a new 2d code reader - peter jones€¦ · increased range max:305 mm despite the incredibly...
TRANSCRIPT
Max: 305 mmLong range reading
Ethernet compatibleEtherNet/IP+PoE
NEW
NEW
SR-652
SR-650HA/650/651
A NEW 2DCODE READERthat further expandsthe possibilities
NEW Ethernet compatible Compact 2D Code ReaderSR-650 Series
SR-650 Series
Increased Range
MAX:305 mm
Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance
of 305 mm. This makes it a great choice for applications with limited installation space or where the
workpiece distance or size is not fixed.
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2
NEW
Ethernet compatible compact 2D code reader
SR-650HA/650/651 SR-652
Advanced Reading Capabilities Stabilise Operation
Ethernet + PoETCP/IP & EtherNet/IP
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High-Performance with Easy Tuning
Tuning is executed automatically just by positioning
the code and clicking once. The optimal conditions are
easily determined, even for difficult codes, thus allowing
anyone to quickly integrate this device.
We have consolidated KEYENCE’s original optical
design with new decoding technology. The result is
stable reading on extremely difficult codes even as print
quality or surface conditions begin to deteriorate.
Click
Connect to Your Network
Network connectivity enables centralised remote management of multiple readers.
Additionally scanned images can now be viewed in real time.
Because it is possible to supply power via PoE, there is no need for a separate power source.
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High-Performance Made Easy
3
Reverse Ernostar lens
Examples of codes that can be read with the SR-650 Series
A reverse Ernostar lens is utilised to
minimise aberration. Although small,
the reverse Ernostar lens is practically
free from image distortion and offers
excellent reading performance. Since
it is glass, the reverse Ernostar lens
resists environmental changes and
maintains stable reading, even under
severe manufacturing conditions.
ADVANCED OPT ICA L DES IGNADVANCED OPT ICA L DES IGNAccurate and high-speed decoding is achieved by precisely capturing
codes with sufficient light intensity and a high-sensitivity CMOS sensor.
High power LED illumination light source to improve reading capabilities on moving objects and difficult-to-read codes.
Provides faster imaging speed and improved stability
Enables high-speed decoding
Abberations are reduced to improve image clarity and reading stability
Bleeding
Powerful on difficult-to-read codes!
HIGH-INTENSITY LED
REVERSE ERNOSTAR LENS
HIGH-SPEED,HIGH-SENSITIVITY CMOS
HIGH-SPEED DSP
Light intensity:
2.5 times greater
than conventional readers
Approx. 40x
greater code recognition
Accurately position the reading area
LASER POINTER
Uses the best READING and RESPONSE capabilities Stable reading of difficult codes even for moving objects.
Stable reading of codes that have changed in condition due to variations in print quality or material changes.
KEYENCE’s know-how on decoding technology has been consolidated into a compact body size.
Image clarity:
2 times greater than
conventional readers
Sensitivity:
8 times greater than
conventional readers
Imaging speed:
3 times greater
than conventional readers
Processing speed:
3 times greater
than conventional readers
Approx. 3x
greater reading speed
Primary noise Low contrast Scratched Stray dots Thick printing Thin printing
Dot printing Misaligned dotsTrapezoidaldistortion Narrow quiet zone Thin pattern
Tread barreldistortion Parallel distortion
Nylon resin Black resin Stainless steel Aluminium Brass PCB Ceramic
4
PositioningLights up the pointer
Searches reading conditions
Selects bank numberBank registrationReading test
TUNE
TUNE
Setting through the softwareSetting through main unit control
1
1 2 33
Use the laser pointer to position the
code in the reading area
Automatically determines the optimal
reading conditions
Registers reading conditions to the
main unit
TUNETEST
Push!
Push!
Push!
Laser-Aim Monitor Tuning
Displays on
the monitor...
Just click "Tuning"!
Multi-LED display
Displays reading stability and bank numbers
Tuning
Easily confi gure settings in a short amount of timeAnyone can tune the SR Series for optimal reading using either the built-in buttons,
or the software, which is powerful yet simple to use.
EASY TUNING IN 3 STEPSEASY TUNING IN 3 STEPSTuning can be performed from the main unit or the settings software.
You can experience the best reading capabilities with either procedure.
From the setting softwareFrom the main unit
TUNE button/TEST button
Activates tuning mode or test mode
POSITIONING
BANK REGISTRATION
2 TUNING
5
NEW
SR-650 Series Settings Software
AutoID Network Navigator SR-H65WE
The four models of the SR-650 Series cover a wide range of applications from reading tiny codes printed on very small parts to
reading codes from long distance. In addition, KEYENCE’s Parameter Bank function enables stable reading even if the size or
shape of the parts change.
Featuring a Lineup to Accommodate a Wide Variety of Applications
Checks through software
Read image data
Can supply power via PoE
Power can be supplied from the Ethernet cable, making it possible to streamline the laying of
power source cables and allowing for reduction in cost, and manhours.
PoE
PC
PCPLC
SR-650 Series
FTP
In addition to data, it can also transfer captured images in real time and quickly check reading status or read error images.
Through the use of the standard TCP/IP or EtherNet/IP connection, it can be easily integrated into most multi-vendor network
environments.
Supports Ethernet (TCP/IP and EtherNet/IP) + PoE
SUPPORTS MULTIPLE MONITORS
Can check image data captured
at the manufacturing site in real
time (up to 16). Can instantly
judge a reading status during
operation.
POWER
SUPPLY
EXPANDING APPLICATION POSSIBILITIES
6
* The reading range is a value measured with a KEYENCE test label. Max 305 mm is for DataMatrix (cell size 0.5 mm)
Reading distance(mm)
High-resolution
SR-650HA
Close-range
SR-650
Middle-range
SR-651
Long-range
SR-652
Minimumresolution 0.082 mm 0.127 mm 0.25 mm 0.19 mm
Focal distance 38 mm 60 mm 100 mm 250 mm
0
50
100
150
200
250
300
Max
305 mm
Minimum resolution
0.082 mm
Connected Device Settings
Can check the No. of banks that have been read.
Arranges frequently used command buttons.Parameter bank function See P. 8
Exposure time calculation for reading moving objects
Reading field of view simulation
Can create condition settings for each code type
Can check real-time images while executing test mode.
By simply entering the code size and operating distance, the optimal reader and corresponding field of view can be determined.
Installation Guide takes guesswork out of reader/code setup
Reading test can be easily executed. Can check read ratio, cycle time, and banks that are used for reading.
Reduces manhours for setup with Live View
Intuitive setup to connected devices for control commands, data and image output simplifies integration.
Communication settings with a control device can be performed intuitively
SIMPLE CONFIGURATIONS & SETUP
7
TUNING TESTING & SETUP NETWORK SETTINGS BASIC SETTINGS
NEW SR-650 Series Setting Software: AutoID Network Navigator SR-H65WE
The Hi-DR function suppresses luster to improve code contrast
Difficult-to-read workpiece due to
low contrast caused by high luster
Difficult-to-read workpiece due to dark
background (black resin)
Expands the printed portion of the code to
make it more uniform for simple decoding.
Shrinks the printed portion of the code,
making thick printed codes easier to read.
Combining both the expansion and
shrink filters enables printed dots to be
connected without changing the print
thickness.
Expansion Filter
CAUSES OF
READING
DIFFICULTY
Supports reading even in changing conditions
In some cases, codes with
varying marking conditions
are read, such as when
different workpieces run
along the same line.
Direct part marking requires
reading that has been
processed by filtering
because there are spaces
between each cell.
With material such as resin,
colour variation will occur
once part marking has been
performed, resulting in lower
contrast.
Even codes that have been
marked under the same conditions
will have brightness conditions that
vary in the corners of the field of
view, making reading unstable.
Ordinary Marking Dot Marking Contrast low Misalignment
REGISTER REGISTER REGISTER REGISTER REGISTER
BANK 1BANK 1
BANK 2BANK 2
BANK 3BANK 3
BANK 4BANK 4
BANK 16BANK 16
NK 1
B
Automatically alternates 16 banks. Reads using the best conditions
The easiest way to improve code reading capability is to improve
code clarity. The SR-650 combines the proper balance of lighting
and processing to improve code clarity on all surface types.
New Optical Design makes Codes Brighter & Clearer
Illuminates codes withsufficient light intensity
After being clearly recognised, the code is decoded through KEYENCE’s original image filters. This provides stable reading by
improving poor printing and reducing noise factors.
Built-in Image Filters Provide-Stable Reading
Up to 16 parameter banks are available to store different code conditions. Even if difficult codes are mixed with ordinary codes on
the same line, the SR-650 Series will automatically alternate between registered parameters until the proper reading conditions are
found.
Parameter Bank & Alternate Function
Shrink Filter Close Processing
Black/White Inversion
EXCELLENT READING CAPABILITIES
8
Displays the reading success rate.
Displays the time required for reading using a level display.
Displays the displacement from the centre of the code reading area using a level display.
Reading rate measurement mode
Tact measurement mode
Code position measurement mode
TEST button
A AB C D
Read data output
Continuous imaging Decode
A B
Continuous imaging
C D
B C D
An ultra-high-intensity LED was adopted to illuminate codes that move at high
speeds. This displays the code clearly to enable high-speed, high-sensitivity
imaging. Furthermore, the built-in high-speed digital signal processor (DSP) has
greatly increased the speed of decoding as well.
* Using a test code containing the data: KEYENCE read by the SR-651
High speed image capture performance <Max.160 m/min*>
Burst Read mode acquires up to 8 consecutive images as
a part quickly passes through the SR-650’s field of view.
The decoding process is not performed until all images
have been captured. Conventional readers decode each
image after it is captured, preventing additional imaging
until the decode process is complete. The Burst Read mode
allows for higher speed code detection as decoding is not
performed until multiple images have been captured.
Built-in Burst Read Mode
Pressing the TEST button
enables you to start various
test modes.
On-Board Test Mode
The reading area can be split into
smaller focus areas to read multiple
codes in the field of view. Data can be
output in any order.
Reading Area Limitation Function
Output of data from each area in specified orderArea limitation 1
Read data 1
Read data 2
Read data 3
Area limitation 2
Area limitation 3
Power can be supplied directly from a 24 VDC source. Simple
connection to available power saves money on hardware and
reduces manhours required for setup and integration.
24 VDC Power Supply
The main body has been designed from environmentally
resistant die-cast magnesium, which meets IP65 specifications
for use in harsh environments.
Environmentally-Resistant [IP65]
EASY TO USE ADVANCED FEATURES
9
High-resolution type
SR-650HA
MAIN UNIT
CABLE CONFIGURATION SOFTWARE
Close-range type
SR-650
Middle-range type
SR-651
Long-range type
SR-652
AutoID Network Navigator
SR-H65WE
PRODUCT L INEUP
SR-650: Close-range type
SR-652: Long-range typeSR-651: Middle-range type
SR-650HA: High-resolution type
Code typeCell size
Narrow bar width
A B
DataMatrixQR
0.127 50 70
0.25 40 80
Composite character(CC-A)
0.25 36 86
Code390.127 46 74
0.33 30 100
Code128 0.25 34 90
Code typeCell size
Narrow bar width
A B
DataMatrixQR
0.19 220 260
0.25 210 270
0.33 200 280
0.5 180 305
Composite character(CC-A)
0.25 200 270
Code390.17 220 260
0.5 180 330
Code128 0.25 195 275
Code typeCell size
Narrow bar width
A B
DataMatrixQR
0.25 65 130
0.5 45 165
Composite character(CC-A)
0.25 55 135
Code390.127 75 110
0.5 45 195
Code128 0.25 50 150
Code type Cell size A B
DataMatrixQR
0.08 31 39
0.127 27 42
0.25 22 50
Unit: mm
100
50
0
B
A
Reading
distance
(mm)
40 30 20 10 -20 -30 -400 -10
Focaldistance60 mm
200
250
300
150
0
B
A
Reading
distance
(mm)
40 30 20 10 -20 -30 -400 -10
Focaldistance250 mm
20
40
60
0
B
A
Reading
distance
(mm)
20 15 10 5 -10 -15 -200 -5
Focaldistance38 mm
100
150
200
50
0
B
A
Reading
distance
(mm)
80 60 40 20 -40 -60 -800 -20
Focaldistance100 mm
READ ING R ANGE CHAR ACTER I ST ICS [ T YP ICA L]
NFPA79 compliant Control cable
2 m : OP-87353
5 m : OP-87354
10 m : OP-87355
NFPA79 compliant Ethernet cable
2 m : OP-87359
5 m : OP-87360
10 m : OP-87361
10
Main unit Mounting bracket
NFPA79 compliant Control cable
NFPA79 compliant Ethernet cable
SR-650/651/650HA SR-652
With port cover With cable
(79)(84.4)
9.5 9.5
(114)
28
47
28
17
(110)
4-M4
(Depth 5)
(52.5)
(51)(5.5)
(2.5)
(10.5)
(7.5)
47
37.5
17.6
30.8
34.3
1.2
13.2
7.5
10° 10°
20
33
(142)(145)
65
2
Insulating
sheet
15° 15°
5.3
R32
ø5.3
46.4
65
17.6
42.1
39.1
1.2
11.1
L
180
150
120
5
5
5
45
ø6.7
ø15
(46.5)
ø15
ø6.4
L
(27.4)
(43.2)
(13.5)
M12
Model L
OP-87353 2 m
OP-87354 5 m
OP-87355 10 m
Model L
OP-87359 2 m
OP-87360 5 m
OP-87361 10 m
D I M ENS IONSUnit: mm
11
WW1-1081
www.keyence.comSAFETY INFORMATIONPlease read the instruction manual carefully in order to safely operate any KEYENCE product.
Please visit:
AUSTRIAPhone: +43 22 36-3782 66-0 Fax: +43 22 36-3782 66-30BELGIUMPhone: +32 1 528 1222 Fax: +32 1 520 1623CANADAPhone: +1-905-696-9970 Fax: +1-905-696-8340CHINAPhone: +86-21-68757500 Fax: +86-21-68757550CZECH REPUBLICPhone: +420 222 191 483 Fax: +420 222 191 505FRANCEPhone: +33 1 56 37 78 00 Fax: +33 1 56 37 78 01GERMANYPhone: +49 61 02 36 89-0 Fax: +49 61 02 36 89-100
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NETHERLANDSPhone: +31 40 20 66 100 Fax: +31 40 20 66 112POLANDPhone: +48 71 36861 60 Fax: +48 71 36861 62ROMANIAPhone: +40 269-232-808 Fax: +40 269-232-808SINGAPOREPhone: +65-6392-1011 Fax: +65-6392-5055SLOVAKIAPhone: +421 2 5939 6461 Fax: +421 2 5939 6200SLOVENIAPhone: +386 1-4701-666 Fax: +386 1-4701-699SWITZERLANDPhone: +41 43-45577 30 Fax: +41 43-45577 40
TAIWANPhone: +886-2-2718-8700 Fax: +886-2-2718-8711THAILANDPhone: +66-2-369-2777 Fax: +66-2-369-2775UK & IRELANDPhone: +44-1908-696900 Fax: +44-1908-696777USA Phone: +1-201-930-0100 Fax: +1-201-930-0099
KEYENCE CORPORATION1-3-14, Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, 533-8555, Japan Phone: +81-6-6379-2211
Copyright (c) 2011 KEYENCE CORPORATION. All rights reserved. SR650-WW-C-E 1081-1 600A01 Printed in Japan
The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice.
* 6 0 0 A 0 1 *
Model SR-650HA SR-650 SR-651 SR-652
Type High resolution Close-range Middle-range Long-range
ReceiverSensor CMOS Image Sensor
Number of pixels 752×480 pixels
LightingLight source High intensity red LED 630 nm
LED class Class 1 LED Product (IEC60825-1)
Laser pointer
Light source Visible semiconductor laser, Wavelength 660 nm
Output 60 μW
Pulse duration 200 μs
Laser class Class 1 Laser Product (IEC60825-1, FDA(CDRH) Part 1040.10*2)
Reading
specifications
Supported symbol
2D QR, MicroQR, DataMatrix(ECC200), PDF417, MicroPDF, MaxiCode, Composite character (CC-A, CC-B, CC-C)
Barcode *1GS1Databar, CODE39, ITF, Industrial2of5, NW-7 (Codabar), CODE128, GS1-128, CODE93,
JAN/EAN/UPC, TriopticCODE39, Postal
Minimum resolution2D 0.082 mm 0.127 mm 0.25 mm 0.19 mm
Barcode — 0.127 mm 0.127 mm 0.17 mm
Reading distance
(typical examples)
DataMatrix
QR
22 to 50 mm
(Cell size= 0.25 mm)
40 to 80 mm
(Cell size= 0.25 mm)
45 to 165 mm
(Cell size= 0.5 mm)
180 to 305 mm
(Cell size= 0.5 mm)
Barcode —30 to 100 mm
(Narrow bar width = 0.33 mm)
45 to 195 mm
(Narrow bar width = 0.5 mm)
180 to 330 mm
(Narrow bar width = 0.5 mm)
Focal distance 38 mm 60 mm 100 mm 250 mm
Field of View (at focal distance) 26.6 mm×17.0 mm 42.5 mm×27.1 mm 70.6 mm×45.0 mm 65.0 mm×41.5 mm
I/O specifications
Control input
Number of Inputs 2
Input type Bidirectional voltage input
Maximum rating 26.4 VDC
Minimum ON voltage 15 VDC
Maximum OFF current 0.2 mA or less
Control output
Number of Outputs 3
Output type Photo MOS relay output
Maximum rating 30 VDC
Maximum load current 1 output: 50 mA or less, 3 Total output 100 mA or less
Leakage current when OFF 0.1 mA or less
Residual voltage when ON 1 V or less
EthernetCommunication standard 10BASE-T/100BASE-TX Cat.5
Supported protocol TCP/IP, EtherNet/IP, FTP, BOOTP
Serial communication
Communication standard RS-232C compliant
Transmission speed 9600, 19200, 38400, 57600, 115200 bps
Synchronisation method Asynchronous
Environmental
resistance
Enclosure rating IP65
Ambient temperature 0 to 45°C
Ambient storage temperature -10 to +50°C
Relative humidity 35 to 95% RH (No condensation)
Storage ambient humidity 35 to 95% RH (No condensation)
Ambient luminance Sunlight: 10000 lux, Incandescent lamp: 6000 lux, Fluorescent lamp: 2000 lux
Operating environment No dust or corrosive gas present
Vibration 10 to 55 Hz Double amplitude 1.5 mm/55 to 500 Hz: Acceleration 5G, 3 hours each in X, Y and Z directions
RatingPower voltage*3 Control port: 24 VDC ±10% or Ethernet port: PoE TypeA/B 36 to 57 V (Cannot supply at the same time)
Current consumption Control port: 220mA or less (When 24 VDC power supply is used) Ethernet port: PoE Power Class 2*4
Weight Approx. 160 g Approx. 175 g
Model SR-H65WE
Supported OS
Microsoft Windows XP (SP3 or later)
Microsoft Windows Vista Business/Ultimate SP2 or later
Microsoft Windows 7 Professional or above
• 64-bit edition supports operation on WOW64.
Running environment*RAM: System memory 1 GB or more (2 GB or more for Windows 7)
• HDD: 512 MB or more of free space
*1 Barcodes fitted into the visual field range in size can be read.
*2 The laser classification for FDA(CDRH) is implemented based on IEC60825-1 in accordance with the requirements of Laser Notice No.50.
*3 To comply with CSA No.61010-1/UL61010-1/IEC61010-1, use the following power supply.
- one that provides Class 2 output as defined in the CEC and NEC, or
- one that has been evaluated as a Limited Power Source as defined in CAN/CSA-C22.2 No.60950-1/UL60950-1/IEC60950-1.
*4 Peak operating current for PoE Power Class 2: 210mA maximum.
*.NET Framework 3.5 SP1 or above has been installed
SPEC I F ICAT IONS