a study on the mechanical characteristic of elastomeric o

8
ํ•œ๊ตญ์ •๋ฐ€๊ณตํ•™ํšŒ์ง€ ์ œ 36 ๊ถŒ์ œ 8 ํ˜ธ pp. 721-728 August 2019 / 721 J. Korean Soc. Precis. Eng., Vol. 36, No. 8, pp. 721-728 https://doi.org/10.7736/KSPE.2019.36.8.721 ISSN 1225-9071 (Print) / 2287-8769 (Online) ์••์ถ• ๋ฐ ๋‚ด์••์„ ๋ฐ›๋Š” ๊ณ ๋ฌด ์˜ค๋ง์˜ ๊ฑฐ๋™ ํŠน์„ฑ์— ๊ด€ํ•œ ์—ฐ๊ตฌ A Study on the Mechanical Characteristic of Elastomeric O-ring Compressed and Highly Pressurized ๊ณ ์ค€๋ณต 1,# , ๊น€์„ฑ์ˆ˜ 1 , ๋ฐ•์šฉ์ˆ˜ 1 , ์ด์†Œ๋‹ด 1 , ๋ฐฑ๊ธฐ๋ด‰ 1 , ์„œ์„ํ›ˆ 1 Jun bok Ko 1,# , Seong Su Kim 1 , Young Soo Park 1 , So Dam Yi 1 , Ki Bong Baek 1 , and Suhk hoon Suh 1 1 ใˆœํ•œํ™” ์ข…ํ•ฉ์—ฐ๊ตฌ์†Œ (Defense R&D Center, Hanwha Co., Ltd.) # Corresponding Author / E-mail: [email protected], TEL: +82-042-336-0348 ORCID: 0000-0002-4061-706X KEYWORDS: O-ring ( ์˜ค๋ง), Contact stress ( ์ ‘์ด‰์‘๋ ฅ), Stress relaxation ( ์‘๋ ฅ์™„ํ™”), Finite element method ( ์œ ํ•œ์š”์†Œ๋ฒ•), Sealing performance ( ๋ฐ€๋ด‰์„ฑ๋Šฅ) Elastomeric O-ring seals are widely used in static and dynamic applications due to their excellent sealing capacity, and availability in various costs and sizes. One of the critical applications of O-ring seals is solid rocket motor joint seal. In this, the operating hot gas must be sealed during the combustion time. In this study, we analyzed the behavior of O-ring compressed and highly pressurized by using the finite element method. The numerical analysis technique was verified through the comparison of analytical model and FE results. By using the verified FE method, the contact stress profiles at the sealing surfaces were investigated. It was found out that the contact stress profiles and deformation behaviors of the O- ring are affected by friction coefficient, extrusion gap and stress relaxation considerably. Manuscript received: February 20, 2019 / Revised: April 24, 2019 / Accepted: May 20, 2019 1. ์„œ๋ก  ์ผ๋ฐ˜์ ์œผ๋กœ ๊ณ ๋ฌด๊ณ„ํ†ต์˜ ์žฌ์งˆ๋กœ ์ œ์ž‘๋˜๋Š” ์˜ค๋ง์€ ๊ธฐ๊ณ„์  ์ฒด๊ฒฐ ๋ถ€์œ„์— ๊ธฐ๋ฐ€์„ ์œ ์ง€ํ•˜๊ธฐ ์œ„ํ•ด ๊ฐ€์žฅ ๋„๋ฆฌ ์‚ฌ์šฉ๋˜๋Š” ๋ถ€ํ’ˆ์œผ๋กœ์„œ, ์˜ค๋ง์ด ์‚ฌ์šฉ๋˜๋Š” ๊ธฐ๊ณ„๊ตฌ์กฐ๋ฌผ์˜ ์ข…๋ฅ˜๋ฅผ ํ—ค์•„๋ฆฌ๊ธฐ๋Š” ๊ฑฐ์˜ ๋ถˆ๊ฐ€๋Šฅ ํ•˜๋‹ค๊ณ  ํ•  ์ˆ˜ ์žˆ๋‹ค. ์˜ค๋ง์ด ๊ฐ€์ ธ์•ผ ํ•˜๋Š” ๊ฐ€์žฅ ์ค‘์š”ํ•œ ๊ธฐ๋Šฅ์€ ๊ตฌ ์กฐ๋ฌผ์˜ ์ฒด๊ฒฐ์— ์˜ํ•ด ์˜ค๋ง์ด ๋ณ€ํ˜•ํ•˜๊ณ  ์ด๋•Œ์˜ ์ ‘์ด‰์‘๋ ฅ์— ์˜ํ•ด ๊ธฐ๋ฐ€์„ ์œ ์ง€ํ•˜๋Š” ๊ฒƒ์ด๋‹ค. ์˜ค๋ง์€ ์ผ๋ฐ˜์ ์œผ๋กœ ์‚ฌ๊ฐํ˜•์˜ ๊ทธ๋ฃจ๋ถ€์— ์„ค์น˜๊ฐ€ ๋˜๊ณ  ์ž‘๋™ ์œ ์ฒด์— ์˜ํ•ด ๋ฐœ์ƒ๋˜๋Š” ์ ‘์ด‰์‘๋ ฅ์ด ํ•ฉํ•ด์ ธ ์ตœ ์ข…์ ์ธ ๊ธฐ๋ฐ€์„ฑ๋Šฅ์„ ๋ฐœํœ˜ํ•˜๊ฒŒ ๋œ๋‹ค. ์˜ค๋ง์ด ๋น„์ •์ƒ์ ์œผ๋กœ ์ž‘๋™ํ•˜ ์—ฌ ๊ธฐ๋ฐ€์„ฑ๋Šฅ์„ ์žƒ๊ฒŒ ๋˜๋ฉด ์ž‘๋™์œ ์ฒด๊ฐ€ ์œ ์ถœ๋˜์–ด 1986 ๋…„ ๋ฐœ์ƒํ•œ ์ฒผ๋ฆฐ์ ธํ˜ธ์˜ ํญ๋ฐœ์‚ฌ๊ณ ์—์„œ ๋ณผ ์ˆ˜ ์žˆ๋“ฏ ์žฅ์น˜์— ์‹ฌ๊ฐํ•œ ๋ฌธ์ œ๋ฅผ ๋ฐœ ์ƒ์‹œํ‚ค๊ฒŒ ๋œ๋‹ค. ๋”ฐ๋ผ์„œ ์˜ค๋ง์ด ์••์ถ• ๋ฐ ๋‚ด์••์„ ๋ฐ›๋Š” ์ƒํ™ฉ์—์„œ ์ ‘์ด‰์‘๋ ฅ๋“ฑ ๊ฑฐ๋™ ํŠน์„ฑ์„ ์ดํ•ดํ•˜๋Š” ๊ฒƒ์€ ๋งค์šฐ ์ค‘์š”ํ•˜๋‹ค ํ•  ์ˆ˜ ์žˆ ๋‹ค. ๊ทธ๋Ÿฌ๋‚˜ ์˜ค๋ง ์†Œ์žฌ์ธ ๊ณ ๋ฌด์˜ ๋น„์„ ํ˜•์  ํŠน์„ฑ, ์ ‘์ด‰์‘๋ ฅ์˜ ๋น„์„  ํ˜• ํŠน์„ฑ ๋“ฑ ๋ณต์žกํ•œ ๋ฉ”์ปค๋‹ˆ์ฆ˜์œผ๋กœ ์ธํ•ด ๊ทธ ํŠน์„ฑ์„ ์ดํ•ดํ•˜๋Š”๋ฐ ์–ด ๋ ค์›€์ด ์žˆ๋Š”๊ฒŒ ์‚ฌ์‹ค์ด๋‹ค. ๊ทธ๋™์•ˆ ์˜ค๋ง์˜ ๊ฑฐ๋™ ํŠน์„ฑ์„ ์ดํ•ดํ•˜๊ธฐ ์œ„ํ•œ ๋‹ค์–‘ํ•œ ์—ฐ๊ตฌ๋“ค์ด ์ง„ํ–‰๋˜์–ด์™”๋‹ค. George 9 ๋“ฑ์€ ์œ ํ•œ์š”์†Œ๋ฒ• ์„ ์ด์šฉํ•˜์—ฌ 2 ๊ฐœ์˜ Plate ์‚ฌ์ด์—์„œ ์••์ถ•ํ•˜์ค‘์„ ๋ฐ›๋Š” ์˜ค๋ง์˜ ๊ฑฐ ๋™ ํŠน์„ฑ์„ ์—ฐ๊ตฌํ•˜์˜€๋‹ค. ํ•ด์„ ๊ฒฐ๊ณผ๋Š” ์‹œํ—˜ ๊ฒฐ๊ณผ ๋ฐ Hertzian Theory ์— ๊ธฐ๋ฐ˜์„ ๋‘” ์ด๋ก ์  ์ ‘๊ทผ ๊ฒฐ๊ณผ์™€ ๋น„๊ต ๋ถ„์„ ๋˜์—ˆ๋‹ค. Dragoni 10 ๋“ฑ์€ ์‚ฌ๊ฐํ˜• ๊ทธ๋ฃจ๋ธŒ์— ์œ„์น˜ํ•œ ์˜ค๋ง์˜ ๊ฑฐ๋™ํŠน์„ฑ์„ NOMENCLATURE F = Total compression load (N) e = Initial O-ring axial displacement (mm) d = The O-ring cross-section diameter (mm) D = The O-ring mean diameter (mm) C = The ratio e/d b = The contact width between the O-ring and plate (mm) P o = Maximum contact stress value (MPa) E relax = Relaxation modulus (MPa) E j = Elastic modulus for O-ring (MPa) ฮฑ j = Coefficient ฯ„ j = Relaxation time (sec) Copyright ยฉ The Korean Society for Precision Engineering This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/ 3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.

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ํ•œ๊ตญ์ •๋ฐ€๊ณตํ•™ํšŒ์ง€ ์ œ 36๊ถŒ ์ œ 8ํ˜ธ pp. 721-728 August 2019 / 721

J. Korean Soc. Precis. Eng., Vol. 36, No. 8, pp. 721-728 https://doi.org/10.7736/KSPE.2019.36.8.721

ISSN 1225-9071 (Print) / 2287-8769 (Online)

์••์ถ• ๋ฐ ๋‚ด์••์„ ๋ฐ›๋Š” ๊ณ ๋ฌด ์˜ค๋ง์˜ ๊ฑฐ๋™ ํŠน์„ฑ์— ๊ด€ํ•œ ์—ฐ๊ตฌ

A Study on the Mechanical Characteristic of Elastomeric O-ringCompressed and Highly Pressurized

๊ณ ์ค€๋ณต1,#, ๊น€์„ฑ์ˆ˜1, ๋ฐ•์šฉ์ˆ˜1, ์ด์†Œ๋‹ด1, ๋ฐฑ๊ธฐ๋ด‰1, ์„œ์„ํ›ˆ1

Jun bok Ko1,#, Seong Su Kim1, Young Soo Park1, So Dam Yi1, Ki Bong Baek1, and Suhk hoon Suh1

1 ใˆœํ•œํ™” ์ข…ํ•ฉ์—ฐ๊ตฌ์†Œ (Defense R&D Center, Hanwha Co., Ltd.)

# Corresponding Author / E-mail: [email protected], TEL: +82-042-336-0348

ORCID: 0000-0002-4061-706X

KEYWORDS: O-ring (์˜ค๋ง), Contact stress (์ ‘์ด‰์‘๋ ฅ), Stress relaxation (์‘๋ ฅ์™„ํ™”), Finite element method (์œ ํ•œ์š”์†Œ๋ฒ•), Sealing performance (๋ฐ€๋ด‰์„ฑ๋Šฅ)

Elastomeric O-ring seals are widely used in static and dynamic applications due to their excellent sealing capacity, and

availability in various costs and sizes. One of the critical applications of O-ring seals is solid rocket motor joint seal. In this,

the operating hot gas must be sealed during the combustion time. In this study, we analyzed the behavior of O-ring

compressed and highly pressurized by using the finite element method. The numerical analysis technique was verified

through the comparison of analytical model and FE results. By using the verified FE method, the contact stress profiles at

the sealing surfaces were investigated. It was found out that the contact stress profiles and deformation behaviors of the O-

ring are affected by friction coefficient, extrusion gap and stress relaxation considerably.

Manuscript received: February 20, 2019 / Revised: April 24, 2019 / Accepted: May 20, 2019

1. ์„œ๋ก 

์ผ๋ฐ˜์ ์œผ๋กœ ๊ณ ๋ฌด๊ณ„ํ†ต์˜ ์žฌ์งˆ๋กœ ์ œ์ž‘๋˜๋Š” ์˜ค๋ง์€ ๊ธฐ๊ณ„์  ์ฒด๊ฒฐ

๋ถ€์œ„์— ๊ธฐ๋ฐ€์„ ์œ ์ง€ํ•˜๊ธฐ ์œ„ํ•ด ๊ฐ€์žฅ ๋„๋ฆฌ ์‚ฌ์šฉ๋˜๋Š” ๋ถ€ํ’ˆ์œผ๋กœ์„œ,

์˜ค๋ง์ด ์‚ฌ์šฉ๋˜๋Š” ๊ธฐ๊ณ„๊ตฌ์กฐ๋ฌผ์˜ ์ข…๋ฅ˜๋ฅผ ํ—ค์•„๋ฆฌ๊ธฐ๋Š” ๊ฑฐ์˜ ๋ถˆ๊ฐ€๋Šฅ

ํ•˜๋‹ค๊ณ  ํ•  ์ˆ˜ ์žˆ๋‹ค. ์˜ค๋ง์ด ๊ฐ€์ ธ์•ผ ํ•˜๋Š” ๊ฐ€์žฅ ์ค‘์š”ํ•œ ๊ธฐ๋Šฅ์€ ๊ตฌ

์กฐ๋ฌผ์˜ ์ฒด๊ฒฐ์— ์˜ํ•ด ์˜ค๋ง์ด ๋ณ€ํ˜•ํ•˜๊ณ  ์ด๋•Œ์˜ ์ ‘์ด‰์‘๋ ฅ์— ์˜ํ•ด

๊ธฐ๋ฐ€์„ ์œ ์ง€ํ•˜๋Š” ๊ฒƒ์ด๋‹ค. ์˜ค๋ง์€ ์ผ๋ฐ˜์ ์œผ๋กœ ์‚ฌ๊ฐํ˜•์˜ ๊ทธ๋ฃจ๋ถ€์—

์„ค์น˜๊ฐ€ ๋˜๊ณ  ์ž‘๋™ ์œ ์ฒด์— ์˜ํ•ด ๋ฐœ์ƒ๋˜๋Š” ์ ‘์ด‰์‘๋ ฅ์ด ํ•ฉํ•ด์ ธ ์ตœ

์ข…์ ์ธ ๊ธฐ๋ฐ€์„ฑ๋Šฅ์„ ๋ฐœํœ˜ํ•˜๊ฒŒ ๋œ๋‹ค. ์˜ค๋ง์ด ๋น„์ •์ƒ์ ์œผ๋กœ ์ž‘๋™ํ•˜

์—ฌ ๊ธฐ๋ฐ€์„ฑ๋Šฅ์„ ์žƒ๊ฒŒ ๋˜๋ฉด ์ž‘๋™์œ ์ฒด๊ฐ€ ์œ ์ถœ๋˜์–ด 1986๋…„ ๋ฐœ์ƒํ•œ

์ฒผ๋ฆฐ์ ธํ˜ธ์˜ ํญ๋ฐœ์‚ฌ๊ณ ์—์„œ ๋ณผ ์ˆ˜ ์žˆ๋“ฏ ์žฅ์น˜์— ์‹ฌ๊ฐํ•œ ๋ฌธ์ œ๋ฅผ ๋ฐœ

์ƒ์‹œํ‚ค๊ฒŒ ๋œ๋‹ค. ๋”ฐ๋ผ์„œ ์˜ค๋ง์ด ์••์ถ• ๋ฐ ๋‚ด์••์„ ๋ฐ›๋Š” ์ƒํ™ฉ์—์„œ

์ ‘์ด‰์‘๋ ฅ๋“ฑ ๊ฑฐ๋™ ํŠน์„ฑ์„ ์ดํ•ดํ•˜๋Š” ๊ฒƒ์€ ๋งค์šฐ ์ค‘์š”ํ•˜๋‹ค ํ•  ์ˆ˜ ์žˆ

๋‹ค. ๊ทธ๋Ÿฌ๋‚˜ ์˜ค๋ง ์†Œ์žฌ์ธ ๊ณ ๋ฌด์˜ ๋น„์„ ํ˜•์  ํŠน์„ฑ, ์ ‘์ด‰์‘๋ ฅ์˜ ๋น„์„ 

ํ˜• ํŠน์„ฑ ๋“ฑ ๋ณต์žกํ•œ ๋ฉ”์ปค๋‹ˆ์ฆ˜์œผ๋กœ ์ธํ•ด ๊ทธ ํŠน์„ฑ์„ ์ดํ•ดํ•˜๋Š”๋ฐ ์–ด

๋ ค์›€์ด ์žˆ๋Š”๊ฒŒ ์‚ฌ์‹ค์ด๋‹ค. ๊ทธ๋™์•ˆ ์˜ค๋ง์˜ ๊ฑฐ๋™ ํŠน์„ฑ์„ ์ดํ•ดํ•˜๊ธฐ

์œ„ํ•œ ๋‹ค์–‘ํ•œ ์—ฐ๊ตฌ๋“ค์ด ์ง„ํ–‰๋˜์–ด์™”๋‹ค. George9 ๋“ฑ์€ ์œ ํ•œ์š”์†Œ๋ฒ•

์„ ์ด์šฉํ•˜์—ฌ 2๊ฐœ์˜ Plate ์‚ฌ์ด์—์„œ ์••์ถ•ํ•˜์ค‘์„ ๋ฐ›๋Š” ์˜ค๋ง์˜ ๊ฑฐ

๋™ ํŠน์„ฑ์„ ์—ฐ๊ตฌํ•˜์˜€๋‹ค. ํ•ด์„ ๊ฒฐ๊ณผ๋Š” ์‹œํ—˜ ๊ฒฐ๊ณผ ๋ฐ Hertzian

Theory์— ๊ธฐ๋ฐ˜์„ ๋‘” ์ด๋ก ์  ์ ‘๊ทผ ๊ฒฐ๊ณผ์™€ ๋น„๊ต ๋ถ„์„ ๋˜์—ˆ๋‹ค.

Dragoni10 ๋“ฑ์€ ์‚ฌ๊ฐํ˜• ๊ทธ๋ฃจ๋ธŒ์— ์œ„์น˜ํ•œ ์˜ค๋ง์˜ ๊ฑฐ๋™ํŠน์„ฑ์„

NOMENCLATURE

F = Total compression load (N)

e = Initial O-ring axial displacement (mm)

d = The O-ring cross-section diameter (mm)

D = The O-ring mean diameter (mm)

C = The ratio e/d

b = The contact width between the O-ring and plate (mm)

Po = Maximum contact stress value (MPa)

Erelax = Relaxation modulus (MPa)

Ej = Elastic modulus for O-ring (MPa)

ฮฑj = Coefficient

ฯ„j = Relaxation time (sec)

Copyright ยฉ The Korean Society for Precision Engineering

This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/

3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.

722 / August 2019 ํ•œ๊ตญ์ •๋ฐ€๊ณตํ•™ํšŒ์ง€ ์ œ 36๊ถŒ ์ œ 8ํ˜ธ

๋ถ„์„ํ•˜์˜€๋‹ค. ๊ทธ๋ฃจ๋ธŒ ์น˜์ˆ˜ ๋ณ€ํ™” ๋ฐ ๋งˆ์ฐฐ๊ณ„์ˆ˜์˜ ์˜ํ–ฅ์— ๋Œ€ํ•ด ๊ณ ์ฐฐ

ํ•˜์˜€๋‹ค. ๋ฐ•์„ฑํ•œ1,4 ๋“ฑ์€ ๋‹จ ์ธก๋ฒฝ ๊ตฌ์† ํ•˜์—์„œ ์••์ถ• ๋ณ€ํ˜•๊ณผ ์••๋ ฅ์„

๋™์‹œ์— ๋ฐ›๋Š” ์˜ค๋ง ๋ฌธ์ œ์— ๋Œ€ํ•˜์—ฌ ์ดˆํƒ„์„ฑ ์œ ํ•œ ์š”์†Œ ํ•ด์„

(Hyperelastic Finite Element Analysis)์„ ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค. ๋ ˆ์ด์ ธ ๋ณ€

์œ„ ์ธก์ •๊ธฐ์™€ ์ „์‚ฐํ™” ๋‹จ์ธต ์ดฌ์˜์œผ๋กœ ์ ‘์ด‰ ํญ ๋ฐ ์••์ถœ ๊นŠ์ด๋ฅผ ์ธก

์ •ํ•˜์—ฌ ์œ ํ•œ์š”์†Œ ํ•ด์„ ๊ฒฐ๊ณผ์™€ ๋น„๊ต ๋ถ„์„ํ•˜์˜€๋‹ค. ๋˜ํ•œ Gillen

K. T.13 ๋“ฑ์€ ๊ณ ๋ฌด ์˜ค๋ง์˜ ์ ํƒ„์„ฑ(Viscoelastic)์  ํŠน์ง•์ธ ์‘๋ ฅ์™„

ํ™”(Stress Relaxation) ํ˜„์ƒ์— ๋Œ€ํ•ด ๋‹ค๋ฃจ์—ˆ๋‹ค. ๊ธฐ์กด์˜ ์—ฐ๊ตฌ๋Š” ์œ 

ํ•œ์š”์†Œ๋ฒ•์„ ์ด์šฉํ•˜์—ฌ ์˜ค๋ง์ด ์••์ถ•๋˜๊ณ  ๋‚ด์••์„ ๋ฐ›๋Š” ์ƒํƒœ์—์„œ์˜

๊ฑฐ๋™ํŠน์„ฑ์„ ๋ถ„์„ํ•˜์˜€๊ณ , ์‹คํ—˜์ ์ธ ๋ฐฉ๋ฒ•์„ ์ด์šฉํ•˜์—ฌ ์‘๋ ฅ์™„ํ™” ํšจ

๊ณผ์— ๋Œ€ํ•ด ์—ฐ๊ตฌํ•˜์˜€๋‹ค. ๋ณธ ๋…ผ๋ฌธ์—์„œ๋Š” ๊ณ ์ฒด์ถ”์ง„๊ธฐ๊ด€์— ์˜ค๋ง์ด

์žฅ์ฐฉ๋˜๋Š” ๋‹จ๊ณ„๋ถ€ํ„ฐ, ์••์ถ•๋‹จ๊ณ„, ์ œํ’ˆ ์žฅ๊ธฐ๊ฐ„ ๋ณด๊ด€์— ๋”ฐ๋ฅธ ์‘๋ ฅ์™„

ํ™” ๋‹จ๊ณ„, ์ถ”์ง„๊ธฐ๊ด€ ์ž‘๋™์‹œ ๋ฐ›๊ฒŒ ๋˜๋Š” ๋‚ด์••์ž‘์šฉ ๋‹จ๊ณ„๋ฅผ ์œ ํ•œ์š”์†Œ

๋ฒ• 2D ์ถ•๋Œ€์นญ(Axisymmetric) ์˜ค๋ง ๋ชจ๋ธ์„ ์ด์šฉํ•˜์—ฌ ์ˆœ์ฐจ์ ์œผ๋กœ

๊ตฌํ˜„ํ•˜์—ฌ ๊ฐ ๋‹จ๊ณ„๋ณ„ ๊ณ ๋ฌด ์˜ค๋ง์˜ ๊ธฐ๊ณ„์  ๊ฑฐ๋™ ํŠน์„ฑ์„ ๋น„๊ต, ๋ถ„

์„ํ•˜์˜€๋‹ค. ๋˜ํ•œ ๋งˆ์ฐฐ๊ณ„์ˆ˜, ์กฐ๋ฆฝ ํ‹ˆ์ƒˆ(Extrusion Gap) ๋“ฑ์ด ๋ฏธ์น˜

๋Š” ์˜ํ–ฅ์— ๋Œ€ํ•ด์„œ๋„ ๋ถ„์„ํ•˜์˜€๋‹ค.

2. ๋ณธ ๋ก 

2.1 ํ•ด์„ ๋ชจ๋ธ

2.1.1 ๊ณ ์ฒด์ถ”์ง„๊ธฐ๊ด€ ์˜ค๋ง์˜ ์—ญํ• 

Fig. 1์€ ์ผ๋ฐ˜์ ์ธ ๊ณ ์ฒด์ถ”์ง„๊ธฐ๊ด€์— ์ ์šฉ๋œ ์˜ค๋ง์˜ ๋ชจ์Šต์„ ๋‚˜

ํƒ€๋‚ด๊ณ , Fig. 2๋Š” ์˜ค๋ง์˜ ์ž‘๋™ ๊ฐœ๋…์„ ๋‚˜ํƒ€๋‚ธ๋‹ค. ์˜ค๋ง์€ ์ดˆ๊ธฐ์—

์‚ฌ๊ฐํ˜• ๊ทธ๋ฃจ๋ธŒ์— ์œ„์น˜ํ•˜๊ฒŒ ๋œ๋‹ค. ์ด๋•Œ ๊ทธ๋ฃจ๋ธŒ ์ง๊ฒฝ๋ณด๋‹ค ์˜ค๋ง์˜

๋‚ด๊ฒฝ์ด ์ž‘๊ธฐ ๋•Œ๋ฌธ์— ์˜ค๋ง์€ ์–ด๋Š ์ •๋„์˜ ์‹ ์žฅ๋ฅ (Stretch Ratio)

๋ฅผ ๊ฐ–๊ฒŒ ๋œ๋‹ค. ์ด ์ƒํƒœ์—์„œ ์˜ค๋ง์ด ์žฅ์ฐฉ๋œ Nozzle์ด ์—ฐ์†Œ๊ด€์—

์กฐ๋ฆฝ๋˜๋ฉด์„œ ์˜ค๋ง์€ ์••์ถ•ํ•˜์ค‘์„ ๋ฐ›๊ฒŒ ๋œ๋‹ค. ์ดํ›„ ์—ฐ์†Œ๊ด€์—์„œ ๋ฐœ

์ƒ๋œ ๊ณ ์••์˜ ๊ฐ€์Šค์— ์˜ํ•ด ์˜ค๋ง์€ ์ถ”๊ฐ€์ ์ธ ์••๋ ฅํ•˜์ค‘์„ ๋ฐ›๊ฒŒ ๋˜

์–ด ์ตœ์ข…์ ์ธ ๋ฐ€๋ด‰์„ ์œ„ํ•œ ์ ‘์ด‰์‘๋ ฅ์„ ๋ฐœ์ƒ์‹œํ‚ค๊ฒŒ ๋œ๋‹ค.

2.1.2 ํ•ด์„๋ชจ๋ธ

๋ณธ ๋…ผ๋ฌธ์—์„œ๋Š” ์••์ถ• ๋ฐ ๋‚ด์••์„ ๋ฐ›๋Š” ์˜ค๋ง์˜ ๊ฑฐ๋™ ํŠน์„ฑ ๋ถ„์„์„

์œ„ํ•ด Fig. 3์—์„œ ๋ณด๋Š” ๋ฐ”์™€ ๊ฐ™์ด ๊ตฌ์กฐํ•ด์„ ์ƒ์šฉ S/W์ธ ABAQUS

์˜ 2D ์ถ•๋Œ€์นญ ๋ชจ๋ธ์„ ์ด์šฉํ•˜์˜€๋‹ค. Housing๊ณผ Piston์€ ๊ฐ•์ฒด์š”์†Œ

(Rigid Body)๋กœ ๋ชจ๋ธ๋ง ํ•˜์˜€๊ณ  ์˜ค๋ง์€ CAX4H (4-Node Bilinear

Axisymmetric Quadrilateral, Hybrid, Constant Pressure) ์š”์†Œ ํƒ€

์ž…์œผ๋กœ Deformable Body๋กœ ๊ตฌ์„ฑํ•˜์˜€์œผ๋ฉฐ Node ์ˆ˜๋Š” 8,239,

Element ์ˆ˜๋Š” 6,417๊ฐœ์ด๋‹ค. ํŠนํžˆ ์˜ค๋ง ์†Œ์žฌ์ธ ๊ณ ๋ฌด์˜ ๋น„์••์ถ•์„ฑ

๊ฑฐ๋™ ๋ชจ์‚ฌ๋ฅผ ์œ„ํ•ด Hybrid Element๋ฅผ ์‚ฌ์šฉํ•˜์˜€๋‹ค.

๊ณ ๋ฌด์˜ ์ดˆ๊ธฐ ์‹ ์žฅ๋ฅ ์€ ์•ฝ 1.8%๊ฐ€ ๋˜๋„๋ก ์„ค์ •ํ•˜์˜€๊ณ  Extrusion

Gap์€ 0.1, 0.08, 0.05 mm๋กœ ๊ฐ๊ฐ ์„ค์ •ํ•˜์˜€๋‹ค. ๋˜ํ•œ ์˜ค๋ง๊ณผ

Housing, Piston๊ณผ์˜ ๋งˆ์ฐฐ๊ณ„์ˆ˜๋กœ๋Š” 0.2, 0.15, 0.13 ๋“ฑ์œผ๋กœ ๋ณ€๊ฒฝ

ํ•ด ๊ฐ€๋ฉด์„œ ์ ‘์ด‰์‘๋ ฅ์— ๋Œ€ํ•ด ๋ฏธ์น˜๋Š” ์˜ํ–ฅ์— ๋Œ€ํ•ด ๊ฒ€ํ†  ํ•˜์˜€๊ณ ,

์ž‘๋™ ์••๋ ฅ์œผ๋กœ๋Š” 13 MPa๋ฅผ ์ ์šฉ ํ•˜์˜€๋‹ค. ์˜ค๋ง ์†Œ์žฌ์ธ ๊ณ ๋ฌด์˜ ์ 

ํƒ„์„ฑ(Viscoelastic) ํŠน์„ฑ์„ ๊ตฌํ˜„ํ•˜์—ฌ ์‘๋ ฅ ์™„ํ™”(Stress Relaxation)

ํ˜„์ƒ์ด ๋ฏธ์น˜๋Š” ์˜ํ–ฅ์— ๋Œ€ํ•ด์„œ๋„ ๋ถ„์„ํ•˜์˜€๋‹ค.

๋ณธ ๋…ผ๋ฌธ์—์„œ๋Š” Fig. 2์— ๋‚˜์™€์žˆ๋Š” ์˜ค๋ง์˜ ์ž‘๋™ ๊ฐœ๋…์„ ๊ตฌํ˜„ํ•˜

๊ธฐ ์œ„ํ•˜์—ฌ ์•„๋ž˜์™€ ๊ฐ™์€ ๋‹จ๊ณ„๋กœ ํ•ด์„์„ ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค.

Step #1 : ํ”ผ์Šคํ†ค ๊ทธ๋ฃจ๋ธŒ์— ์˜ค๋ง ์žฅ์ฐฉ(Interference Fit)

Step #2 : Compression Load ๋ถ€๊ฐ€

Step #3 : Stress Relaxation

Step #4 : ์ž‘๋™์••๋ ฅ 13 MPa ๋ถ€๊ฐ€

*Step #3์€ ์˜ค๋ง์˜ ์ ํƒ„์„ฑ ํŠน์„ฑ ๊ณ ๋ ค์‹œ์—๋งŒ ์ ์šฉ

Fig. 4๋Š” ํ•ด์„ ๋‹จ๊ณ„๋ณ„ Time Curve๋ฅผ ๋‚˜ํƒ€๋‚ธ๋‹ค.

๊ณ ์ฒด์ถ”์ง„๊ธฐ๊ด€์˜ ๊ฒฝ์šฐ Nozzle์ด ์—ฐ์†Œ๊ด€์— ์กฐ๋ฆฝ๋˜์–ด ์˜ค๋ง์ด ์••

์ถ•ํ•˜์ค‘์„ ๋ฐ›์€ํ›„ ์ผ์ •๊ธฐ๊ฐ„ ์ œํ’ˆ์„ ๋ณด๊ด€ํ•˜๊ฒŒ ๋œ๋‹ค. ์ด๋•Œ ์˜ค๋ง ์†Œ

์žฌ์ธ ๊ณ ๋ฌด์˜ ์ ํƒ„์„ฑ(Viscoelastic) ํŠน์„ฑ์œผ๋กœ ์ธํ•ด ์˜ค๋ง์—๋Š” ์‘๋ ฅ

์™„ํ™”(Stress Relaxation) ํ˜„์ƒ์ด ๋ฐœ์ƒํ•˜๊ฒŒ ๋œ๋‹ค. ์ดํ›„ ๊ณ ์ฒด์ถ”์ง„๊ธฐ

๊ด€์ด ์ž‘๋™ํ•  ๋•Œ ์ž‘๋™์••๋ ฅ 13 MPa์ด ์ž‘์šฉํ•˜๊ฒŒ ๋œ๋‹ค. Step #1์€

์ •์ (Static) ํ•ด์„์œผ๋กœ ์ด๋•Œ ์˜ค๋ง์˜ ๋‚ด๊ฒฝ์€ ์‚ฌ๊ฐํ˜• ๊ทธ๋ฃจ๋ถ€ ๋‚ด๊ฒฝ

๋ณด๋‹ค ์ž‘๊ธฐ ๋•Œ๋ฌธ์— Fig. 5์—์„œ ๋ณด๋Š” ๋ฐ”์™€ ๊ฐ™์ด ์ค‘์ฒฉ(Overlap)์ด ๋ฐœ

์ƒ๋˜๊ฒŒ ๋œ๋‹ค. ์ด ๊ฒฝ์šฐ ํ•ด์„์—์„œ๋Š” ์˜ค๋ง๊ณผ ๊ทธ๋ฃจ๋ธŒ ๋‚ด๊ฒฝ์ด ์ ‘์ด‰์„

์ด๋ฃจ๊ฒŒ ํ•˜๊ธฐ ์œ„ํ•ด ์ดˆ๊ธฐ ์ค‘์ฒฉ๋œ ๋ถ€๋ถ„์„ ์ ์ง„์ ์œผ๋กœ ์ œ๊ฑฐํ•˜์—ฌ์•ผ

Fig. 1 O-ring part of solid rocket motor11 (Adapted from Ref. 11 on

the basis of open access)

Fig. 2 Operating principle of O-ring3 (Adapted from Ref. 3 on the

basis of open access)

Fig. 3 2D axisymmetric model of O-ring for FEM

ํ•œ๊ตญ์ •๋ฐ€๊ณตํ•™ํšŒ์ง€ ์ œ 36๊ถŒ ์ œ 8ํ˜ธ August 2019 / 723

ํ•œ๋‹ค. ์ด๋•Œ ์˜ค๋ง์—๋Š” ๊ทธ์— ๋”ฐ๋ฅธ ์‘๋ ฅ๊ณผ ๋ณ€ํ˜•๋ฅ ์ด ๋ฐœ์ƒํ•˜๋„๋ก ์„ค

์ • ํ•˜์—ฌ์•ผ ํ•œ๋‹ค. ๋ณธ ๋…ผ๋ฌธ์—์„œ๋Š” ์ด๋ฅผ ๊ตฌํ˜„ํ•˜๊ธฐ ์œ„ํ•ด ABAQUS

S/W 2016์—์„œ ์ œ๊ณตํ•˜๋Š” Interference Fit ๊ธฐ๋Šฅ์„ ์ด์šฉํ•˜์˜€๋‹ค.

Fig. 5๋Š” ์˜ค๋ง์˜ ์ดˆ๊ธฐ ์œ„์น˜ ๋ฐ ํ”ผ์Šคํ†ค์— ์กฐ๋ฆฝ๋˜์—ˆ์„ ๋•Œ, ์ฆ‰

Interference Fit์ด ์ ์šฉ๋œ ํ›„์˜ ํ˜•์ƒ์„ ๋‚˜ํƒ€๋‚ธ๋‹ค.

Step #2๋Š” ์ •์ (Static) ํ•ด์„์œผ๋กœ Nozzle์ด ์—ฐ์†Œ๊ด€์— ์žฅ์ฐฉ๋ 

๋•Œ ๋ฐœ์ƒ๋˜๋Š” ์••์ถ•ํ•˜์ค‘์„ ๋ถ€๊ฐ€ ํ•˜์˜€๋‹ค. ์••์ถ•ํ•˜์ค‘์€ Fig. 3์—์„œ

Extrusion Gap์ด ๊ฐ๊ฐ 0.1, 0.08, 0.05 mm๊ฐ€ ๋˜๋„๋ก ๋ณ€์œ„์ œ์–ด

๋ฅผ ํ†ตํ•ด ๊ตฌํ˜„ํ•˜์˜€๋‹ค. Step #4๋Š” ๋™์ (Dynamic) ํ•ด์„์œผ๋กœ ์˜ค๋ง

๊ณ ๋ฌด์˜ ์ ํƒ„์„ฑ(Viscoelastic) ํŠน์„ฑ์„ ๊ณ ๋ คํ•˜์—ฌ ์‘๋ ฅ์™„ํ™”(Stress

Relaxation) ํ•ด์„์„ ์ˆ˜ํ–‰ ํ•˜์˜€๋‹ค. Step #5๋Š” ์ •์ (Static) ํ•ด์„์œผ

๋กœ ์˜ค๋ง์— ์ž‘๋™ ์œ ์ฒด์˜ ์ž‘๋™์••๋ ฅ์„ ๋ถ€๊ฐ€ํ•˜์—ฌ ์˜ค๋ง์˜ ๊ฑฐ๋™์„ ๋ถ„

์„ ํ•˜์˜€๋‹ค.

2.2 ์žฌ๋ฃŒ ๋ฌผ์„ฑ์น˜

2.2.1 Hyperelastic

์ดˆํƒ„์„ฑ ๋ฌผ์งˆ์€ ์‘๋ ฅ๊ณผ ๋ณ€ํ˜•๋ฅ  ์‚ฌ์ด์˜ ๊ด€๊ณ„๋ฅผ ๋ณ€ํ˜•๋ฅ  ์—๋„ˆ์ง€

๋ฐ€๋„ ํ•จ์ˆ˜(Strain Energy Density Function)์„ ํ†ตํ•ด ์–ป๋Š”๋‹ค. ์ด๋ฅผ

ํ†ตํ•ด ๋ณ€ํ˜•๋ฅ ์ด 100-700%์— ์ด๋ฅด๋Š” ๋Œ€๋ณ€ํ˜•์— ๋Œ€ํ•ด์„œ๋„ ์‘๋ ฅ๊ณผ

๋ณ€ํ˜•๋ฅ ์˜ ๊ด€๊ณ„๋ฅผ ๊ตฌํ•  ์ˆ˜ ์žˆ๋‹ค. ๋”ฐ๋ผ์„œ ๊ฐ ์ƒํ™ฉ์— ๋งž๋Š” ์ ์ ˆํ•œ

๋ณ€ํ˜•๋ฅ  ์—๋„ˆ์ง€ ๋ฐ€๋„ํ•จ์ˆ˜๋ฅผ ์„ ์ •ํ•˜๋Š” ๊ฒƒ์ด ์ค‘์š”ํ•˜๋‹ค. ๋ณ€ํ˜•๋ฅ  ์—

๋„ˆ์ง€ ๋ฐ€๋„ ํ•จ์ˆ˜์—๋Š” ํฌ๊ฒŒ ๋ฏธ์†Œ ๊ตฌ์กฐ ๊ด€์ ์—์„œ ์ ‘๊ทผํ•˜๋Š” ๋ฌผ๋ฆฌ์ 

๋ชจ๋ธ๋กœ Arruda-Boyce์™€ Van der Waals ๋ชจ๋ธ์ด ์žˆ๊ณ , ์—ฐ์†์ฒด ์—ญ

ํ•™์˜ ๊ด€์ ์—์„œ ์ ‘๊ทผํ•˜๋Š” ํ˜„์ƒํ•™์ ์ธ ๋ชจ๋ธ๋กœ Polynomial, Ogden

๋ฐ Marlow ๋ชจ๋ธ์ด ์žˆ๋‹ค. Polynomial ๋ชจ๋ธ ์ค‘ 1์ฐจ Full Polynomial

๋ชจ๋ธ์„ Mooney-Rivlin ๋ชจ๋ธ์ด๋ผ๊ณ  ํ•˜๋ฉฐ, 2nd Stretch Invariant

์˜ ์˜ํ–ฅ์„ ์ œ๊ฑฐํ•œ Reduced Polynomial ๋ชจ๋ธ์˜ 1์ฐจ๋Š” Neo-

Hooken ์ด๋ผ๊ณ  ํ•˜๋ฉฐ, 3์ฐจ๋ฅผ Yeoh ๋ชจ๋ธ์ด๋ผ๊ณ  ํ•œ๋‹ค. ๋ณธ ๋…ผ๋ฌธ์—

์„œ๋Š” ๊ด€๋ จ ๋…ผ๋ฌธ3์— ๋ฐœํ‘œ๋œ NBR (Nitrile Butadiene Rubber) ๊ณ 

๋ฌด์˜ ๋‹จ์ถ•์ธ์žฅ ์‹œํ—˜(Uniaxial Tension Test), ์ด์ถ•์ธ์žฅ์‹œํ—˜(Biaxial

Tension Test), ์ˆœ์ˆ˜์ „๋‹จ์‹œํ—˜(Pure Shear Test) ๊ฒฐ๊ณผ๋ฅผ ์ด์šฉํ•˜์—ฌ

Ogden Model์„ ์ด์šฉํ•˜์˜€๋‹ค. Ogden ๋ชจ๋ธ์€ ๋‹ค์Œ๊ณผ ๊ฐ™์ด ์—ฐ์‹ ๋ฅ 

์˜ ํ•จ์ˆ˜๋กœ ํ‘œํ˜„๋œ๋‹ค.

(1)

๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” ๊ณ ๋ฌด ์žฌ๋ฃŒ๋ฅผ ๋น„์••์ถ•์„ฑ ๋ฌผ์งˆ๋กœ ๊ฐ€์ •ํ•˜์—ฌ J = 1

์ด ๋˜๊ณ , 3์ฐจํ•ญ๊นŒ์ง€ ๊ณ ๋ คํ•˜์—ฌ ์•„๋ž˜์™€ ๊ฐ™์€ ๋ชจ๋ธ์„ ์‚ฌ์šฉ ํ•˜์˜€๋‹ค.

(2)

Fig. 6์€ ๋ณธ ๋…ผ๋ฌธ์—์„œ ์‚ฌ์šฉํ•  NBR ๊ณ ๋ฌด์˜ ์‹œํ—˜๊ฒฐ๊ณผ๋ฅผ ๋‚˜ํƒ€

๋‚ด๋ฉฐ Ref. 3์—์„œ ๋ฐœ์ทŒํ•˜์—ฌ ์ ์šฉํ•˜์˜€๋‹ค. ๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” Ref. 3์˜

๋ฐ์ดํ„ฐ๋ฅผ ์ด์šฉํ•˜์—ฌ Ogden ๋ชจ๋ธ๋กœ Curve-Fittingํ•˜์—ฌ ์ ์šฉ ํ•˜์˜€

๊ณ  Table 1์€ ๋„์ถœ๋œ Ogden ๋ชจ๋ธ์˜ ์ƒ์ˆ˜ ๊ฐ’์„ ๋‚˜ํƒ€๋‚ธ๋‹ค.

2.2.2 O-ring์˜ ์—ญํ•™์  ํŠน์„ฑ

Lindley6,7์™€ Karaszkiewicz8๋Š” ํ—ค๋ฅด์ธ  ์ ‘์ด‰์ด๋ก (Hertzian Contact

Theory)์„ ์ด์šฉํ•˜์—ฌ ์˜ค๋ง์˜ ์••์ถ•ํ•˜์ค‘์„ ์•„๋ž˜ ์‹(3)๊ณผ ์‹(4)๋กœ ์ œ

์‹œํ•˜์˜€๋‹ค.2

(3)

(4)

Wฮผ1

ฮฑ1

------ ฮป1

ฮฑiฮป2

ฮฑiฮป3

ฮฑi3โ€“+ +( )

1

Di

----- J 1โ€“( )2iN

i=1โˆ‘+N

i=1โˆ‘=

Wฮผ1

ฮฑ1

------ ฮป1

ฮฑiฮป2

ฮฑiฮป3

ฮฑi3โ€“+ +( )3

i=1โˆ‘=

F ฯ€DdE 1.25.C

3

2---

50.C6

+โŽ โŽ โŽ› โŽž=

F

ฯ€d D d+( )E---------------------------

ฯ€

6--- 2C 0.13+( )2=

Fig. 4 Time curve of the analysis

Fig. 5 Results of interference fit

Fig. 6 Results of curve-fitting for NBR3 (Adapted from Ref. 3 on the

basis of open access)

Table 1 Ogden strain energy function of NBR

I Mu_I ALPHA_I D_I

1 -323 1.14 0

2 163.5 1.41 0

3 161.8 0.86 0

724 / August 2019 ํ•œ๊ตญ์ •๋ฐ€๊ณตํ•™ํšŒ์ง€ ์ œ 36๊ถŒ ์ œ 8ํ˜ธ

์—ฌ๊ธฐ์„œ, D๋Š” ์˜ค๋ง์˜ ํ‰๊ท  ์ง๊ฒฝ(Mean Diameter), d๋Š” ์˜ค๋ง ๋‹จ๋ฉด์ ์˜

์ง๊ฒฝ(Cross-Section Diameter), E๋Š” ํƒ„์„ฑ๊ณ„์ˆ˜, C = e/d๋กœ ์••์ถ•๋ณ€์œ„์™€

์˜ค๋ง ๋‹จ๋ฉด์ ์˜ ์ง๊ฒฝ์˜ ๋น„์ด๋‹ค. ๋˜ํ•œ Lindley6,7์™€ Karaszkiewicz8๋Š”

์ ‘์ด‰ํญ(Contact Width) b์„ ์‹(5)์™€ ์‹(6)์œผ๋กœ ์ œ์‹œํ•˜์˜€๋‹ค.2

(5)

(6)

Lindley6,7๋Š” ์ตœ๋Œ€์ ‘์ด‰์‘๋ ฅ ๋ฐ ์ ‘์ด‰์‘๋ ฅ ๋ถ„ํฌ๋ฅผ ์‹(7)๊ณผ ์‹(8)

๋กœ ์ œ์‹œํ•˜์˜€๋‹ค.

(7)

(8)

์—ฌ๊ธฐ์„œ x๋Š” ๊ณ ๋ฌด ์˜ค๋ง์˜ ๋ฐ˜๊ฒฝ ๋ฐฉํ–ฅ ์œ„์น˜๋ฅผ ๋‚˜ํƒ€๋‚ธ๋‹ค. ์‹(7) ๋ฐ ์‹

(8)์—์„œ ๋ณผ ์ˆ˜ ์žˆ๋“ฏ ์ ‘์ด‰์‘๋ ฅ์˜ ๋ถ„ํฌ์‹์€ ์žฌ๋ฃŒ ๋ฌผ์„ฑ์น˜๋กœ๋Š” ํƒ„์„ฑ๊ณ„

์ˆ˜ E๋งŒ ์‚ฌ์šฉํ•˜๊ณ  ์žˆ์Œ์„ ์•Œ ์ˆ˜ ์žˆ๋‹ค.2 ๊ณ ๋ฌด ์˜ค๋ง์˜ ์ ํƒ„์„ฑ

(Viscoelastic) ํŠน์„ฑ์„ ๊ณ ๋ คํ•œ ์‘๋ ฅ์™„ํ™”(Stress Relaxation) ์—ฐ๊ตฌ์—

์„œ๋„ ํƒ„์„ฑ๊ณ„์ˆ˜ E ๊ฐ’๋งŒ ์™„ํ™”๋œ ๊ฐ’์„ ์“ฐ๋ฉด ์‹(7) ๋ฐ ์‹(8)์ด ๋™์ผํ•˜

๊ฒŒ ์ ์šฉ๋  ์ˆ˜ ์žˆ๋‹ค. ์™„ํ™”๋œ ํƒ„์„ฑ๊ณ„์ˆ˜ E ๊ฐ’์€ ์‹(9), ์‹(10)์œผ๋กœ ๋‚˜

ํƒ€๋‚ผ ์ˆ˜ ์žˆ๋‹ค.2

(9)

, , (10)

์‹(10)์„ ์‹(9)์— ๋Œ€์ž…ํ•˜๋ฉด ์™„ํ™”๋œ ํƒ„์„ฑ๊ณ„์ˆ˜๋Š” ์‹(11)๋กœ ๋‚˜ํƒ€

๋‚ผ ์ˆ˜ ์žˆ๋‹ค.2

(11)

์—ฌ๊ธฐ์„œ ฮฑj๋Š” Proney ๊ณ„์ˆ˜์ด๊ณ , ฯ„j ๊ฐ’๊ณผ ํ•จ๊ป˜ ์™„ํ™”๋œ ํƒ„์„ฑ ๊ณ„์ˆ˜ ๋ฐ

์ดํ„ฐ๋กœ๋ถ€ํ„ฐ ๊ตฌํ•œ๋‹ค. ๋ณธ ๋…ผ๋ฌธ์—์„œ๋Š” Ref. 5์˜ ์™„ํ™” ํƒ„์„ฑ๊ณ„์ˆ˜

(Relaxation Modulus) ์‹œํ—˜ ๋ฐ์ดํ„ฐ๋ฅผ ์ด์šฉํ•˜์˜€๋‹ค. Fig. 7์€ Ref. 5

์—์„œ ๋ฐœ์ทŒํ•œ ์‘๋ ฅ์™„ํ™” ํƒ„์„ฑ๊ณ„์ˆ˜ ์‹œํ—˜ ๋ฐ์ดํ„ฐ์— ๋Œ€ํ•ด Curve-

Fitting์„ ์ˆ˜ํ–‰ํ•œ ๊ฒฐ๊ณผ์ด๋ฉฐ, Table 2๋Š” ์ด๋กœ๋ถ€ํ„ฐ ๊ตฌํ•œ ฮฑj์™€ ฯ„j๊ฐ’์„

๋‚˜ํƒ€๋‚ธ๋‹ค. Fig. 7์—์„œ ๋ณด๋Š” ๋ฐ”์™€ ๊ฐ™์ด ์‘๋ ฅ ์™„ํ™”(Stress Relaxation)

๋Š” ์ ํƒ„์„ฑ ํŠน์„ฑ์„ ๊ฐ€์ง€๊ณ  ์žˆ๋Š” ๊ณ ๋ฌด ์˜ค๋ง์— ํž˜์„ ๊ฐ€ํ•˜์—ฌ ๊ทธ ์ƒํƒœ

๋ฅผ ์œ ์ง€ํ•˜๊ณ  ์žˆ๋”๋ผ๋„ ์˜ค๋ง ๋‚ด๋ถ€์˜ ์‘๋ ฅ์ด ์‹œ๊ฐ„๊ณผ ๋”๋ถˆ์–ด ๊ฐ์†Œํ•˜

๋Š” ํŠน์„ฑ์„ ์˜๋ฏธํ•œ๋‹ค.

2.3 ํ•ด์„ ๊ฒฐ๊ณผ

2.3.1 ์••์ถ•ํ•˜์ค‘ ์ž‘์šฉ

ํ•ด์„ ๋ชจ๋ธ์˜ ๊ฒ€์ฆ์„ ์œ„ํ•˜์—ฌ ์ธก๋ฉด๋ถ€๋Š” ๊ตฌ์†๋˜์–ด ์žˆ์ง€ ์•Š๊ณ  ์ž‘

๋™ ๋‚ด์••์ด ๊ฐ€ํ•ด์ง€์ง€ ์•Š์€ ์ƒํƒœ์—์„œ ๋‹จ์ˆœํžˆ ์ถ• ๋ฐฉํ–ฅ์œผ๋กœ๋งŒ ์••์ถ•์ด

๊ฐ€ํ•ด์งˆ ๋•Œ ์œ ํ•œ์š”์†Œ ํ•ด์„ ๊ฒฐ๊ณผ์™€ 2.2.2์ ˆ์—์„œ ์ œ์‹œํ•œ Lindley,6,7

Karaszkiewica8์˜ ๋ชจ๋ธ๋กœ ์˜ˆ์ธกํ•œ ๊ฒฐ๊ณผ๋ฅผ ๋น„๊ตํ•˜์˜€๋‹ค. Fig. 8(a)๋Š”

์••์ถ•๋ฅ ์— ๋”ฐ๋ฅธ ์••์ถ•ํ•˜์ค‘์„ ๋น„๊ตํ•œ ๊ฒƒ์ด๋‹ค. Karaszkiewica8์˜ ๋ชจ

๋ธ์€ FEM ํ•ด์„๊ฒฐ๊ณผ ๋Œ€๋น„ ์ „ ์••์ถ• ์˜์—ญ์—์„œ ์ „์ฒด์ ์œผ๋กœ ํฌ๊ฒŒ

๋‚˜ํƒ€๋‚ฌ์œผ๋ฉฐ Lindley6,7์˜ ๋ชจ๋ธ์€ 10% ์••์ถ•๋ฅ ๊นŒ์ง€๋Š” FEM๊ณผ ์œ 

์‚ฌ ํ•˜์˜€์œผ๋‚˜ 10% ์ด์ƒ์˜ ์••์ถ•๋ฅ ์—์„œ๋Š” FEM ๋Œ€๋น„ ์กฐ๊ธˆ ๋‚ฎ์€

๊ฒฝํ–ฅ์„ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. Fir. 8(b)๋Š” ์••์ถ•๋ฅ ์— ๋”ฐ๋ฅธ ์ ‘์ด‰ํญ์„ ๋น„๊ตํ•œ

๊ฒƒ์œผ๋กœ FEM ํ•ด์„๊ฒฐ๊ณผ ๋Œ€๋น„ Lindley6,7 ๋ชจ๋ธ์˜ ๊ฐ’์ด ์••์ถ•๋ฅ ์ด ์ฆ

๊ฐ€ํ• ์ˆ˜๋ก ์กฐ๊ธˆ ๋” ์ž‘๊ฒŒ ๋‚˜ํƒ€๋‚ฌ๋‹ค.

Fig. 8(c)๋Š” ์••์ถ•๋ฅ ์ด 20%์ผ ๋•Œ ๋งˆ์ฐฐ๊ณ„์ˆ˜ ๋ณ€ํ™”์— ๋”ฐ๋ฅธ ์ ‘์ด‰์‘

๋ ฅ ๋ถ„ํฌ๋„๋ฅผ ๋‚˜ํƒ€๋‚ธ๋‹ค. ์ ‘์ด‰์‘๋ ฅ์˜ ํ•ด์„ ๊ฒฐ๊ณผ๋Š” ์ „ํ˜•์ ์ธ Hertz

์‘๋ ฅ ๋ถ„ํฌ๋ฅผ ์ž˜ ๋‚˜ํƒ€๋‚ด๊ณ  ์žˆ์Œ์„ ํ™•์ธํ•  ์ˆ˜ ์žˆ๋‹ค. ๋งˆ์ฐฐ๊ณ„์ˆ˜๋ฅผ

0.2์—์„œ 1.0๊นŒ์ง€ ๋ณ€ํ™” ์‹œ์ผฐ์„ ๋•Œ์—๋„ ๋‹จ์ˆœํžˆ ์••์ถ•ํ•˜์ค‘๋งŒ์„ ๋ถ€๊ฐ€

ํ–ˆ์„ ๊ฒฝ์šฐ์—๋Š” ์ ‘์ด‰ ์‘๋ ฅ์— ํฐ ๋ณ€ํ™”๋ฅผ ๊ฐ€์ ธ์˜ค์ง€ ์•Š๋Š” ๊ฒƒ์„ ํ™•์ธ

ํ•  ์ˆ˜ ์žˆ๋‹ค. Fig. 8์˜ ๊ฒฐ๊ณผ๋ฅผ ์ข…ํ•ฉํ•ด ๋ณผ ๋•Œ ํ•ด์„๋ชจ๋ธ๊ณผ ์ด๋ก ์ 

์˜ˆ์ธก ๋ชจ๋ธ์˜ ๊ฐ’์ด ์ผ๋ถ€ ์ฐจ์ด๋Š” ์žˆ์œผ๋‚˜ ์˜ค๋ง ์†Œ์žฌ์ธ ๊ณ ๋ฌด์˜ ๋น„์„ 

ํ˜•์  ํŠน์„ฑ, ์ ‘์ด‰ ์‘๋ ฅ์˜ ๋น„์„ ํ˜•์  ํŠน์„ฑ ๋“ฑ์„ ๊ณ ๋ คํ•  ๋•Œ ํ•ด์„๋ชจ

๋ธ์€ ํƒ€๋‹น์„ฑ์„ ํ™•๋ณดํ•˜๊ณ  ์žˆ๋Š” ๊ฒƒ์œผ๋กœ ๋ณด์ธ๋‹ค.

2.3.2 ์••์ถ• ๋ฐ ๋‚ด์••ํ•˜์ค‘ ์ž‘์šฉ

Fig. 9(a)๋Š” ์˜ค๋ง์ด Fig. 2์— ๋‚˜์™€์žˆ๋Š” ๊ฐ ๋‹จ๊ณ„, ์ฆ‰ Install,

Compressed, Pressurized ๊ฐ ๋‹จ๊ณ„๋ณ„ ์ ‘์ด‰์‘๋ ฅ์˜ ๋ถ„ํฌ๋„๋ฅผ ๋‚˜ํƒ€

๋‚ธ๋‹ค. ์˜ค๋ง์ด ์ดˆ๊ธฐ ์œ„์น˜์— ์žฅ์ฐฉ๋˜๋Š” Install ๋‹จ๊ณ„์—์„œ๋Š” ๋งค์šฐ ๋‚ฎ์€

b d.6

ฯ€--- 1.25.C

3

2---

50.C6

+โŽ โŽ โŽ› โŽž=

b

d--- 2C 0.13+( ) 0.07 ฮต 0.25< <,=

P0

4.E.

1.25.C

3

2---

50.C6

+โŽ โŽ โŽ› โŽž

6ฯ€-------------------------------------------=

P x( ) P0

12x

b-----โŽ โŽ โŽ› โŽž

2

โ€“=

Erelax t( ) Eโˆž

ฮฃjEje

t

ฯ„j

----

+=

ฯ„jฮทj

Ej

----= ฮฑj

Ek

Eโˆž

------= E0

Eโˆž

ฮฃjEj+=

Erelax t( ) E0

1 ฮฃjฮฑj 1 e

t

ฯ„j

----

โ€“โŽ โŽ โŽ› โŽžโ€“=

Fig. 7 Results of curve-fitting for relaxation modulus5 (Adapted

from Ref. 5 on the basis of open access)

Table 2 Material constant for relaxation modulus

j ฮฑj ฯ„j

1 0.176 0.0193

2 0.499 9339.7

ํ•œ๊ตญ์ •๋ฐ€๊ณตํ•™ํšŒ์ง€ ์ œ 36๊ถŒ ์ œ 8ํ˜ธ August 2019 / 725

์ ‘์ด‰์‘๋ ฅ์„ ํ˜•์„ฑํ•˜๊ฒŒ ๋˜๊ณ , ์••์ถ•ํ•˜์ค‘์„ ๋ฐ›๋Š” Compressed ๋‹จ๊ณ„

์—์„œ ์ „ํ˜•์ ์ธ Hertz ์‘๋ ฅ๋ถ„ํฌ๋ฅผ ๋‚˜ํƒ€๋‚ด๊ณ  ์žˆ๋‹ค. ์ดํ›„ ๋‚ด์••์ด

์ž‘์šฉ๋˜๋Š” Pressurized ๋‹จ๊ณ„์—์„œ๋Š” ์˜ค๋ง์ด ๊ทธ๋ฃจ๋ธŒ ์ƒํ•˜๋ฉด๊ณผ ์ธก๋ฉด

๋ถ€์— ์ ‘์ด‰์ด ๋˜๋ฉด์„œ Hertz ์‘๋ ฅ๋ถ„ํฌ๊ฐ€ ์กฐ๊ธˆ์”ฉ ์ผ๊ทธ๋Ÿฌ ์ง์„ ํ™•์ธ

ํ•  ์ˆ˜ ์žˆ๋‹ค.

Fig. 9(b)๋Š” Install ๋‹จ๊ณ„์—์„œ ๋งˆ์ฐฐ๊ณ„์ˆ˜์— ๋”ฐ๋ฅธ ์ ‘์ด‰์‘๋ ฅ์˜ ๋ถ„

ํฌ๋ฅผ ๋‚˜ํƒ€๋‚ธ๋‹ค. Install ๋‹จ๊ณ„์—์„œ๋Š” ์˜ค๋ง์˜ ์ ‘์ด‰ ์ƒ, ํ•˜๋ฉด ๋ชจ๋‘์—

์„œ ๋งˆ์ฐฐ๊ณ„์ˆ˜๊ฐ€ 0.13์—์„œ 0.20๊นŒ์ง€ ๋ณ€ํ•  ๋•Œ ์ ‘์ด‰์‘๋ ฅ์˜ ๋ณ€ํ™”๋Š”

๋ฏธ๋ฏธํ•จ์„ ํ™•์ธํ•  ์ˆ˜ ์žˆ๋‹ค. Fig. 9(c)๋Š” Pressurized ๋‹จ๊ณ„์—์„œ ๋งˆ

์ฐฐ๊ณ„์ˆ˜์— ๋”ฐ๋ฅธ ์ ‘์ด‰์‘๋ ฅ์˜ ๋ถ„ํฌ๋ฅผ ๋‚˜ํƒ€๋‚ธ๋‹ค. ๋งˆ์ฐฐ๊ณ„์ˆ˜๊ฐ€ 0.13์ผ

๋•Œ๋ณด๋‹ค 0.15, 0.20์ผ ๋•Œ ์ ‘์ด‰ ์‘๋ ฅ์€ ์†Œํญ ์ƒ์Šน ํ•จ์„ ์•Œ ์ˆ˜ ์žˆ๋‹ค.

๊ทธ๋ฆฌ๊ณ  Fig. 10์—์„œ ๋ณผ ์ˆ˜ ์žˆ๋“ฏ ๋งˆ์ฐฐ๊ณ„์ˆ˜๊ฐ€ 0.13, 0.15, 0.20์œผ๋กœ

์ฆ๊ฐ€ํ•  ๋•Œ Extrusion Gap ๋ถ€๊ทผ์—์„œ ์˜ค๋ง์—์„œ ๋ฐœ์ƒํ•˜๋Š” ์ตœ๋Œ€ Strain

๊ฐ’์€ 0.59, 0.63(7% ์ƒ์Šน), 0.64(8.5% ์ƒ์Šน)๋กœ ์ƒ์Šนํ•จ์„ ํ™•์ธํ• 

์ˆ˜ ์žˆ๋‹ค. ์ด๋Š” ๋งˆ์ฐฐ๊ณ„์ˆ˜๊ฐ€ ์ฆ๊ฐ€ํ•จ์œผ๋กœ์จ Extrusion Gap์œผ๋กœ ๋น 

์ ธ๋‚˜๊ฐ€๋Š” ๊ณ ๋ฌด๋ฅผ ํ”ผ์Šคํ†ค ๋ฉด์ด ์žก์•„์ฃผ๋Š” ์˜ํ–ฅ์ด ๋” ํฌ๊ธฐ ๋•Œ๋ฌธ์ธ

๊ฒƒ์œผ๋กœ ๋ถ„์„ ๋œ๋‹ค.

Fig. 8 FEM results comparison with analytical modelFig. 9 Contact stress for install, compressed, pressurized stage

726 / August 2019 ํ•œ๊ตญ์ •๋ฐ€๊ณตํ•™ํšŒ์ง€ ์ œ 36๊ถŒ ์ œ 8ํ˜ธ

Fig. 11์€ Install, Compressed, Pressurized ๊ฐ ๋‹จ๊ณ„๋ณ„ ์˜ค๋ง์˜

Max. Principal Strain ๋ถ„ํฌ๋ฅผ ๋‚˜ํƒ€๋‚ธ๋‹ค. Install ๋‹จ๊ณ„์—์„œ๋Š” ๊ทธ๋ฃจ

๋ถ€์™€ ์ ‘์ด‰๋˜๋Š” ๋ฉด ๋ถ€์œ„์—์„œ ์ตœ๋Œ€ ๊ฐ’์ด ๋‚˜ํƒ€๋‚˜๋ฉฐ, Compressed

๋‹จ๊ณ„์—์„œ๋Š” ์˜ค๋ง ๋‚ด๋ถ€์—์„œ ์ตœ๋Œ€๊ฐ’์ด ๋‚˜ํƒ€๋‚œ๋‹ค. ์ดํ›„ Pressurized

๋‹จ๊ณ„์—์„œ๋Š” Strain ์ตœ๋Œ€๊ฐ’ ์œ„์น˜๊ฐ€ Extrusion Gap ๋ถ€๊ทผ์œผ๋กœ ์ด๋™

ํ•จ์„ ํ™•์ธํ•  ์ˆ˜ ์žˆ๋‹ค.

Fig. 12๋Š” Install, Pressurized ๋‹จ๊ณ„๋ณ„ Extrusion Gap์„ 0.05 mm

์—์„œ 0.08 mm, 0.1 mm๋กœ ๋ณ€ํ™”์‹œ์ผฐ์„ ๋•Œ์˜ ์ ‘์ด‰์‘๋ ฅ ๋ถ„ํฌ๋ฅผ ๋‚˜

ํƒ€๋‚ธ๋‹ค. Install ๋‹จ๊ณ„์—์„œ๋Š” Gap์ด 0.1 mm์—์„œ 0.05 mm๋กœ ์ž‘์•„

์ง์— ๋”ฐ๋ผ ์ตœ๋Œ€ ์ ‘์ด‰ ์‘๋ ฅ์ด ์†Œํญ ์ƒ์Šนํ•จ์„ ํ™•์ธํ•  ์ˆ˜ ์žˆ๋‹ค. ์ด

๋Š” Gap์ด ์ž‘์•„์ง์— ๋”ฐ๋ผ ์˜ค๋ง์˜ ์••์ถ•๋ฅ ์ด ๋†’์•„์ง€๊ธฐ ๋•Œ๋ฌธ์ธ ๊ฒƒ

์œผ๋กœ ๋ถ„์„๋œ๋‹ค. ํ•˜์ง€๋งŒ Pressurized ๋‹จ๊ณ„์—์„œ๋Š” Gap ๋ณ€ํ™”์— ๋”ฐ

๋ผ ์ ‘์ด‰์‘๋ ฅ์˜ ๋ณ€ํ™”๊ฐ€ ๊ฑฐ์˜ ๋ฐœ์ƒ ํ•˜์ง€ ์•Š์•˜๋‹ค. Fig. 13์€ ์˜ค๋ง์ด

์žฅ์ฐฉ, ๊ตฌ๋™๋˜๋Š” ๊ฐ ๋‹จ๊ณ„๋ณ„ ๋ฐ€๋ด‰ ์„ฑ๋Šฅ์„ ๋‚˜ํƒ€๋‚ธ๋‹ค. ์˜ค๋ง์ด ์ž‘๋™์••

๋ ฅ์— ๋Œ€ํ•ด ๋ฐ€๋ด‰ ์„ฑ๋Šฅ์„ ๋ฐœํœ˜ ํ•˜๊ธฐ ์œ„ํ•ด์„œ๋Š” ์ž‘๋™์••๋ ฅ๋ณด๋‹ค ์ ‘์ด‰

์••๋ ฅ์ด ๋†’์•„์•ผ ํ•œ๋‹ค. ๋”ฐ๋ผ์„œ y์ถ•์—๋Š” ์ž‘๋™์••๋ ฅ ๋Œ€๋น„ ์ ‘์ด‰์‘๋ ฅ์˜

๋น„๋ฅผ ๋‚˜ํƒ€๋‚ด์–ด ๊ฐ ๋‹จ๊ณ„๋ณ„ ๋ฐ€๋ด‰ ์„ฑ๋Šฅ ์ˆ˜์ค€์„ ํ™•์ธํ•  ์ˆ˜ ์žˆ๋„๋ก

ํ•˜์˜€๋‹ค.1,4 Fig. 13์—์„œ ๋ณผ ์ˆ˜ ์žˆ๋“ฏ Install๊ณผ Compressed ๋‹จ๊ณ„์—

์„œ๋Š” ๋ฐ€๋ด‰์„ฑ๋Šฅ ์ง€์ˆ˜๊ฐ€ 0.3 ์ดํ•˜ ์ˆ˜์ค€์œผ๋กœ ๋‚ฎ์Œ์„ ์•Œ ์ˆ˜ ์žˆ๋‹ค. ํ•˜

์ง€๋งŒ ์ž‘๋™์••๋ ฅ์ด ์˜ค๋ง์— ์ž‘์šฉํ•˜๊ฒŒ ๋˜๋ฉด ์˜ค๋ง๊ณผ ํ”ผ์Šคํ†ค, ํ•˜์šฐ์ง•

๊ณผ์˜ ์ ‘์ด‰๋ฉด์—์„œ ๋ฐ€๋ด‰์„ฑ๋Šฅ ์ง€์ˆ˜๊ฐ€ 1 ์ด์ƒ์œผ๋กœ ์ •์ƒ์ ์ธ ๋ฐ€๋ด‰๊ธฐ

๋Šฅ์„ ํ•˜๊ณ  ์žˆ์Œ์„ ํ™•์ธํ•  ์ˆ˜ ์žˆ๋‹ค.

Fig. 14(a)๋Š” ์˜ค๋ง ๊ณ ๋ฌด์˜ ์ ํƒ„์„ฑ(Viscoelastic) ํŠน์ง•์ธ ์‘๋ ฅ์™„

ํ™”(Stress Relaxation) ํšจ๊ณผ๋ฅผ ๊ณ ๋ คํ–ˆ์„ ๋•Œ์˜ Compressed ๋‹จ๊ณ„์—

์„œ ๋‚˜ํƒ€๋‚˜๋Š” ์ ‘์ด‰์‘๋ ฅ์˜ ๋ณ€ํ™”๋ฅผ ์‘๋ ฅ์™„ํ™” ์‹œ๊ฐ„๋Œ€๋ณ„๋กœ ๋‚˜ํƒ€๋‚ธ

๊ฒƒ์ด๋‹ค. ์™„ํ™” ์‹œ๊ฐ„์ด 2,500 sec์ผ ๋•Œ ์ ‘์ด‰์‘๋ ฅ ์ง€์ˆ˜๊ฐ€ ์™„ํ™”์‹œ๊ฐ„

0์ดˆ ๋Œ€๋น„ 0.94์—์„œ 0.67๋กœ ์•ฝ 29% ๊ฐ์†Œํ•˜๊ณ , ์™„ํ™”์‹œ๊ฐ„์ด 10,000

sec ๊ฒฝ๊ณผํ•˜๋ฉด ์ ‘์ด‰์‘๋ ฅ ์ง€์ˆ˜๋Š” 0.34 ์ˆ˜์ค€์œผ๋กœ 64% ์ด์ƒ ๊ฐ์†Œํ•จ

์„ ํ™•์ธํ•  ์ˆ˜ ์žˆ๋‹ค. Fig. 14(b)๋Š” Pressurized ๋‹จ๊ณ„์—์„œ ์˜ค๋ง ๊ณ 

๋ฌด์˜ ์‘๋ ฅ์™„ํ™”๊ฐ€ ์˜ค๋ง์˜ ๋ฐ€๋ด‰ ์„ฑ๋Šฅ์— ๋ฏธ์น˜๋Š” ์˜ํ–ฅ์„ ๋‚˜ํƒ€๋‚ธ ๊ฒƒ

์œผ๋กœ ์™„ํ™”์‹œ๊ฐ„ 80,000 sec์—์„œ์˜ ๊ฐ’์„ ๋‚˜ํƒ€๋‚ธ๋‹ค. Contact Length

6 mm ์œ„์น˜์—์„œ ๋ฐ€๋ด‰์„ฑ๋Šฅ์€ ์‘๋ ฅ์™„ํ™”๋ฅผ ๊ณ ๋ คํ•˜์ง€ ์•Š์•˜์„ ๊ฒฝ์šฐ

1.06์—์„œ ์‘๋ ฅ์™„ํ™”๋ฅผ ๊ณ ๋ คํ–ˆ์„ ๋•Œ 0.63์œผ๋กœ ์•ฝ 42% ๊ฐ์†Œํ•จ์„

ํ™•์ธํ•  ์ˆ˜ ์žˆ๋‹ค. ๋˜ํ•œ ์‘๋ ฅ์™„ํ™”๋ฅผ ๊ณ ๋ คํ–ˆ์„ ๋•Œ Contact Length

Fig. 10 Max. principal strain as fric. coef. changes

Fig. 11 Max. principal strain for install, compressed, pressurized

ํ•œ๊ตญ์ •๋ฐ€๊ณตํ•™ํšŒ์ง€ ์ œ 36๊ถŒ ์ œ 8ํ˜ธ August 2019 / 727

์ผ๋ถ€ ๊ตฌ๊ฐ„์„ ์ œ์™ธํ•˜๊ณ  ์ „์ฒด์ ์œผ๋กœ ๋ฐ€๋ด‰์„ฑ๋Šฅ ์ง€์ˆ˜๊ฐ€ 1 ์ดํ•˜๋กœ

์˜ค๋ง์ด ๋ฐ€๋ด‰๊ธฐ๋Šฅ์œผ๋กœ์„œ์˜ ์ œ๊ธฐ๋Šฅ์„ ์ˆ˜ํ–‰ํ•˜์ง€ ๋ชปํ•จ์„ ํ™•์ธํ•  ์ˆ˜

์žˆ๋‹ค. ๋”ฐ๋ผ์„œ ๊ธฐ๊ณ„๊ตฌ์กฐ๋ฌผ์— ๋Œ€ํ•œ ์˜ค๋ง ์„ค๊ณ„์‹œ ๊ณ ๋ฌด์˜ ์ ํƒ„์„ฑ

(Viscoelastic) ํŠน์„ฑ์—์„œ ๊ธฐ์ธํ•œ ์‘๋ ฅ์™„ํ™”(Stress Relaxation) ํšจ๊ณผ

๋ฅผ ๋ฐ˜๋“œ์‹œ ๊ณ ๋ ค์•ผ ํ•จ์„ ์•Œ ์ˆ˜ ์žˆ๋‹ค.

3. ๊ฒฐ๋ก 

๋ณธ ๋…ผ๋ฌธ์—์„œ๋Š” ์••์ถ• ๋ฐ ๋‚ด์••์„ ๋ฐ›๋Š” ์˜ค๋ง์˜ ๊ฑฐ๋™ ํŠน์„ฑ์„ ์œ 

ํ•œ์š”์†Œ๋ฒ•์„ ์ด์šฉํ•˜์—ฌ ๋ถ„์„ํ•˜์˜€๋‹ค. ์˜ค๋ง๊ณผ ๊ตฌ์กฐ๋ฌผ ๊ณผ์˜ ๋งˆ์ฐฐ๊ณ„์ˆ˜,

Extrusion Gap ๋“ฑ์ด Install, Compressed, Pressurized ๊ฐ ๋‹จ๊ณ„๋ณ„

์ ‘์ด‰ ์‘๋ ฅ ๋ฐ ๋ฐ€๋ด‰์„ฑ๋Šฅ์— ์–ด๋–ค ์˜ํ–ฅ์„ ์ฃผ๋Š”์ง€ ๋ถ„์„ํ•˜์˜€๋‹ค. ๋˜ํ•œ

์˜ค๋ง ๊ณ ๋ฌด์˜ ์ ํƒ„์„ฑ(Viscoelastic) ํŠน์„ฑ์—์„œ ๊ธฐ์ธํ•œ ์‘๋ ฅ์™„ํ™”

(Stress Relaxation) ํ˜„์ƒ์ด ๋ฏธ์น˜๋Š” ์˜ํ–ฅ์— ๋Œ€ํ•ด์„œ๋„ ๊ณ ์ฐฐํ•˜์˜€๋‹ค.

์˜ค๋ง์˜ ๋ฐ€๋ด‰ ์„ฑ๋Šฅ์€ ์ž‘๋™์••๋ ฅ์ด ์˜ค๋ง์„ ๊ฐ€์••ํ•˜์—ฌ ์˜ค๋ง๊ณผ ๊ตฌ

์กฐ๋ฌผ์ด ์ ‘์ด‰์„ ํ•˜๋ฉด์„œ ์ตœ๋Œ€ ์ ‘์ด‰์‘๋ ฅ์„ ๋ฐœ์ƒ, ๋ฐ€๋ด‰ ๊ธฐ๋Šฅ์„ ์ˆ˜ํ–‰ํ•จ

์„ ํ™•์ธํ•  ์ˆ˜ ์žˆ์—ˆ๋‹ค. ์˜ค๋ง๊ณผ ๊ตฌ์กฐ๋ฌผ๊ณผ์˜ ๋งˆ์ฐฐ๊ณ„์ˆ˜๋Š” Pressurized

๋‹จ๊ณ„์—์„œ ์ตœ๋Œ€ ์ ‘์ด‰์‘๋ ฅ์— ์†Œํญ ์ƒ์Šน์„ ๊ฐ€์ ธ์˜ค๊ณ , Extrusion

Gap ๋ถ€๊ทผ์—์„œ ์˜ค๋ง์—์„œ ๋ฐœ์ƒ๋˜๋Š” ์ตœ๋Œ€ Strain์„ ์•ฝ 8.5% ์ƒ์Šน์‹œ

์ผฐ๋‹ค. Extrusion Gap์ด ์ž‘์•„์งˆ์ˆ˜๋ก ์˜ค๋ง์˜ ์••์ถ•๋ฅ ์ด ๋†’์•„์ ธ ์ ‘

์ด‰์••๋ ฅ์ด ์†Œํญ ์ƒ์Šนํ•˜์˜€๋‹ค. ์‘๋ ฅ์™„ํ™”(Stress Relaxation) ํšจ๊ณผ๋Š”

์™„ํ™” ์‹œ๊ฐ„์ด ๊ธธ์ˆ˜๋ก ์ ‘์ด‰์‘๋ ฅ์˜ ํ•˜๋ฝํญ์€ ๋” ์ปค์ง์„ ํ™•์ธํ•  ์ˆ˜

์žˆ์—ˆ๋‹ค. ๋˜ํ•œ Pressurized ๋‹จ๊ณ„์—์„œ๋„ ์ ‘์ด‰์‘๋ ฅ์ด ์•ฝ 42% ๊ฐ์†Œ

Fig. 12 Contact stress as extrusion gap changes

Fig. 13 Sealing performance for install, compressed, pressurized

Fig. 14 Contact stress change with/without stress relaxation

728 / August 2019 ํ•œ๊ตญ์ •๋ฐ€๊ณตํ•™ํšŒ์ง€ ์ œ 36๊ถŒ ์ œ 8ํ˜ธ

ํ•˜์—ฌ ๋ฐ€๋ด‰์„ฑ๋Šฅ ์ง€์ˆ˜๊ฐ€ 1 ์ดํ•˜๋กœ ์˜ค๋ง์ด ๋ฐ€๋ด‰ ๊ธฐ๋Šฅ์œผ๋กœ์„œ์˜ ์ œ

๊ธฐ๋Šฅ์„ ์ˆ˜ํ–‰ํ•˜์ง€ ๋ชปํ•จ๋„ ์•Œ ์ˆ˜ ์žˆ์—ˆ๋‹ค. ๋”ฐ๋ผ์„œ ๊ธฐ๊ณ„ ๊ตฌ์กฐ๋ฌผ์—

๋Œ€ํ•œ ์˜ค๋ง ์„ค๊ณ„ ์‹œ ์ด๋Ÿฌํ•œ ์‘๋ ฅ์™„ํ™”(Stress Relaxation) ํšจ๊ณผ๋ฅผ

๋ฐ˜๋“œ์‹œ ๊ณ ๋ คํ•˜์—ฌ์•ผ ํ•œ๋‹ค.

REFERENCES

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Vol. 22, No. 5, pp. 13-20, 2007.

2. Aissaoui, H., Diany, M., and Azouz, J., โ€œNumerical Simulation

of Radial and Axial Compressed Elastomeric O-ring Relaxation,โ€

Global Journal of Research in Engineering, Vol. 12, No. 4-A,

2012.

3. Szabรณ, G. and Vรกradii, K., โ€œLarge Strain Viscoelastic Material

Model for Deformation, Stress and Strain Analysis of O-rings,โ€

Periodica Polytechnica Mechanical Engineering, Vol. 62, No. 2,

pp. 148-157, 2018.

4. Park, S.-H., Kim, J.-H., and Kim, W.-H., โ€œAn Evaluation on

Sealing Performance of Elastomeric O-ring Compressed and

Highly Pressurized,โ€ Journal of the Korean Society for Precision

Engineering, Vol. 26, No. 2, pp. 86-93, 2009.

5. Christensen, R. R., โ€œTheory of Viscoelasticity-An Introduction,โ€

Academic Press, 2nd Ed., 1982.

6. Lindley, P. B., โ€œLoad-Compression Relationships of Rubber

Units,โ€ Journal of Strain Analysis, Vol. 1, No. 3, pp. 190-195,

1966.

7. Lindley, P. B., โ€œCompression Characteristics of Laterally-

Unrestrained Rubber O-rings,โ€ Journal of the Institution of the

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Vol. 82, No. 1, pp. 25-35, 2003.

Jun Bok Ko

Senior researcher in Hanwha Corporation

Defense R&D Center. His research interest

is CAE, DACS System

E-mail: [email protected]

Seong Su Kim

Assistant researcher in Hanwha Corporation

Defense R&D Center. His research interest

is DACS System

E-mail: [email protected]

Young Soo Park

Assistant researcher in Hanwha Corporation

Defense R&D Center. His research interest

is DACS System

E-mail: [email protected]

So Dam Yi

Assistant researcher in Hanwha Corporation

Defense R&D Center. Her research interest

is CAE, DACS System

E-mail: [email protected]

Ki Bong Baek

Senior researcher in Hanwha Corporation

Defense R&D Center. His research interest

is DACS System

E-mail: [email protected]

Suhk Hoon Suh

Principal researcher in Hanwha Corporation

Defense R&D Center. His research interest

is thrust control systems

E-mail: [email protected]