9. plug and abandonment (15.8.12)_revisjon til eksisterende

Upload: deepak-rana

Post on 26-Feb-2018

233 views

Category:

Documents


1 download

TRANSCRIPT

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    1/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 1 of 35NORSOK standard

    Below is a listing of the main changes

    1. Definitions of suspension, temporary and permanent abandonment

    2. Included more examples of well barrier schematics

    3. Included illustrations for permanent abandonment scenarios (9.5.3)

    4. Included shale formation as an annulus well barrier element (9.5.4)

    5. Included flow charts for establishing permanent barriers (9.5.6 and 9.5.7)

    6. Included requirements for XT removal

    Table of Contents

    9.1 General .......................................................................................................... 19.2

    Well barrier schematics ................................................................................. 2

    9.3 Suspension .................................................................................................... 2

    9.3.1

    General ................................................................................................... 29.3.2

    Well barrier schematics ........................................................................... 3

    9.4 Temporary abandonment .............................................................................. 59.4.1

    General ................................................................................................... 5

    9.4.2 Well barrier schematics ........................................................................... 69.5

    Permanent abandonment ............................................................................ 15

    9.5.1 General ................................................................................................. 159.5.2

    Well barrier schematics ......................................................................... 17

    9.5.3 Examples for different permanent P&A options .................................... 249.5.4

    Formation as well barrier element ......................................................... 26

    9.5.5 Sidetracking .......................................................................................... 26

    9.5.6

    Section milling to establish permanent barriers ..................................... 27

    9.5.7

    Alternative method to establish permanent barriers .............................. 29

    9.5.8 Materials ............................................................................................... 309.6

    Well control action procedures and drills ..................................................... 31

    9.6.1 Well control action procedures .............................................................. 319.6.2

    Well control action drills ........................................................................ 31

    9.6.3 Well control requirements ..................................................................... 319.7

    Suspension, plugging and abandonment design ......................................... 31

    9.7.1 Design basis, premises and assumptions ............................................. 319.7.2

    Load cases............................................................................................ 32

    9.8 Other topics ................................................................................................. 32

    9.8.1

    Risks ..................................................................................................... 32

    9.8.2

    Removing equipment above seabed ..................................................... 33

    9.9 Vertical Xmas tree (VXT) removal .............................................................. 349.10

    Horizontal Xmas tree removal .................................................................. 35

    9 Plugging, abandonment and suspension

    9.1 General

    This section covers requirements and guidelines for well integrity during plugging of wells inconnection with

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    2/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 2 of 35NORSOK standard

    a) temporary suspension of well activities and operations,b) temporary or permanent abandonment of wells,c) permanent abandonment of a section of a well (side tracking, slot recovery) to construct a new

    wellbore with a new geological well target.

    The purpose of this section is to describe the establishment of well barriers by use of WBEs andadditional requirements and guidelines to execute this activity in a safe manner with focus on isolationof permeable formations/reservoirs/sources of outflow, both from each other in the wellbore, and fromsurface.

    Requirements for isolation of formations, fluids and pressures for temporary and permanentabandonment are the same. However, choice of WBEs may be different to account for abandonmenttime, and ability to reenter the well or resume operations after temporary abandonment.

    9.2 Well barrier schematics

    Well barrier schematics (WBS) shall be prepared for each well activity and operation.

    A final verified WBS for the well status upon completion of operations shall be in place.

    Samples of well barrier schematics for selected situations are presented.

    9.3 Suspension

    9.3.1 General

    Suspension of a production or injection well is defined as a well status, where the well is temporarilyplugged, XT is installed, and the well barriers are monitored.

    Suspension of a well under construct ion or intervention is defined as a well status,where the well operation is suspended without removing the well control equipment.

    Example: Disconnect due to WOW

    Well barriers and WBE material(s) shall have sufficient integrity to meet the suspension period,including contingency. The suspended wellbore should be monitored throughout the suspensionperiod.

    The following number of well barriers shall be in place to safely suspend the wellbore:

    Suspension Formation

    Two well barriers Potential source of inflow or reservoir exposed (hydrocarbons present)

    One well barrier Formation with normal pressure (or less)

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    3/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 3 of 35NORSOK standard

    9.3.2 Well barrier schematics

    Suspended well, Hang off/disconnect of marine riser 9.3.2a

    UPR

    LPR

    APR

    Drilling

    BOP

    SSR

    Well barrier elements WBEAC

    table

    Verification/Monitoring

    Primary Well Barrier1. Fluid column 1 Time limited barrier

    2.

    3.

    4.

    5.

    6.

    7.

    Secondary Well Barrier

    1. Casing cement 22 Last casing

    2. Casing 2

    3. Wellhead 5

    4. BOP 4

    5.

    6.

    7.

    Notes:

    Well Integrity issues Comments/Notes

    9.3.2a Suspension, Hang of f/Disconnect

    of main riser

    MPR

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    4/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 4 of 35NORSOK standard

    Suspended well, completed well w ith deep set mechanical plug 9.3.2b

    Well barrier elements SeeWBEAC

    table

    Verification/Monitoring

    Primary Well Barrier1. Formation at 9 5/8

    casing windown/a

    2. 9 5/8 Productioncasing cement (up toprod packer)

    22

    3. 9 5/8 Productioncasing

    4. (up to prod packer)

    2

    5. Production packer 76. Deepset plug 6

    Secondary Well Barrier1. Formation at prod

    packern/a

    2. 9 5/8 Productioncasing cement (aboveprod packer)

    22

    3. 10 x 9 5/8Production casing

    2

    4. 10 Production

    casing hanger with sealassembly

    5

    5. Tubing hanger withseals

    10

    6. Tubing hanger crownplug

    11

    7. X-mas treevalves/connector

    31

    8. X-mas tree body 31

    Notes:

    Well Integrity issues Comments/Notes

    9.3.2b Suspended well, Completed well

    with a deep set mechanical plug

    13 3/8" csg Xxx

    mTVD

    10 3/4"-9 5/8" XOV

    Xxx mTVD

    20" csg XxxmTVD

    PT

    Reservoir

    7" csg Xxx mTVD

    Surface casing

    Intermediate casing

    9 5/8" csg Xxx mTVD

    Production casing

    Liner

    DHSV

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    5/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 5 of 35NORSOK standard

    9.4 Temporary abandonment

    9.4.1 General

    Temporary abandonment is defined as a well status in which the well has been temporarily pluggedwhere the BOP or XT has been removed, and the well barriers are not continuously monitored.

    It shall be possible to re-enter temporary abandoned wells in a safe manner for the planned durationof the temporary abandonment.

    In general the following number of well barriers shall be in place to safely re-enter the wellbore.

    Temporary P&A Formation

    Two well barriers Potential source of inflow or reservoir exposed (hydrocarbons present)

    One well barrier Formation with normal pressure (or less)

    For temporarily abandoned wellbores, the selected WBE material(s) shall have sufficient integrity tomeet the abandonment period times two.

    Prior to temporary abandonment, the future plans for the well shall be documented.

    Temporarily abandoned subsea wells shall be protected from external loads in areas with fishingactivities, or other seabed activities. For deep water wells, temporary seabed protection can beomitted if there is confirmation of no such activities in the area and at the depth of the abandonedseabed installations.

    For temporary abandoned surface completed wells, it shall be possible to monitor the pressure in theA annulus and in the tubing.

    For temporary abandoned subsea completed wells that are planned to be abandoned for more thanone year, a yearly program for monitoring and observation shall be established and implemented.

    The pressure in the tubing and A annulus shall be monitored if a subsea completed well is planned tobe abandoned for more than one year or not tied back to a production facility. The followingrequirements are to be met:

    Production/injection packer and tubing hanger is pressure tested.

    Tubing is pressure tested.

    The DHSV is closed and pressure/function tested.

    All valves in the X-mas tree have been pressure tested with zero leak rate/function tested and

    are closed. For wells with horizontal X-mas trees, the tree cap and tubing hanger crown plug shall be

    pressure tested.

    If monitoring is not practicable, an acceptable alternative may be to install a deep set well barrierelement plug.

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    6/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 6 of 35NORSOK standard

    9.4.2 Well barrier schematics

    Temporary abandonment, reservoir exposed 9.4.2a

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    7/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 7 of 35NORSOK standard

    Temporary abandonment, reservoir exposed - Casing 9.4.2b

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    8/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 8 of 35NORSOK standard

    Temporary abandonment, no permeable formation exposed - Liner 9.4.2c

    Well barrier elements WBEACtable

    Verification/Monitoring

    Primary Well Barrier Open hole

    1. Cement plug 2428

    Set as deep as possible withverified cement in casing annulus

    2. Casing cement 223. Formation at the shoe na

    Secondary Well Barrier Open hole

    1. Casing cement 22

    2. Casing cement or mechanicalplug

    2428

    Shallow plug

    3. Liner top packer 43 Grade: V1

    4. Formation

    Well Integrit y issues Comments/Notes

    9.4.2c Temporary abandonment, no

    permeable formation exposed - Liner

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    9/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 9 of 35NORSOK standard

    Temporary abandonment, no permeable formation exposed Casing 9.4.2d

    Well barrier elements WBEACtable

    Verification/Monitoring

    Primary Well Barrier Open hole

    1. Cement plug 2428

    Set as deep as possible withverified cement in casing annulus

    2. Casing cement 22

    3. Formation at the shoe na

    Secondary Well Barrier Open hole

    1. Casing cement 22

    2. Casing cement or mechanicalplug

    2428

    Shallow plug

    3. Liner top packer 43 Grade: V1

    4. Formation

    Well Integrity issues Comments/Notes

    9.4.2d Temporary abandonment, no

    permeable formation exposed - Casing

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    10/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 10 of 35NORSOK standard

    Temporary abandonment, non perforated well - Liner 9.4.2e

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    11/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 11 of 35NORSOK standard

    Temporary abandonment, non perforated well - Casing 9.4.2f

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    12/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 12 of 35NORSOK standard

    Temporary abandonment, impermeable formation w ith over pressure, non perforated9.4.2g

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    13/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 13 of 35NORSOK standard

    Temporary abandonment, perforated well with BOP or XT removed - Liner 9.4.2h

    Well barrier elements SeeWBEAC

    table

    Verification/Monitoring

    Primary Well Barrier1. Casing (liner) cement 22

    2. Casing (liner) 2 Liner above perforations.3. Liner top packer 43

    4. Casing 2 Below production packer.

    5. Production packer 7 50 m below TOC in casingannulus.

    6. Completion string 25

    7. Deep set tubing plug 6

    Secondary Well Barrier1. Casing cement 22 Above production packer.

    2. Casing 2 Common WBE, between liner toppacker and production packer.

    3. Wellhead 5

    4. Tubing hanger 10

    5. Tubing hanger plug 11

    Notes:

    Well Integrity issues Comments/Notes

    9.4.2h Temporary abandonment,

    Perforated well with BOP or production

    tree removed Liner

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    14/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 14 of 35NORSOK standard

    Temporary abandonment, perforated well with BOP or XT removed - Casing 9.4.2i

    Well barrier elements SeeWBEAC

    table

    Verification/Monitoring

    Primary Well Barrier

    1. Casing cement 22

    2. Casing 2 Above perforations.

    3. Production packer 7

    4. Completion string 25

    5. Deep set tubing plug 6

    Secondary Well Barrier

    1. Casing cement 22 Intermediate casing.

    2. Casing 2 Intermediate casing.

    3. Wellhead 5

    4. Tubing hanger 10

    5. Tubing hanger plug 11

    Well Integrity issues Comments/Notes

    9.4.2i Temporary abandonment,

    Perforated well with BOP or production

    tree removed - Casing

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    15/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 15 of 35NORSOK standard

    9.5 Permanent abandonment

    9.5.1 General

    This section covers requirements and guidelines for well integrity during permanent abandonment.

    Permanently plugged wells shall be abandoned with an eternal perspective taking into account theeffects of any foreseeable chemical and geological processes.

    The following number of well barriers to the external environment shall be fulfilled.

    Permanent P&A Formation

    Two well barriers Potential source of inflow or reservoir exposed (hydrocarbons present)

    One well barrier Formation with normal pressure (or less)

    The following individual or combined well barriers/isolations shall be a result of well plugging activities.

    Name Function Requirement to depth position

    Primary wellbarrier

    First well barrier against apotential source of inflow. Toisolate a potential source ofinflow from flowing tosurface/seabed

    The base of the barrier shall bepositioned at a depth where wellboreintegrity is higher than potentialpressure below, see 4.2.3.5.7 Testingof formation.

    Secondarywell barrier

    Backup to the primary wellbarrier, against a potentialsource of inflow.

    As above.

    Crossflow wellbarrier

    To prevent flow betweenformations (where crossflow isnot acceptable). May alsofunction as primary well barrierfor the reservoir below.

    As above.

    Environmentalisolation plug*

    To isolate the full cross sectionalwellbore. To prevent movementof wellbore fluids to theenvironment.

    The selected position should bedocumented**.

    *A well barrier may also function as an environmental plug.

    **The environmental isolation plug should be of sufficient length to ensure containment.

    Overburden formation should be assessed for abandonment requirements. Shallower permeablezones shall be plugged according to the same principle.

    Multiple reservoir zones/perforations located within the same pressure regime can be regarded as onereservoir for which a primary and secondary well barrier shall be installed (see illustration).

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    16/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 16 of 35NORSOK standard

    9.5.1.1 Permanent well barriers

    Permanent well barriers shall extend across the full cross section of the well, include all annuli andseal both vertically and horizontally (see illustration). The well barrier(s) shallbe placed adjacent to an impermeable formation.

    Casing cement shall be verified to ensure a vertical and horizontal seal. Ifcasing cement is verified by logging, minimum 30 m cumulative interval withacceptable bonding is required to act as a permanent external barrier. For theinternal permanent barrier requirement, refer to WBEAC 24. An internal WBEshall be positioned over the entire interval where there is a verified externalWBE (across all annuli).

    A permanent well barrier should have the following characteristics:

    a) Provide long term integrity (eternal perspective)b) Impermeablec) Non shrinkingd) Able to withstand mechanical loads/impacte) Resistant to chemicals/ substances (H2S, CO2 and hydrocarbons)f) Wetting to ensure bonding to steelg) Not harmful to the steel tubulars integrity

    Steel tubulars are not an acceptable permanent WBE unless supported by cement or a pluggingmaterial with similar functional properties as listed above (internal and external).

    Elastomer sealing components in WBEs are not acceptable for permanent well barriers.

    Cement in the liner lap is accepted as a permanent WBE when pressure tested from above (beforeinstallation of liner top packer).

    Removal of downhole equipment is not required as long as the integrity of the well barriers isachieved.

    Control cables and lines shall be removed from areas where permanent well barriers are installed, ifthey can create vertical leak paths through the well barrier. Completions should be designed tofacilitate the setting of annular cement plugs as a well barrier.

    When completion tubulars are left in the well and permanent well barriers are installed in the tubingand annulus, the position and integrity of the barriers shall be verified.

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    17/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 17 of 35NORSOK standard

    If it can be documented that placing one continuous cement (with compensating measures ref to EAC24) plug is as reliable as two independent cement plugs to establish an internal barrier(s), this may beacceptable.

    9.5.2 Well barrier schematics

    Permanent abandonment - Open hole 9.5.2 a

    Casing/

    No source

    of outflow

    Liner/

    reservoir

    Well barrier elements WBEACtable

    Verification/Monitoring

    Primary Well Barrier

    1. Cement plug 24 Open hole

    Or (Primary well barrier, lastopen hole)

    1. Casing cement 22

    2. Cement plug 24 Transition plug across casingshoe

    Secondary Well Barrier

    1. Casing cement 22

    2. Cement plug 24 Cased hole cement plug installedon top of a mechanical plug

    Environmental Isolation plug

    1. Cement plug 24 Cased hole cement plug

    2. Casing cement 22 Surface casing

    Well Integrity issues Comments/Notes

    9.5.2a Permanent abando nment, open

    hole

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    18/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 18 of 35NORSOK standard

    Permanent abandonment Perforated well, tubing left in hole 9.5.2 b

    Well barrier elements SeeWBEAC

    table

    Verification/Monitoring

    Primary Well Barrier

    1. Liner cement 22

    2. Cement plug 24 Across and above perforations

    Secondary Well Barrier

    1. Casing cement 22

    2. Cement plug 24 Inside and outside of the tubing

    Environmental Isolation plug

    1. Cement plug 24

    2. Casing cement 22 Surface casing

    Well Integrit y issues Comments/Notes

    9.5.2b Permanent abandonment,

    perforated well, tubing left in hole

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    19/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 19 of 35NORSOK standard

    Permanent abandonment Perforated well, tubing removed 9.5.2 c

    Well barrier elements SeeWBEAC

    table

    Verification/Monitoring

    Primary Well Barrier

    1. Liner cement 22

    2. Cement plug 24 Across and above perforations

    Secondary Well Barrier

    1. Casing cement 22

    2. Cement plug 24 Across the liner plug.

    Environmental Isolation plug

    1. Cement plug 24

    2. Casing cement 22 Surface casing

    Well Integrity issues Comments/Notes

    9.5.2c Permanent abandonment,

    perforated well, tubing removed

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    20/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 20 of 35NORSOK standard

    Permanent abandonment, Multi bore with slotted liners or sand screens with plug 9.5.2d

    Well barrier elements WBEACtable

    Verification/Monitoring

    Primary Well Barrier - Reservoir

    1. Cement plug 22 Across and above theperforations

    Secondary Well Barrier - Reservoir1. Casing cement 22

    2. Casing cement 2428

    Across the liner plug

    Environmental Isolation plug

    1. Cement plug 24

    2. Casing cement 22 Surface casing

    Well Integrity issues Comments/Notes

    9.5.2d Permanent abando nment,

    multibore with slotted liners or sand

    screens with pl ug

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    21/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 21 of 35NORSOK standard

    Permanent abandonment, Multi bore with slotted liners or sand screens without plug 9.5.2e

    Well barrier elements WBEACtable

    Verification/Monitoring

    Primary Well Barrier Reservoir

    1. Cement plug 22 Across and above theperforations

    Secondary Well Barrier Reservoir1. Casing cement 22

    2. Casing cement or mechanicalplug

    2428

    Across the liner plug

    Environmental Isolation plug

    1. Cement plug 24

    2. Casing cement 22 Surface casing

    Well Integrity issues Comments/Notes

    9.5.2e Permanent abando nment,

    multibore with slotted liners or sand

    screens without plug

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    22/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 22 of 35NORSOK standard

    Permanent abandonment, Slotted liners in multiple reservoirs 9.5.2f

    Well barrier elements WBEACtable

    Verification/Monitoring

    Primary Well Barrier1. Cement plug 24 Through liner and across casing

    shoe / open hole

    Secondary Well Barrier1. Casing cement 22

    2. Cement plug 24 Across the liner top

    Primary Well Barrier

    1. Cement plug 24 Squeezed into perforatedcasing/annulus above potentialreservoir

    Secondary Well Barrier

    1. Casing cement 22

    2. Cement plug 24

    Environmental Isolation plug

    1. Cement plug 24 Cased hole

    2. Casing cement 22 Surface casing

    Well Integrity issues Comments/Notes

    9.5.2f Permanent abandonment, Slotted

    line in multiple reservoirs

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    23/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 23 of 35NORSOK standard

    Permanent abandonment, Slotted liners in multiple reservoirs Intermediate casing cemented to

    previous casing shoe 9.5.2g

    Well barrier elements WBEACtable

    Verification/Monitoring

    Primary Well Barrier1. Cement plug 24 Through liner and across casing

    shoe / open hole

    Secondary Well Barrier1. Casing cement 22

    2. Cement plug 24 Across the liner top

    Primary Well Barrier

    1. Cement plug 24 Squeezed into perforatedcasing/annulus above potentialreservoir

    Secondary Well Barrier

    1. Casing cement 22

    2. Cement plug 24

    Environmental Isolation

    1. Cement plug 24 Cased hole

    2. Casing cement 22 Surface casing

    Well Integrity issues Comments/Notes

    9.5.2g Permanent abandonment, Slotted

    line in mult iple reservoirs Intermediate

    casing cemented to previous casing

    shoe

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    24/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 24 of 35NORSOK standard

    9.5.3 Examples for different permanent P&A options

    The following illustrations show permanent P&A options.

    Example A

    The last open hole section of a wellbore can be abandoned permanently by setting an open hole

    cement plug across/above the reservoir and an additional cement plug from the open hole into the

    casing (the minimum requirements are illustrated in figures below):

    The requirement is to have sufficient wellbore (formation) integrity at the base of both well barriers.

    Secondary

    100 m

    Verification:

    Tag OH plug.

    P&A open hole and inside

    casing plugs

    Plug lengths:

    minimum 100 m

    min50m

    min30mo

    fverifiedloggedcement

    min50m

    Primary

    100 m

    Verification:

    Pressure test plug

    inside casing

    min50mi

    nOH

    andmin50mi

    nsidecsg

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    25/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 25 of 35NORSOK standard

    Example B

    The last open hole section of a wellbore or a perforated casing/liner can be abandoned permanentlyby setting two back to back cement plugs from the reservoir (or as close as possible to the reservoir),providing the casing cement is verified in the annulus.

    The internal cement plug lengths shall cover the cumulative logged interval in the annulus.

    Reservoir/perm.

    fm with

    overpressure

    Secondary

    50 m

    Verification:

    Tag and

    pressure test

    primary plug

    50 m inside

    casing

    P&A two back to back cement

    plugs

    2 x 30 m verified

    logged cement

    Primary

    100 m

    Verification:

    Volume control(Set on pressure

    tested fundament)

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    26/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 26 of 35NORSOK standard

    Example C

    A wellbore can be abandoned permanently by setting a mechanical plug to serve as a fundament for asingle cement plug.

    The internal cement plug length shall cover the cumulative logged interval in the annulus

    Primary

    Verification:

    Pressure tested

    fundament

    P&A Single cement plug

    with mechanical plug

    foundation

    Secondary

    Reservoir/

    perm. fm with

    overpressure

    Verification:

    Tag cement plug2 x 30 m

    verified

    logged cement

    Formation as annulus well barrier element

    Bonded and impermeable in-situ formation (e.g. shale, salt) is accepted as an annulus well barrierelement if qualified according to WBEAC 52 (Shale Formation).

    9.5.4 Sidetracking

    The original wellbore should be permanently abandoned prior to a side-track/ slot recovery. A wellbarrier can be shared to function as well barrier for more than one well bore.

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    27/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 27 of 35NORSOK standard

    9.5.5 Section milling to establish permanent barriers

    The following method can be applied when section milling is required to establish well barriers.

    Log casing annulus

    to verify bonded

    formation/cement

    Verified with

    sufficient length to

    act as barrier?

    Sufficient length

    with bond to act as

    foundation?

    Place cement plug

    from fundament

    and minimum 50m

    across window

    Install and test

    mech plug in

    bonded area

    WOC and tag

    Place second

    cement plug from

    top of first plug

    and 50 m into

    casing

    WOC and leak

    test to 70 bar

    above leak off

    Yes No

    Yes

    Install and test

    mech plug in

    casing as close as

    possible to source

    of inflow

    Perforate and performlow pressure cement

    squeeze to establish an

    external fundament

    (other means to

    establish fundament

    can be used)

    Section mill and

    underream/wash to

    expose formation

    No

    Mill 100 m Mill > 50 m

    Evaluate situation.

    Consider further section

    milling

    Place cement plug

    from fundament to

    50 m into casing

    WOC and leak

    test to 70 bar

    above leak off

    Establish

    secondary barrier

    in same manner

    as primary

    (another 50 msection mill above

    bonded area etc)

    No

    Yes

    Primary and

    secondary barriers

    established

    Re-establishing

    annulus barrier not

    necessary

    Establish internal

    barrier

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    28/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 28 of 35NORSOK standard

    Example

    For wells with poor casing cement or no access to the last open hole section,section milling (removal of casing) is an alternative method for placing cementin contact with formation to form permanent barriers.

    Milling window:

    minimum 100 m

    P&A section milling

    Verification:

    Tag

    Verification:

    Pressure test

    min 50 m

    min 50 m

    min 50 m Milling window:

    minimum 50 m

    Verification:

    Pressure test

    cement plug

    inside casing

    min 50 m

    max 50 m

    min 50 m

    min 50 m

    Reservoir/

    perm. fm with

    overpressure

    Reservoir/

    perm. fm with

    overpressure

    Verification:

    Pressure test

    cement plug

    inside casing

    Milling window:

    minimum 50 m

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    29/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 29 of 35NORSOK standard

    9.5.6 Alternative method to establish permanent barriers

    The use of alternative methods to establish the barriers shall be verified and documented.

    Log casing annulus

    to verify bonded

    formation/cement

    Verified with

    sufficient length to

    act as barrier?

    Re-establishing

    annulus barrier not

    necessary

    Sufficient length

    with bond to act as

    foundation?

    Establish internal

    fundament if

    required

    Yes No

    Yes

    Install and test

    mech plug in

    casing as close as

    possible to source

    of inflow

    Perforate and perform

    low pressure cement

    squeeze to establish an

    external fundament

    (alternative methods to

    establish a fundament

    can be used)

    Establish annulus

    communication (perforate

    interval)

    No

    Place continuous plug from

    fundament to 50m above top perf

    Establish internal

    barrier

    Circulate the casing annulus to

    create a clean, water-wet interval

    for bonding

    Establish secondary barrier in

    same manner as primary

    Primary and

    secondary barriersestablished

    Squeeze cement perforations

    Leak test to 70 bar above leak off

    Drill or clean out and re-log to

    confirm 50 m annulus seal

    Set internal cement plug across

    interval with annulus seal.

    ALTERNATIVE METHODS

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    30/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 30 of 35NORSOK standard

    Example

    For wells with poor casing cement or no access to the last open hole section, analternative method for placing cement in contact with formation to form permanentbarriers can be used.

    External verification may be omitted once a geological specific interval track record isestablished and documented.

    Min 50 m

    Min 50 m

    Min 50 m

    Internal Verification:

    Tag and pressure test

    Internal Verification:

    Pressure test

    External Verification:

    Logging

    External Verification:

    Logging

    Fundament:

    Internal and external

    required

    P&A alternative method

    9.5.7 Materials

    The materials used in well barriers for plugging of wells shall withstand the load and environmentalconditions the well barriers may be exposed to for the planned abandonment period. The suitability ofthe selected plugging materials shall be verified and documented. Degradation of the casing shouldbe considered.

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    31/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 31 of 35NORSOK standard

    9.6 Well control action procedures and drills

    9.6.1 Well control action procedures

    The following table describes incident scenarios in which well control action procedures should beavailable (if applicable) to deal with the incidents should they occur. This list is not comprehensive and

    additional scenarios may be applied based on the actual planned activity.

    Item Descrip tion Comments

    1. Cutting of casing. Trapped gas pressure in casingannulus.

    2. (SSW) Pulling casing hanger seal assembly. Trapped gas pressure in casingannulus.

    3. Re-entry of suspended or temporary abandonedwells.

    Account for trapped pressure underplugs due to possible failure ofsuspension plugs.

    9.6.2 Well control action drills

    The following well control action drills should be performed:

    Item Descrip tion Comments

    1. Pressure build-up, or lost circulation in connection witha cutting casing operation.

    To verify crew response in applyingcorrect well control practices.

    2. Loss of well barrier while performing an inflow test.

    9.6.3 Well cont rol requirements

    Cutting/perforating the casing and retrieving seal assemblies shall be performed with active pressurecontrol equipment in place to prevent uncontrolled flow from annuli between casings and into thewell/riser

    9.7 Suspension, plugging and abandonment design

    9.7.1 Design basis, premises and assumptions

    All potential sources of inflow shall be documented.

    All well barrier elements used for plugging of wells shall withstand the load and environmentalconditions they may be exposed to for the abandonment period.

    The following information should be gathered as a basis of the well barrier design and abandonment:

    a) Well configuration (original and present) including depths and specification of permeableformations, casing strings, cement behind casing status, well bores, side-tracks, etc.

    b) Stratigraphic sequence of each wellbore showing reservoir(s) and information about theircurrent and future production potential, where reservoir fluids and pressures (initial, currentand in an eternal perspective) are included.

    c) Logs, data and information from cementing operations in the well.

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    32/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 32 of 35NORSOK standard

    d) Formations with suitable well barrier element properties (i.e. strength, impermeability, absenceof fractures and faulting)

    e) Specific well conditions such as scale build up, casing wear, collapsed casing, fill, H2S, CO2,hydrates, benzene or similar issues.

    The design of well barriers consisting cement or alternative materials should account for uncertainties

    relating to

    f) downhole placement techniques,

    g) minimum volumes required to mix a homogenous slurry,

    h) surface volume control,

    i) pump efficiency/ -parameters,

    j) contamination of fluids,

    k) shrinkage of cement or plugging material

    l) centralisation.

    9.7.2 Load cases

    A combination of the functional and environmental loads shall be designed for.

    For permanently abandoned wells, the specific gravity of well fluid accounted for in the design shall asa maximum be equal to a seawater gradient.

    The following load cases should be applied for the abandonment design:

    Item Descrip tion Comments

    1. Minimum depth of primary and secondary well

    barriers for each reservoir/potential source of inflow,taking the worst anticipated reservoir pressure forthe abandonment period into account.

    Not shallower than the wellbore

    (formation) integrity at these depths.Reservoir pressure may for permanentabandonment revert to initial/virginlevel. It should take into account re-development scenarios or gas storageif applicable.

    2. Pressure testing of casing plugs. Criteria as given in WBEAC 24.

    3. Burst pressure limitations on casing string at thedepths where temporary abandonment plugs areinstalled.

    Cannot set plug higher than the burstrating allows (less wear factors).

    4. Collapse loads from seabed subsidence or reservoircompaction.

    The effects of seabed subsidenceabove or in connection with the

    reservoir shall be included.

    9.8 Other topics

    9.8.1 Risks

    Design and operational risks shall be assessed. Typical risk could include:a) pressure and wellbore (formation) integrity uncertainties,b) time effects:

    long term development of reservoir pressure deterioration of materials used

    sagging of weight materials in well fluidsc) scale in production tubing,d) H2S or CO2,

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    33/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 33 of 35NORSOK standard

    e) release of trapped pressure,f) unknown status of equipment or materials,g) environmental issues.

    9.8.2 Removing equipment above seabed

    For permanent abandonment wells, the wellhead and casings shall be removed below the seabed.

    The cutting depth shall be sufficient to prevent conflict with other marine activities. Local conditionssuch as soil and seabed scouring due to sea current should be considered. For deepwater wells, itmay be acceptable to leave or cover the wellhead/structure.

    Mechanical or abrasive cutting is the preferred method for removal of the casing/conductor at seabed.

    Use of explosives to cut casing/conductor is acceptable only if measures are implemented (Example:directed/ shaped charges providing upward and downward protection) which reduces the risk tosurrounding environment to the same level as other means of cutting.

    The location shall be inspected to ensure no other obstructions related to the drilling and well activitiesare left behind on the sea floor.

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    34/35

    NORSOK Standard D-010 Rev. 4, August 2012

    Page 34 of 35NORSOK standard

    9.9 Vert ical Xmas tree (VXT) removal

    The table below describes well barrier requirements when removing a VXT.

    Fluid Possible tomonitor primary

    well barrier?

    Primary well barrierelement

    Secondary well barrierelement

    Compensatingmeasures

    Light fluid(under-balanced)

    Yes (downholepressure gaugeor tubing toannuluscommunication)

    Deep set mechanicalbridge plug

    Inflow testedDHSV and dropprotection device accepted ifDHSV has zeroleakage, or

    a BPV/tubinghanger plug, or

    a shallow setmechanical bridgeplug

    Status of primarywell barrier to bemonitored at alltimes on DHPGor a-annuluspressure

    No Deep setmechanical bridgeplug

    a BPV/tubinghanger plug, or

    a shallow setmechanical bridgeplug

    Inflow testedDHSV ascompensatingmeasure due tonot able tomonitor primarybarrier

    Heavyfluid(over-balanced)

    Yes (tubing toannuluscommunication)

    Deep setmechanical bridgeplug and brine/mudabove plug, or

    Kill pill and brine or

    kill mud fromperforations/screento surface

    Inflow testedDHSV and dropprotection device accepted ifDHSV has zeroleakage, or

    a BPV/tubinghanger plug, or

    a shallow setmechanical bridgeplug

    Fluid level orapplied pressureto be monitoredon A-annulus

    No Deep setmechanical bridgeplug and brine/mudabove plug

    Inflow testedDHSV and dropprotection device accepted ifDHSV has zeroleakage, or

    a BPV/tubinghanger plug, or

    a shallow setmechanical bridgeplug

    No Kill pill and brine orkill mud fromperforations/screento surface

    a BPV/tubinghanger plug, or

    a shallow setmechanical bridgeplug

    Inflow testedDHSV ascompensatingmeasure due tonot able tomonitor primarywell barrier

  • 7/25/2019 9. Plug and Abandonment (15.8.12)_revisjon Til Eksisterende

    35/35

    NORSOK Standard D-010 Rev. 4, August 2012

    9.10 Horizontal Xmas tree removal

    A deep set plug shall be installed.

    The production tubing and production annulus shall be displaced to kill fluid. Specific gravity of the kill

    fluid shall give an overbalance with a safety margin at plug depth, prior to pulling the productiontubing.

    When the tubing is removed, a shallow plug shall be installed in production casing prior to removal ofthe XT.