a synchronous egan® fet class e rectifier for a highly resonant wireless power receivers ·...

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A Synchronous eGaN ® FET Class E Rectifier for Highly Resonant Wireless Power Receivers Michael de Rooij and Yuanzhe Zhang

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Page 1: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

A Synchronous eGaN® FET Class E Rectifier for Highly Resonant Wireless Power ReceiversMichael de Rooij and Yuanzhe Zhang

Page 2: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

Outline

• Resonant wireless power receivers and

rectifiers

• Class E rectifier

• Synchronization

• Experimental results

• Conclusions

2EPC – The Leader in GaN Technology Michael de Rooij and Yuanzhe Zhang www.epc-co.com

Page 3: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

Resonant Wireless Power Overview

3EPC – The Leader in GaN Technology Michael de Rooij and Yuanzhe Zhang www.epc-co.com

Amplifier

Coil

Tuning +

Supply Source

Source

Coil

Device

Coil

LoadDevice

Coil

Tuning

Rectifier

Page 4: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

Full Bridge Rectifiers

4

• Simple

• popular choice at low

frequency

• High Losses at 6.78 MHz

EPC – The Leader in GaN Technology Michael de Rooij and Yuanzhe Zhang www.epc-co.com

Zcoil

Vrect

D1Cs

Cout Load

D2

D3 D4 Zcoil

VrectQ1Cs

Cout Load

Q2

Q3

Q4

Typical diode rectifier Synchronous rectifier

• More efficient

• Complicated gate drive

• Requires controller

• Operating power offsets benefit

Page 5: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

Typical diode location: in series with output

5EPC – The Leader in GaN Technology www.epc-co.com

Class E Rectifiers

Zcoil

Cs

Zcoil

CsVDCVDC

[1] M. Liu, M. Fu, and C. Ma, “Parameter Design for a 6.78-MHz Wireless Power Transfer System Based on

Analytical Derivation of Class E Current-Driven Rectifier,” IEEE Trans. Power Electron., vol. 31, no. 6,

pp. 4280-4291, June 2016.

[2] S. Aldhaher, P. C.Luk, K. E. K. Drissi, and J. F. Whidborne, “High-Input-Voltage High-Frequency Class E

Rectifiers for Resonant Inductive Links”, IEEE Trans. Power Electron., vol. 30, no. 3, pp 1328-1335, Mar.

2015.

[1] [2]

Page 6: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

• Source grounded GaN FET

• Simple gate drive

• High efficiency – no QRR, low COSS, CISS, RDSon

6EPC – The Leader in GaN Technology www.epc-co.com

Proposed Synchronous Class E

Rectifier

Vrect

Q1Csh

LexLck

VDSID

Cout

Zcoil

Cs

Ideal Waveforms

VDS ID

time

3.56 x VOut

V / I

50%

Page 7: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

• RX coil zero current cross detect

• Output disabled at low current (<Ith)

7EPC – The Leader in GaN Technology www.epc-co.com

Gating Synchronization

Coil Current

Sensor

Magnitude and

zero cross detectIth

Icoil

Phase

shift To gate

driver

vc

RX Coil

Page 8: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

8EPC – The Leader in GaN Technology www.epc-co.com

Gating Synchronization Detail

EN

SIG2

SIG1

C2

C3

C4

C5

L4

L5U1

OUT1

Vref

Vref

EN

RL1

SIG2SIG1

RS1 RS2RT0

D1 D2

a) Current sensing with waveform clipping

b) AC-coupled zero crossing detect

c) Magnitude detect

(a) (b)

SIG2

SIG1

C7

U2

Vcc

EN

C8D8

D7D6

C9 R4R4

R5

R6 R7

R8

(c)

Page 9: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

• Transmit coil current: 1.375 ARMS

• Receive coil at 25 mm distance

9EPC – The Leader in GaN Technology www.epc-co.com

Experimental Setup

From

Coil

Synchronization circuit Class E rectifier

LexEPC2012C

Lck

DC

output

Clock outputs Clock input

Csh = 77 pF

Lex = 540 nH

Lck = 22 µH

Page 10: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

• 60 V best in class Schottky diodes

• Full bridge Configuration

10EPC – The Leader in GaN Technology www.epc-co.com

Diode Rectifier for Comparison

Rectifier

Diodes

DC output

DC

Capacitors

From Coil

Page 11: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

• Ith set to 100 mARMS

• Compensated for proper phase shift

• Both gate signals are off in “diode” mode

11EPC – The Leader in GaN Technology www.epc-co.com

Synchronization Circuit Test

vDS 5 V/div

icoil, RX

1 A/div

≈ 0 V

Icoil,RX = 99 mA rms, ‘diode’ mode Icoil,RX = 127 mA rms

vDS 5 V/div

icoil, RX

1 A/div

≈ − 2 V

Page 12: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

12EPC – The Leader in GaN Technology www.epc-co.com

Measured Efficiency

83.0%

83.5%

84.0%

84.5%

85.0%

85.5%

86.0%

86.5%

87.0%

5 10 15 20 25 30 35 40

Effic

iency

Output Power [W]

Diode

Class E

Class E w/Gate drive

Total system efficiency at fixed 40 Ω DC load

Impact of

Operating power

Page 13: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

• Fixed Icoil,TX = 1.375 ARMS

• Variable DC load (Resistance)

13EPC – The Leader in GaN Technology www.epc-co.com

Measured Efficiency

Rload

PFETloss

Rload_Design

Optimal DesignCan be improved

Page 14: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

vDS

20 V/div 1 A/div

icoil,TXicoil,RX

Experimental Waveforms

14

Fixed Icoil, TX = 1.375 ARMS

40 Ω load, 38.2  VDC,36 W output

67 Ω load, 40 VDC,24 W output

EPC – The Leader in GaN Technology Michael de Rooij and Yuanzhe Zhang www.epc-co.com

Hard switching

vDS

20 V/div 1 A/div

icoil,TXicoil,RX

Page 15: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

Conclusions

15

6.78 MHz eGaN FET synchronous class E rectifier

• More efficient than Schottky diode

• > 20% lower system power loss at > 35 W load

• Concept can be monolithically integrated

– Gate driver

– Signal detect

EPC – The Leader in GaN Technology Michael de Rooij and Yuanzhe Zhang www.epc-co.com

Page 16: A Synchronous eGaN® FET Class E Rectifier for a Highly Resonant Wireless Power Receivers · 2018-06-29 · + Tuning Supply Source Source Coil Device Coil Device Load Coil Tuning

www.epc-co.com

Thank You

EPC – The Leader in GaN Technology Michael de Rooij and Yuanzhe Zhang www.epc-co.com