9 - chemtrend - the future is water · •solve long-standing industry problems that affect...
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IACMI/C1 The Evolution of CompositesChem-Trend Mold Release Agents
The Future is WaterNashville, TN March 20, 2019
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AGENDA:• Ownership & Organization Structure• Global Reach• Markets served• R&D and Innovation• The Future is Water• Cleaners and Mold Primers• Mold Sealers and Mold Release Agents• Summary• Questions and Discussion
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Ownership & Organization Structure
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Ownership Structure
Freudenberg Chemical Specialities
High-Performance LubricantsRelease Agents,Purging Compounds, MMP Specialty Lubrication
Surface Treatments Confectionary Coatings
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Global Reach
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Manufacturing Near Our Customers
Valinhos, Brazil
Howell, USA (MP) Norderstedt, Germany
Qingpu, China
Anseong, S. Korea
Howell, USA (GR) Mysore, India
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Markets Served
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Main Products:• Mould Release
Agents
• Mould Cleaners and Sealers
Key Applications:• HR Foam
• Footwear
• Integral Skin
Main Products:• Semi-Permanent
Release Agents
Key Applications:• General Rubber
• Rubber to Metal Bonding
• Belts and Hoses
Main Products:• Die Lubricants
• Plunger Lubricants
Key Applications:• High Pressure Die
Casting
• Squeeze Casting
Main Products:• Semi-Permanent
Release Agents
• Mold Cleaners and Sealers
Key Applications:• Advanced Composites
• Fiber-Reinforced Plastics
Main Products:• Release Agents
• Plate/Platen/Screen Sealers and Primers
Key Applications:• OSB
• MDF
• Particle Board
Main Products:• Tire Paints
• Bladder Coatings
• Mould Treatments
Key Applications:• Pneumatic Tire
Manufacturing and Retreading
Main Products:• Purge Compounds
• Mould Maintenance Products
Key Applications:• Injection Moulding
• Extrusion
• Rotational Moulding
Composites Polyurethane RubberDie Cast
Industries served
Tire Wood CompositeThermoplastics
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End User Markets
AutomotiveAppliancesAerospace
MarineMedical
Electronics Footwear
Packaging Sporting Goods Wind Energy
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Technical Capabilities
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R&D Internal and Global
U.S.• Global DC,PU,RU,CO,TI,WC R&D• Global Applied Research• Global Analytical
Brazil• Regional Development and
Technical Support (All Industries)
• Regional Analytical
Germany• Global TP R&D• Regional R&D (Other Industries)• Regional Analytical
China• R&D / Technical support
(All Industries)• Regional Analytical
India• Regional Development (mainly
DC&PU) and Technical Support
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World-class technical resources
We releaseinnovation
• Global R&D laboratory dedicated to the composites industry
• Industry-leading analytical laboratory• Applied research laboratory• State-of-the-art process simulation equipment• Regional technical support and development
(TS&D) laboratories
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• Solve long-standing industry problems that affect
multiple industry segments
• New chemical development for 3 – 5 yrs. in future
• Scale-up manufacturing feasibility
• Global supply chain coordination for new raw materials
• Registration of new chemicals and polymers with local
regulatory body
Applied Research Laboratory
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Definition of a 500 Year Storm
• A 500 year storm is an event that has a one in 500 probability of occurring in any given year.
• There have been twenty-six 500 year storms since 2010.
• If currently not under EPA restrictions, pressure continues to mount to remove solvents from workplace
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The future is water
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Cleaners and Mold Primers
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• Zyvax FreshStart is a water based cleaner with a mild abrasive.
• Shake container and apply in small areas of mold and spray some water.
• Wipe around small areas and wipe off any excess. Rinse only with water.
• Chemlease MPP 1006W is a water based version of MPP 2180 used for sealing porosity in composite molded or machined tools
• Same application as MPP 2180. 30 minutes between coats and 1 to 2 hours after final coat.
• MPP 1006W will give a semi-gloss finish on the mold as opposed to a high gloss with MPP 2180
Zyvax Fresh Start & Chemlease MPP 1006W
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Sealers and Mold Release Agents
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• Zyvax SealBrite is a water based sealer that works as a barrier coat and also has release properties.
• It is a wipe on and then wipe off application. Wait 15 minute between coats and a final cure of 30 minutes
• Final cure can be accelerated with a heat cure• Zyvax 1070W is a non silicone water based release
that does not require a heat cure• Wipe on leave on application. 5 minute cure between
coats and only a 5 minute cure for the final coat.• Much easier to clean than traditional semi-permanent
cured releases that require media blasts or solvents
Zyvax SealBrite and Zyvax 1070W Release
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More Cost EffectiveEasy to ApplyLow Odor – Solvent FreeNon-FlammableNo Hazardous Shipping ChargesNo Hazardous Storage & DisposalReduction in Personal Protection EquipmentSafer Work EnvironmentReduction of VOC Emissions by Over 95%Better for the Future of Our Environment
Advantages of a Water Based Release System
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Questions and Discussion
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