a low cost otft platform for truly flexible electronics chapter/pdf and images/240316_ basid... ·...

21
A Low Cost OTFT Platform for Truly Flexible Electronics Mike Banach, Technical Director March 2016

Upload: others

Post on 28-May-2020

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

A Low Cost OTFT Platform for Truly

Flexible Electronics

Mike Banach, Technical Director

March 2016

Page 2: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

28 March 2016 | 2

A Unique Technology…

FlexEnable’s value is the processes, architectures, materials

and qualification IP to manufacture truly flexible electronics

• The most significant new transistor and flexible electronics platform in decades-

based on high performance Organic Thin Film Transistor (OTFT)

• Enables true flexibility, bendability and unbreakability – by combining FlexEnable

backplane and with partners’ frontplanes for LCD, OLED, EP Displays, Sensors &

entire electronics systems on plastic

• Fully industrialised and suitable for manufacturing production

Page 3: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

28 March 2016 | 3

Real Flexible Displays now ready

In partnership with

Page 4: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

Take another look at OTFT

28 March 2016 | 4

• Unlike silicon, OTFT is not one material, but a family of materials that are

always getting better

• Recently there has been a breakthrough in chemistry leading to a new

class of polymer materials with high performance

• These polymers use coplanar backbone conformation with leads to

molecular order through aggregation rather than crystallisation

• Creating greater charge transport and consistent processing conditions

High Torsion Angle

More Crystallization

Low Torsion Angle

More Aggregation

Page 5: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

The OTFT performance revolution – now means that:

28 March 2016 | 5

Fast TFTs to meet customer demands

Mobility > 2

Stability to enable long lasting products

Current stability ΔVth < 0.3V

1µA for 3hr

Uniformity to enable high

manufacturing yield

Flexibility to enable exciting new

form factors

Current Variation < 5% Bend radius < 0.25mm

Page 6: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

28 March 2016 | 6

Capabilities that unlock opportunities for ultra high growth markets…

Wearable Technology

$23Bn market (2020)

http://www.analysysmason.com/About-Us/News/Insight/smart-

wearables-forecast-Sep2014/

Sensors and smart

surfaces for IoT

$10.5Bn market (2020)

http://www.marketsandmarkets.com/PressReleases/smart-sensor.asp

Page 7: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

Favorable Trends

28 March 2016 | 7

Curved displays ‘Shatterproof’ products

Wearable devices Larger Auto displays

Page 8: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

Display Technologies on Plastic

28 March 2016 | 8

EPD LCD OLED

Benefits: • Bistable (low power)

• Paperlike apperance

• Daylight readable

• Voltage drive

• Very flexible

Drawbacks: • Limited colour gamut

• No video rate

Benefits: • Video/good colour

• Reflective and

transmissive available

• Manufactured at high

yield using existing

infrastructure

• Voltage drive

• Highly scalable

Drawbacks: • Can it be made?

Benefits: • Video/good colour

• Excellent optical

performance

• Potential to be very

flexible

Drawbacks: • Current driven

• Cost!!

• Questionable scalability

• Very good

encapsulation required

Only feasible with low temperature oTFT process

Page 9: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

Breakthrough OLCD on ultra low cost substrates

28 March 2016 | 9

• Displays fabricated on TAC film @$1/sqm (vs $100/sqm for FRP)

• FlexEnable’s low temp process and compatibility with existing LCD

manufacturing processes is enabling a cost breakthrough for ultra-thin,

light, robust and conformable displays

• 130 micron thin glass-free stack, can be laser cut to non-square shapes

FlexEnable’s first colour OLCD display demonstrator Conforming an OLCD to a curved surface

Page 10: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

Advantages of plastic LCD vs glass

28 March 2016 | 10

Property a-Si

Glass

oTFT

Plastic

Benefit Comment

Weight (g/sqcm) 0.25 0.025 10x Mobile phone = 17g lighter

55” TV = 2.5 kg lighter

Thickness (mm) ~1.2 ~0.3 4x Potential to go thinner with

integrated polarizers

Radius of Curvature (mm) 4200 35 100x Much greater potential for

plastic

Freeform Hard Easy - Plastic display can be easily

profiled with laser

Cost Low Low Push

Plastic display is cost

competitive in volume with

performance benefits

Mobility performance 0.5 2.0 4x Higher mobility can be used for

more efficient or higher density

Electrical Leakage 1e-13 <1e-16 1000x

Lower leakage allows low power

driving modes and flexibility in

design

Page 11: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

Extremely low leakage currents

• Measurements of off current found to be limited by measurement system

• New test structure designed with W of 50,000μm

• Off current still limited by measurement system

• True on/off ratio in excess of 108

28 March 2016 | 11

10 5 0 -5 -10 -151E-19

1E-18

1E-17

1E-16

1E-15

1E-14

1E-13

1E-12

1E-11

1E-10

1E-9

1E-8

Dra

in C

urr

en

t [A

/m

]

Gate Voltage [V]

Vds = -5V

Ioff < 0.01 fA/µm

Page 12: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

Extremely low frame rates

28 March 2016 | 12

0 20 40 60 80 100 120 140

0

1

2

3

Pix

el V

olta

ge

[V

]

Time [s]

• The probe consisted of an operational amplifier in buffer configuration

• The pixel capacitors are charged to 2.5V and then left to discharge through TFT OFF

current to the data lines kept at 0V

• Noise in the measurement is primarily due to the probe

W=50µm

X 900 pixels

Active probe

Pixel addressing

Page 13: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

Extremely low power

28 March 2016 | 13

1.0E-03

1.0E-02

1.0E-01

1.0E+00

1.0E+01

1.0E+02

1.0E+03

1.0E-17 1.0E-16 1.0E-15 1.0E-14 1.0E-13 1.0E-12

Bac

kpla

ne

po

we

r [

mW

] F

req

ue

ncy

[H

z]

TFT leakage current @ Vds = -5V [A/µm]

Assumptions Value

Resolution 320x240

TFT W/L 10

Cst 100fF

Cdl 30pF

Vd 12V

VHR 95%

Calculation assumes reflective LC mode is used

Page 14: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

Conventional

Glass-based

Display

Module

1.5mm

0.25mm

OTFT OLED display

0.25mm

0.5mm

0.5mm

What is foldable

28 March 2016 | 14

OTFT is only technology for foldable displays with bend radius ~ 0.5mm

Page 15: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

28 March 2016 | 15

Bending Colour OLED

Page 16: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

28 March 2016 | 16

Route to ‘Foldable’ AMOLED display

In partnership with

Page 17: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

28 March 2016 | 17

Biometric Imaging Technology Parameter Array Specifications

Sensor size 2’’ (4.8’’ also available)

Resolution 540 x 256 (1024 x 1024)

Pixel Density 300 dpi

Thickness 0.35mm

Weight 2.94g

Pixel Size 78µmx78µm

Pixel pitch 84µmx84µm

Active Area 21,5x45,35mm

(86x86mm)

Plastic image sensor

Fingerprint Vein recognition

Target Applications

• Better imaging achieved through larger

area and better rigid discrimination

• Cost per area similar to flat panel display

(FPD) as opposed to crystalline silicon

• Opportunity to combine fingerprint and

vein imaging on single sensor

• Thin and light making it easy to integrate

into consumer devices

• Power consumption of sensor film is few

hundred µW

Page 18: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

28 March 2016 | 18

Fingerprint

Page 19: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

Transforming cost through under-utilised FPD capacity

• Today there are 37 million m2 of unutilised capacity in the global FPD industry – across all Gen sizes1

• Overcapacity higher at older, earlier generation lines (Gen 6 and below)

• FlexEnable process brings improved economics through product differentiation and diversity (sensors) using today’s Sheet-2-Sheet equipment

• (1) – DisplaySearch

28 March 2016 | 19

FlexEnable

qualified

materials set from

established

global suppliers

Truly

Differentiated

Displays and

Products

Existing FPD assets

+

FabEnable License

Page 20: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

28 March 2016 | 20

Activating surfaces with flexible displays and sensors

Mobile Devices Wearables Clothing Biometrics

• FlexEnable has developed a revolutionary and low cost way of making flexible

electronics

• Unbreakable, ultra-thin, light and flexible displays and sensors will enable game-

changing products which have been impossible until today.

• We are excited to work with like-minded companies to bring these exciting concepts

to market.

Page 21: A Low Cost OTFT platform for Truly Flexible Electronics Chapter/PDF and Images/240316_ BASID... · Activating surfaces with flexible displays and sensors Mobile Devices Wearables

www.flexenable.com

[email protected]

@flexenable