97282 work instructions

of 6 01/20/2015F409-4 Work Instruction Template

Work InstructionsJob 97282-1 Rev. A*97282*

Job Information

Customer Name: Rivian Automotive Validation:

Containment: InHouse Released: Aug 26 2021 12:36PM by Surajit Halder

Part Number(s): PT00031577 D - PT00031577 D

Work Summary

Change the fuses as per the PDF shown

Setup and Tools

Customer Contact: Singh, Jag

Safety:

Additional Items: Boots, Earplugs, Face Mask, Face Shield, Gloves, Safety Glasses

NOTE: These items are not to be used during inspection process and are only allowed in designated areas identified by the customer/facility. Always follow facility rules with regard to cell phone use, smoking, etc.

Reference Procedure: PCD- 10091

Tool/Gauge & Owner: snip tool n/a

Marker(s): n/a

Data Recording Form(s): Atco

Label(s): atco Audits per Shift: 0

Reject/Rework Types

Description Type Code

Put new fuses on that REWORK A

Packaging

Acceptable Parts Rejected Parts

Quantity/Box: TBD Reject Type: All

# of Layers: TBD Location: Reject Bin

Boxes/Layer TBD

Parts/Pallet: TBD

Ship Partials: NO

Comments:

Relabel to C1

Generic Instructions• Place current job instruction and training records on the job board or in the job book, along with any applicable quality alerts, pictures, charts, etc. in the job file.

• Note: Personnel cannot begin the job if their name is not on the training log at the current revision level.

• It is the responsibility of the operators to request parts and packaging when the job is being set up.

• Upon receipt of new job products, verify that:

◦ There is no shipping damage to the container.

◦ Verify the shipping label has correct part number.

• Do not sign or prepare any labels until box (or part) is ready for labeling.

• All parts must be identified as pass, reject, waiting for inspection, waiting for future operations or "other" (other must be defined below)

• Place rejected parts to reject location immediately upon detection.

• Do not touch any production or inspection equipment or tooling unless the work instruction specifically states to use it.

• Do not process any part numbers that are not on a work instruction. Contact the supervisor if this causes any conflicts.

• Where applicable when using test equipment, equipment parameters must be captured/documented in the Work Instruction. Any calibration requirements must be identified on Test Equipment Requirement Checklist and captured/documented in the Work Instruction.

• Stay at work and on task at your assigned work area, and do not talk with customer personnel outside the scope of your assigned job.



Step by Step Work Instructions

3 Step Training Process Performed on all InspectorsSTEP 1: Read the Work Instruction carefully along with the Inspector before beginning the process. Ask questions to ensure the Inspector understands how to conduct the project. STEP 2: Demonstrate the Process by walking through the steps, demonstrating the correct method step by step to the Inspector and encourage them to ask questions or provide feedback as you go. STEP 3: Give the Inspector the opportunity to walk through each step of the Work Instruction with you there to observe, correct, and answer any questions that may come up. Correct mistakes or mishandling by explaining again, why it is important to follow the Work Instruction. Once the Project Coordinator and the Inspector are confident that the job can be done exactly as described in the Work Instruction, the inspector will be added to the training log.

InHouse Data RecordingUse form F410-16 to record the following information:Part NumberWork Order NumberSerial NumberRejectsReason for RejectionTotal Inspected

PPE (Personal Protection Equipment)Per ATCO standard Steel-Toed boots or shoes are required. Also please wear kevlar gloves while working with metal parts

ReworkUse the PDF provide by Jay to do the rework



Work Instruction History Log

Reason For Change Author Revision Date/Level

Initial release Surajit Halder 08/26/2021 - Level A

Training Log

Trainer Trainee Entry

Surajit Halder Mary Woods 8/26/2021 12:47 PM

Surajit Halder Ivy Vidrios 8/26/2021 12:48 PM

Surajit Halder Lex McBurney 8/26/2021 3:58 PM

Cortland Simmons Ardell Robertson 8/27/2021 2:50 PM

Cortland Simmons Robert Rhymes 9/9/2021 3:29 PM

Cortland Simmons Carvel Claggett 9/9/2021 3:29 PM

Cortland Simmons Kamaria McNeal 9/9/2021 3:31 PM

Cortland Simmons Chermane Smith 9/9/2021 4:26 PM

Cortland Simmons Selena Jones 9/9/2021 4:34 PM

Brian Dowell Amelia Lyons 9/18/2021 9:05 AM

Brian Dowell Ashley Van Etten 9/18/2021 9:06 AM

Brian Dowell Marcus Williams 9/18/2021 9:06 AM

Brian Dowell John Pycior 9/18/2021 9:06 AM

Ardell Robertson Michelle Montgomery 9/20/2021 6:03 PM

Ardell Robertson Maria Vargas 9/21/2021 9:36 AM

Keosha Swift Ardell Robertson 9/22/2021 1:11 PM

Stephen Perschall Sean Harris-Walker 9/22/2021 4:44 PM

Ibrahim Mahadik Merrel Bowers 9/22/2021 5:29 PM

Keosha Swift GEORGE CAMERON 9/22/2021 9:22 PM

Surajit Halder Jermaine Taylor 9/25/2021 2:53 PM

Surajit Halder Cristian Otto 9/25/2021 5:27 PM

Surajit Halder AARON RIGGS 9/26/2021 9:54 AM

Surajit Halder Logan Lynn 10/7/2021 5:54 PM

Stephen Perschall Andra Pace Jr. 10/23/2021 3:58 PM

Customer Approval

Name: Singh, Jag

Title:

Sign/Date: 9/10/2021 2:24 PM

Comments:

As a duly authorized representative of Rivian Automotive, by signing above, I authorize the use of the process outlined in this document.

OEM Approval

Name: Yeager, Mark

Title: Senior Manager - Supplier Quality

Sign/Date:



Comments:



Work Instruction Audit

Audit Question Response

Are all required supplies (safety PPE or other) precisely identified? Yes

Are all part numbers and names listed and correct? Yes

Are all inspection/rework steps identified? Yes

If applicable, is the process flow defined? Yes

Are all required reject/rework codes identified? Yes

Are all customer owned tools and or gages identified? Yes

Are all supplies required for the job listed? Yes

Is there a picture identifying each tool/gage being used? Yes

Where applicable/available is there a picture showing each potential defect type? Yes

If applicable, is the labeling of outgoing containers clearly described? Yes

Is the method of packing accepted parts described? Yes

If applicable, is the method of marking parts clearly defined? Yes

Is the process for handling nonconforming parts described? Yes

If applicable, are backfill requirements described? Yes

Is distinction between what is considered an acceptable vs. bad part defined? Yes

If applicable, are customer specific data collection requirements defined? Yes

Is the method of recording data listed (ATCO data collection sheet/customer specific form)? Yes

If applicable, do the inspection criteria match the written requirements provided by the customer? Yes

If applicable, has a gage calibration or validation method/frequency requirement been established? Yes

If applicable, has a gage storage/retrieval location been identified? Yes

If applicable, is a step by step part gaging process clearly described? Yes

If making a revision, were all other steps reviewed to make sure they remain applicable/accurate to the project? Yes



*97282* work instructions

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97282 work instructions