accelerating scale up of - nmi...encapsulation materials integrated smart systems optoelectronics ....
TRANSCRIPT
© 2015 Centre for Process Innovation Limited. All Rights Reserved.
Accelerating Scale Up of Large Area Electronics
Duncan Lindsay Business Development Director, CPI
Who are CPI?
CPI is a UK technology innovation centre.
Part of the UK High Value Manufacturing Catapult.
We use applied knowledge in science and engineering combined with state of the art
facilities to enable our clients to develop, prove, prototype and scale-up the next
generation of products and processes.
Industrial Biotechnology & Biorefining
National Formulation Centre
National Printable Electronics Centre
National Biologics Manufacturing Centre
CPI is…
‘A world-class open-access asset-based, independent
innovation centre with an integrated technology and
business development capability that supports the
development of the UK process industry
and UK manufacturing’
UK National Printable Electronics Centre
Printable Electronics at CPI
World class, open-access capability in the scale-up and commercialisation of
printable electronic applications 1500m2 of clean room facilities
Organic Large Area Electronics
Barrier Encapsulation
Materials Integrated Smart
Systems Optoelectronics
Optoelectronics
Extensive capability to support the development and production of Solid State Lighting and PV technologies
Product and process scale-up from proof of concept (100mm) to
GEN2 (370 x 470mm)
Materials
Development and prototyping for OTFT
Material Studies:
flexible substrates, dielectrics, photoresists and
organic semiconductors
Contract Development of OSC formulations and OTFT
Barrier Encapsulation
Roll to Roll Atomic Layer Deposition (ALD)
Batch Atomic Layer Deposition
A range of other sputtering and vacuum coating
technologies
Integrated Smart Systems
Functional items produced by the integration of conventional electronic components with devices prepared by large area printing processes.
Printing of antennae, M2M communications devices, and sensors.
Applications of Large Area Organic Electronics
Photovoltaics and Solid State Lighting
Thin film Transistors and Flexible Display
Sensors and Biosensors
Energy Storage
Hybrid Devices
Wearable Devices
Internet of Things – Machine to Machine communication
Case Studies
Organic Thin Film Transistors
CPI is working with UK SMEs for
the application of organic
semiconductor materials to
Organic Thin Film Transistor
Arrays.
CPI maintains a world class facility
for the development and pilot
production of OTFTs on flexible
polymer substrates
PolyPhotonix
Established in 2009, PolyPhotonix is a materials science and biophotonic research and
development company. Grown from 1 employee to >25
Cohda Design
Cohda’s Crypsis Lighting offers wireless ultra-bright LEDs that can be repositioned and
dimmed within a transparent glass panel using an external magnetic control puck
PragmatIC
PragmatIC has unique patented technologies to manufacture flexible integrated circuits
on ultra-thin plastic – delivering low-cost intelligent electronics
PragmatIC
thin, flexible, transparent, robust, disposable
Sapient Sensors
The creation of a low cost, single use
diagnostic sensor for use in a handheld
device providing Point of Contact
customised screening for a range of
diseases, initially Bovine Tuberculosis,
without requirement for pathology
laboratory support.
Integrated Smart Systems (Hybrid approach)
Functional items produced by the integration of electronic
components with circuits prepared by traditional printing
processes
+
Nilpeter roll to roll printing press • Litho UV / Conventional • Screen UV and WB • Flexo UV / Solvent / WB • Gravure Solvent • Heraeus NIR drying
http://www.uk-cpi.com/equipment-market/integrated-smart-systems/
Europlacer Lineo Pick and Place
Electronic component attach
Conductive adhesive dispense
Combination of traditional print and conventional electronics equipment – Print industry recognised equipment – Non cleanroom location
Integrated Smart Systems at CPI
Hybrid approach Printed
Power • Printed battery (Enfucell, Blue Spark) • Thin film solar cell • NFC power source Display • Electrochromic (Ynvisible) • E ink displays • OLED (CPI) Memory/Logic • Printed logic (PragmatIC Printing) • Printed memory (Thin Film ) • Printed transistors Circuit • Printed conductive tracks • Printed dielectrics Light • OLED (CPI) • Electroluminescence Sensing • Mechanical - • Electrochemical - • Bio-sensor
Conventional Power • Conventional batteries • Mains • NFC power source Display • LCD Electronic Components • Si Chip • Resistors • Transistors Circuit • PCB • Flexible PCB Light • LED • Edge lit LED Sensing • Silicon • MEMS
PROJECT “SCOPE” Supply Chain Opportunity for Printed Electronics
• applying highly automated integration techniques to eventually meet target costs of <1c/NFC tag. • bringing the technology supply-chain together with integrators, convertors and end users. And providing the means for end-users to find, qualify and engage partners to develop their product concepts, to prove feasibility and market appeal for products. • enabling pilot-scale commercial deployment and subsequent transfer to volume production. • providing a sustainable platform to develop increasingly advanced functionality for NFC enabled products, whilst also delivering recyclability of products not possible with conventional electronics.
PROJECT “SCOPE” Supply Chain Opportunity for Printed Electronics
Technology readiness perspective
Photonic Sintering
Roll to Roll High Speed Integration
• SCOPE Project will invest in new technology in 2016
www.uk-cpi.com