aau smart production · • preliminary collaboration agreement with festo and sap. • contacts...
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AAU SMART PRODUCTION
PROFESSOR CHARLES MØLLER, AALBORG UNIVERSITY
The fourth industrial revolution
FIRST Industrial Revolution• Introduction of mechanical production facilities with the help of water
and steam power
SECOND Industrial Revolution• Introduction of division of labor and mass production with the help of
electrical energy
THIRD Industrial Revolution• Use of electronic and IT systems that further automate production
FOURTH Industrial Revolution• Production technology, advanced materials, automation and
digitalization
The need for smarter production systems
• Globalization remains a fact …Increasing pressure to manufacture at more competitive
prices
• Volatile markets, • increasing product complexity and variety• faster product lifecycles
Increasing demands for
flexibility and agility
• market and customer expectations and legal requirements
Increasing deficit of environmental
resources
Smart Production Summary
• A cross disciplinary research initiative at AAU running 2015-2019
• Objectives:• To build and enhance AAUs interdisciplinary platform on manufacturing
research (AAU production)
• To research and demonstrate• how manufacturing industries can benefit from emerging technologies• the new promising manufacturing technologies, concepts and
methodologies coming out of Industrie 4.0 (D), Smart Manufacturing (US) and equivalent initiatives
• To adapt these technologies and concepts to the needs and characteristics of Danish industries
• specific focus on regional SME
Context: Interdisciplinary approach
Sustainability
Management Automation
Materials and processes
Computer scienceElectronics
Smart Production
Smart Production Program
WP0 Management and Coordination
WP4 Vision
WP5 Smart Production
Lab
WP1-3 Research Themes
WP1 Designing Production Systems
WP2 Proactive
Supply Chains
WP3 Sustainable
Value Chains
WP6 Education
WP7 Dissemination
WP0: Management and Coordination (1)
Dean
MADE Smart Production
Industry 4.0
Steering Committee
WP0: Management and Coordination (2)
• Steering Committee• Charles Møller (chair), Center for Industrial Production (CIP)• Martin Heide Jørgensen, Department of Mechanical and Manufacturing
Engineering (MTECH)• Børge Lindberg, Department of Electronic Systems (ES)• Kristian G. Olesen, Department of Computer Science (CS)• Tine Herreborg Jørgensen, Department of Planning and Development• Secretary: Anders Vestergaard, Center for Industrial Production (CIP)
• Project Management• WP1: Ole Madsen (MTECH), Henrik Schiøler (ES)• WP2: Torben Bach Pedersen (CS), Charles Møller (CIP)• WP3: Arne Remmen (PLAN), Brian Vejrum Wæhrens (CIP)
• Project Team• 6 Ph.D. students + their supervisors
WP1-3: Three research themes
Digitalization Automation Organization
Trends and topics
• Internet of Things• Big Data and Analytics• Cyber Physical Systems• Cloud and Mobile
Computing
• Additive Manufacturing• Mass Customization• Flexible and Smart
Robots• Virtual manufacturing
• Sustainable manufacturing
• Glocalization• Industrial Symbiosis• Ecosystems• Knowledge Clusters• Business models and
strategies for disruptive manufacturing processes
Smart Production focus
• Proactive Supply Chains• Resource Optimization
of Cyber Physical Systems
• Compliant Robotic Motion
• Integrated Virtual Factory Models for Smart Production
• Sustainable Supply Chains
• Supplier Driven Innovation
Theme: Organization
Theme: Digitalization
Theme: Automation
WP4: AAU Smart Production – vision
Smart Production• Cost efficiency• Flexibility/ agility• Sustainability
Big Data
Cyber Physical Systems
Digital Manufacturing
Compliant robots
Proactive factory design
Supplier driven innovation
Smart production Lab
Pilot project
Long term strategiccollaboration
PhD-project PhD-project
PhD-project
Pilot project
Pilot project
WP5: Smart Production Lab
ResearchersEnd-users
Technology providers
System integrators
Students
Vision: A “small factory” which:• integrates Smart Production researchers and research results• demonstrates how manufacturing companies can benefit from Smart
Production technologies
WP6-7: Knowledge Exchange
• WP6 Teaching Coordination• Engagement of students• Ph.D. course planned for
• WP7: Systematic Dissemination• Training and dissimilation activities• Small pilot projects (budget 200.000 DKr)• Industrial PhDs (or post docs)• Common demonstration activities with technology providers and system
integrators• Long term strategic collaboration (3-5 years)
Smart Production Funding
• Funding sources• 3 mill. DDK / year (AAU / MADE / SPIR)• 4.2 mill. DDK (Obel Family Foundation / AAU)• 6.5 mill. DKK (Laurits Andersens Fond)
• Affiliated research activities• MADE, Manufacturing Academy of Denmark• MADE Digital (direct link)• INC 4.0, Incubator 4.0• H2020, FOF-12-17 (planned)
S t a t u s• 5 P h D s w i l l b e s t a r t e d N o v.• 1 a d d i t i o n a l p o s t e d• 1 I n d u s t r i a l P h D ( t o g e t h e r w i t h B l u e O c e a n R o b o t i c s )• 2 p i l o t p r o j e c t s i n i t i a t e d• S t r a t e g i c c o l l a b o r a t i o n a g r e e m e n t w i t h G P V ( 2 m o r e i n p i p e l i n e )• I n d u s t r i e 4 . 0 t r a i n i n g c o u r s e c o m p l e t e d ( i n c o l l a b o r a t i o n w i t h S A P )• P r e l i m i n a r y c o l l a b o r a t i o n a g r e e m e n t w i t h FE S TO a n d S A P.• C o n t a c t s e s t a b l i s h e d w i t h D a n i s h t e c h n o l o g y / s y s t e m p r o v i d e r s a n d e n d -
u s e r s
P l a n s w i t h i n n e x t 1 2 m o n t h s• A d d i t i o n a l 2 i n d u s t r i a l P h D s ( o r p o s t d o c s )• A d d i t i o n a l p i l o t p r o j e c t s• I n n o v a t i o n b o o s t e r p r o p o s a l• H o r i z o n 2 0 2 0 p r o p o s a l• B u i l d i n g t h e p h y s i c a l S m a r t P r o d u c t i o n L a b• M A D E D i g i t a l i z a t i o n o f p r o d u c t i o n a n d s u p p l y c h a i n s s e m i n a r ( 9 / 6 )• M A D E O p e n L a b 1 5 / 11
Status and plans as of May 2016
Conclusion
• What we want to achieve in the next 4-8 years
• Gain funding for sustaining an integrative research platform consisting of 20-25 senior researchers and 20-25 junior researchers working in close collaboration with industry, national and international researchers, as well as other platforms
• Develop innovative research on smart production in close collaboration with key stakeholders with high industrial impact
• Ultimately to become globally recognized as a leading competence center for innovative production