUBLESHOOTING of

electrical components is achieved via

on-board diagnostics with CAN bus

– and the Truck Fault History feature

stores up to 32 fault codes

SERVICE INTERVALS are an

impressively high 500 hours*,

minimising servicing costs.

WHEN MAINTENANCE IS

REQUIRED (above & right) the tilting

operator compartment on these models

swings open, using a manually operated

hydraulic pump, giving unobstructed

access to internal systems and

decreasing downtime.

(*conditions apply)


8


9

DP80-160N

OPTIONS

The range offers several

optional extras so as

to match individual

requirements, including:

A full all-weather cabin with low

noise levels, improved functionality

and features such as full lining and

heating/defrosting/air-conditioning

for exceptional operator comfort.

The large cabin size allows for fi tting

of alternative seats, and there is

generous on-board storage.

STANDARD OPTIONS

All weather cabin

Wide range of

mast heights

Two mast tilt angle

variations

Hydraulic fork positioner

Integral side-shifter

Fingertip Hydraulic Controls (above)

mounted on an adjustable armrest,

allow the operator to control hydraulics

precisely and with minimum effort.

Air intake kit is available for dusty

applications and helps to protect the

engine from debris which could

potentially cause a loss of power or

even damage to the engine.

Oil-cooled disc brakes are available

on the 8-15 ton models (standard on

the 16 ton) giving greater braking

power in heavy duty applications.

Your dealer can supply you with all the

currently available options to precisely

match your application.

DP100N (right)

shown with optional

HYDRAULIC FORK

POSITIONERS


10


11

A WEALTH OF DEALER SERVICES

After sales service

Fully equipped service vans, carrying

specialized tooling and carefully

selected stocks of service items, are

on call to ensure the best quality care

for your fl eet.

Manned by well-trained and dedicated

service technicians, using the latest

technical information and genuine Cat

lift truck parts, ensure inspections and

service operations are carried out to

the highest professional standards.

Maintenance programs

Our individually tailored programs

ensure prompt, professional service

while giving our clients accurate

budgeting and full control over

operating expenses.

And timely maintenance, carried out

by trained Cat lift truck technicians

can minimize downtime and extend

equipment life. Your dealer will be

happy to propose a maintenance plan

that’s right for you.

Financing options to suit your

cashfl ow

Your Cat lift truck dealer can offer

a wide range of fi nancing options

including outright purchase, leasing

and rental agreements, to spread

equipment costs over its working life

in the most tax effi cient way.

Fleet management

We can identify, control, and reduce

the cost of materials handling and

re-engineer your fl eet to improve

utilization.

Your Cat lift truck dealer can provide

further benefi ts to your business,

such as service contracts, training

and safety programs, fl eet audits and

application surveys.

Parts operation

We offer the highest parts availability

in the industry full-line, fi rst-pick, and

higher for current production models,

from our centrally based facility

located.

Depend on us

Our whole organization is geared to

providing a seamless and effi cient

service to keep your operation running

smoothly and profi tably.

Wherever you’re located, however tough the work you do, you’ll fi nd a local Cat® lift truck

dealership and customer support service dedicated to answering your needs with integrity and

dedication to customer satisfaction. Operating closely in partnership with your dealership will

ensure your Cat® lift trucks equipment keeps running with optimum effi ciency at all times –

for outstanding results.


12


Ast = Wa + x + l6 + aAst = Working aisle width with loada = Safety clearance (200 mm) l6 = Pallet length (800 or 1000 mm)b12 = Pallet width (1200 mm)

1.011.021.031.041.051.061.071.08

2.012.022.03

3.013.023.033.043.053.06

4.014.024.034.044.054.064.074.084.094.104.114.124.134.144.154.164.174.184.194.20

5.015.025.035.045.055.065.07

6.016.026.036.046.05

7.017.027.037.047.05

Characteristics

Manufacturer (abbreviation)Manufacturer’s model designationPower source: (battery, diesel, LP gas, petrol)Operator type: pedestrian, (operator)-standing, -seatedLoad capacityAt load centreLoad distanceWheelbaseWeight

Truck weight, without load / including battery (simplex mast, lowest lift height)Axle loading with maximum load, front/rear (simplex mast, lowest lift height)Axle loading without load, front/rear (simplex mast, lowest lift height)Wheels, Drive Train

Tyre type: V=solid, L=pneumatic, SE=solid pneumatic - front/rearTyre dimensions, frontTyre dimensions, rearNumber of wheels, front/rear (x=driven)Track width (centre of tyres), frontTrack width (centre of tyres), rearDimensions

Mast tilt, forwards/backwardsHeight with mast lowered (see tables)Free lift (see tables)Lift height (see tables)Overall height with mast raisedHeight to top of overhead guardSeat heightTow coupling heightOverall lengthLength to fork face (includes fork thickness)Overall widthFork dimensions (thickness, width, length)Fork carriage to DIN 15 173 A/B/noFork carriage widthGround clearance under mast, with loadGround clearance at centre of wheelbase, with load (forks lowered)Working aisle width with 1000 x1200 mm pallets, crosswiseWorking aisle width with 800 x1200 mm pallets, crosswiseTurning circle radiusMinimum distance between centres of rotationPerformance

Travel speed, with/without loadLifting speed, with/without loadLowering speed, with/without loadRated drawbar pull, with/without loadGradeability, with/without loadAcceleration time (10 metres) with/without loadService brakes (mechanical/hydraulic/electric/pneumatic)IC Engine motors

Manufacturer / TypeRated output B to ISO 1585Rated speed to DIN 70 020Number of cylinders / cubic capacityFuel consumption according to VDI cycleMiscellaneous

Type of drive controlMaximum operating pressure for attachmentsOil fl ow for attachmentsNoise level, mean value at operator’s earTowing coupling design / DIN type, ref.

Q (kg)c (mm)x (mm)y (mm)

kg kg kg

b10 (mm)b11 (mm)

α/β °h1 (mm)h2 (mm)h3 (mm)h4 (mm)h6 (mm)h7 (mm)h10 (mm)l1 (mm)l2 (mm)b1/b2 (mm)s / e / l (mm)

b3 (mm)m1 (mm)m2 (mm)Ast (mm)Ast (mm)Wa (mm)b13 (mm)

km/h m/s m/s N % s

kW rpm cm3 l/h / kg/h

bar l/min dB(A)

Cat Lift TruckDP80N

80006006752650

1174017740 / 2000 5890 / 5850

L9.00-20-12PR9.00-20-12PR

4X / 218201755

15 / 1232751604000532528451800565528540652390

64 / 180 / 1220

18252152305925

-38301535

27 / 310.550 / 0.5700.550 / 0.50085600 / 40700

49 / 31-

6M60-TL1102100

6 / 7545-

181---

DieselSeated

drum / pneum - hydr

Torque converter

no

Cat Lift TruckDP90N

90006007552650

1351020290 / 2220 6685 / 6825

L9.00-20-14PR9.00-20-14PR

4X / 218201755

15 / 123520

04000549028451800565546042402390

72 / 180 / 1220

22102052306105

-39301535

26 / 300.440 / 0.4600.440 / 0.40084800 / 46200

39 / 28-

6M60-TL1102100

6 / 7545-

181---

Cat Lift TruckDP100N

100006007552800

1480022290 / 2510 7450 / 7350

L10.00-20-14PR10.00-20-14PR

4X / 219001965

15 / 123590

04000559029151875695551042952515

72 / 180 / 1220

22102202756165

-39901550

24 / 290.460 / 0.4800.460/0.500

86500 / 5020038 / 30

-

6M60-TL1102100

6 / 7545-

206---


120006007652800

1606025190 / 2870 7340 / 8720

L10.00-20-16PR10.00-20-16PR

4X / 219001965

15 / 123590

04000559029151875695559543752515

79 / 180 / 1220

22102202756235

-40501550

23 / 290.460 / 0.4800.460 / 0.50085700 / 49700

33 / 27-

6M60-TL1102100

6 / 7545-

206---

Torque converter

drum / pneum - hydr

DieselSeated

no

DieselSeated

no

drum / pneum - hydr

Torque converter

DieselSeated

no

drum / pneum - hydr

Torque converter

dr

T

Specifi cation

13


Lower Cost of Ownership• Design improvements have extended the

service intervals to 500* hours, thus reducing the total cost of ownership. * Conditions apply

• Vehicle Control Unit controls various functions and allows easy troubleshooting of electronic components.

• Tiltable operator compartment for unobstructed service and reduction of down time.

Unmatched Productivity• Complete model line up with capacities from 8

- 16 ton at 600 mm load centre

• Diesel engine is stage III A compliant according to directive 97/68/EC, amended by 2004/26/EC, due to the use of common rail technology in combination with turbo charger, intercooler, exhaust gas recirculation and a positive crankcase ventilation for low emissions of harmful exhaust gasses.

• Powerful 6M60-TL engine with high output and torque at low rpm’s to match performance and extend service life.

• High lift speed, drawbar pull and gradeability for excellent productivity.

• The range has a modern N-range family styling, consistent with smaller ranges.

Safety and Ergonomics• Safety seat switch prevents truck operation

when the operator is not seated.

• Low noise levels which increase operator comfort.

• Lever hydraulic control (electric over hydraulic)

• Automotive style pedal layout

• Adjustable steering column for comfortable operation

Useful options• Oil cooled disc brakes optional on the complete

range (std on 16 ton) for lower operational costs in hard applications.

• Advanced fingertip hydraulic controls mounted on an adjustable armrest for optimum load handling precision.

• Optional cabin with excellent functionality including:

1. Full lining, optional heater with defrosting and air conditioning for excellent operator comfort

2. All controls and switches are clustered for improved comfort

3. Cabin has flat windows for easy and cost effective service replacement

4. Optional audio preparation

14


13500600795

2800

1770028060 / 3140 7850 / 9850

L12.00-20-18PR12.00-20-18PR

4X / 219051925

15 / 123885

04000593029601915735

575045302600

88 / 180 / 1220

2220260320

6365-

41501550

23 / 300.380 / 0.4000.480 / 0.510

78800 / 5180027 / 26

-

6M60-TL110

21006 / 7545

-

206---


15000600795

3100

1805029930 / 3120 8190 / 9860

L12.00-20-18PR12.00-20-18PR

4X / 219051925

15 / 123885

04000593029601915735

605048302600

88 / 180 / 1220

2220260320

6755-

45451805

23 / 300.380 / 0.4000.480 / 0.510

78400 / 5520025 / 27

-

6M60-TL110

21006 / 7545

-

206---


160006008053300

1895031720 / 3230 8910 / 10040

L12.00-20-20PR12.00-20-20PR

4X / 219051890

15 / 124035

04000603529601915735626050402635

92 / 180 / 1220

22202603207030

-48051975

22 / 300.350 / 0.3700.440 / 0.470

77900 / 6030023 / 29

-

6M60-TL1102100

6 / 7545-

206---

WDB / pneum - hydrdr

r

DieselSeated

no

drum / pneum - hydr

Torque converter

DieselSeated

no

drum / pneum - hydr

Torque converter

DieselSeated

no

Torque converter


QUALITY

RELIABILITY

CUSTOMER SERVICE

24809_25246-ECAT0066 #175.indd 1624809_25246-ECAT0066 #175.indd 16 4/17/08 11:44:52 AM4/17/08 11:44:52 AM

8.0 ton 9.0 ton 10.0 ton 12.0 ton 13.5 ton 15.0 ton 16.0 ton - dp160n spec she… · 7 models to...

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