abb programmable logic control ac500 · pdf filecomprehensive communication options save time...

© ABB

3A

DR

02506

6N

020

ABB Programmable Logic Control AC500 Presentation

ABB Product Group PLC

13 May 2013 | Slide 1

© ABB

CPU Range Range Suggested Applications

AC500-eCo

Stand alone OEM machines, remote monitoring systems,

HVAC systems, . Cost-effective small PLC offering total inter-

operability with the core AC500 range integrated with

onboard Ethernet and I/Os.

AC500

Robot cells, printing machines, marine vessels, building

automations, cranes, water & waste water, plastic machines,

high speed & precision machines, string monitoring systems

which demand high performance extended expandability.

AC500-XC

Water & waste water, solar, wind, construction machineries,

cranes, chemical treatment plants, tunnels, rails. Applications

which requires Extreme Conditions operability e.g. vibration,

hazardous gases, high altitudes, rainy condition.

AC500-HA

For any critical applications which could not afford downtime.

A very cost effective solution which is based on the AC500

platform, allows warm standby with standard hardware via

ABB proprietary CS31 bus system.

AC500-S (Available 2013)

Functional safety application such as crane, robot cells, wind

which requires (TÜV cerified up to SIL3 (IEC62061) and PL e

(ISO13849)).

AC500 family, your PLCs from ABB AC500 CPU range

Sin

gle

pro

gra

mm

ing s

oftw

are

Com

patible

pla

tform

inte

rcha

ngeable

modu

les

World

-cla

ss o

pera

tions

© ABB

13 May 2013 | Slide 2

© ABB © ABB

13 May 2013 | Slide 3

AC500 family, your PLCs from ABB AC500 CPU range

AC

50

0 -

eC

o

AC

50

0

128kB 512kB 1MB 2MB > 4 MB

PM591-ETH,

PM592-ETH

PM554

PM564

PM554-ETH

PM564-ETH

PM572, PM573-ETH

PM582, PM583-ETH

Eth

ern

et

en

ab

led

Sta

nd

-alo

ne

Fie

ldb

us

en

ab

led

Pe

rfo

rma

nce

PM590-ETH

Versatility

© ABB © ABB

13 May 2013 | Slide 4

AC500, your PLC from ABB Product benefit

High performance PLC for

demanding applications

Full featured high performance PLC

Program processing time and program memory provides the performance your application needs

Configurable I/O for easy integration of various motion control applications

Possibility to configure analog inputs as digital inputs supports customized solutions

High functionality with integrated onboard digital and analogue I/O

© ABB © ABB

13 May 2013 | Slide 5


Comprehensive communication options save time and

money

Integrated Ethernet interface can provide multiple communication

possibilities

Up to ten serial ports for remote IO, communication and

programming

Easy network configuration based on the widely-used CoDeSys

programming software

© ABB © ABB

13 May 2013 | Slide 6


Protecting your investment

Programming software based on international standard IEC 61131-3

Complete range of S500 I/O can be connected

Supports decentralized I/O

Flexible to meet different customers requirements

Safety offer SIL3

Easy to learn and higher

compatibility saves you engineering

time and effort

Single programming tool for entire AC500 family, based on CoDeSys

Existing AC500 libraries are compatible and readily available for use

Profibus

© ABB © ABB

13 May 2013 | Slide 7


Easy to program

Five programming languages available for

each purpose

Program Drive, HMI and PLC in Same

project

Extensive Function Block libraries, or

create your own for re-use

Powerful simulation and visualization

feature

Easy to maintain

Download of user program with SD card

eXtreme Condition Versions available -

modules with extended operating

temperature, immunity to vibration and

hazardous gases, use at high altitudes, in

humid conditions, etc.

Profibus

Ethernet

© ABB © ABB

13 May 2013 | Slide 8


eXtreme Conditions

Extreme Temperature ( - 40 to + 70

Degrees C)

High Humidity (95%)

Vibration Immune (4g RMS random and

2g sinusoidal @ 500Hz)

Extended EMC immunity - surges and

bursts

Extended immunity to HAZ gasses and

Salt mist

High altitude operation – 4000m

Typical applications

Wind, Solar, water, marine, cranes,

robotics

HVAC costs needs to be reduced

© ABB

AC500, your PLC from ABB Product Features

In summary

A CPU integrating onboard Ethernet and

Web server for Visualization

Back plane not required

Up to 10 separate I/O modules

connected to any CPUs

320 Local & 32,000 Remote IO and

more

Dual Processor, (High Availability)

solution

Single Programming tool for all based on

CoDeSys (PLC, Networks, VSD, HMI’s

and Web Visualization)

© ABB

13 May 2013 | Slide 9

© ABB © ABB

13 May 2013 | Slide 10

AC500, your PLC from ABB Operating, display and connection elements of AC500

Terminal base:

Easy snap-on of CPU and optional communication module

CPU performance upgrade is convenient and fast

Pre-wiring of CPU Connections

Communication module – Optional for Masters

Up to 4 modules in numerous combinations to

communicate with PLCopen, PROFINET, Profibus DP,

Modbus and Modbus TCP, CANopen, EtherCAT, etc.

FieldBusPlug connector – built-in for Slaves

Slaves for Profibus DP, CANopen, DeviceNet

Onboard Ethernet (optional)

Programming via PC

Internet protocols (WEB server, FTP, e-mail, time sync,

UDP and more)

IEC 60870-5-104 (Sub station automation protocol)

COM1 (spring terminal, RS232/RS485)

Programming via PC CS31 bus (master)

ASCII protocol

Modbus-RTU (master or slave)

COM2 (Sub-D9, RS232/RS485)

Programming via PC

ASCII protocol

Modbus-RTU (master or slave)

3

2

1

4

5

6

1

2

4

5

6

3

© ABB © ABB

13 May 2013 | Slide 11

AC500, your PLC from ABB Hardware Product Line

HMI range – 4.3” to 15”

© ABB

AC500-eCo, your PLC from ABB Technical data AC500-eCo CPU

© ABB

13 May 2013 | Slide 12

CPU-Feature PM554-T PM554-R PM554-

R-AC

PM554-T-

ETH PM564-T PM564-R

PM564-R-

AC

PM564-T-

ETH

PM564-R-

ETH

PM564-R-

ETH-AC

Power supply 24 V DC 100-240

V AC 24 V DC

100-240 V

AC 24 V DC

100-240 V

AC

Binary inputs 8 Digital Inputs, 6 Digital Outputs 6 Digital Inputs, 6 Digital Outputs, 2 Analogue Inputs, 1 Analogue Outputs

Transistor outputs 6 - 6 - 6 -

Relay outputs - 8 - 6 - 6

User Program

memory 128k

User data memory 14 kB, 2kB saved

Cycle time for 1

instruction (minimum) Binary 0.08 µs, Word 0.1 µs, Floating 1.2 µs

Max. centralized inputs/outputs

Binary inputs 320 + 8 onboard

Binary outputs 240 + 6 onboard

Analog inputs 160 + 2 onboard

Analog outputs 160 + 1 onboard

Onboard communication

Com 1 RS485, Sub-D connection, Programming, Modbus, ASCII, CS31

Com 2 (option) RS485, Sub-D connection, Programming, Modbus, ASCII

Ethernet - √ - √

© ABB © ABB

13 May 2013 | Slide 13

AC500, your PLC from ABB Technical data AC500 CPUs

CPU-Feature PM572 PM573-ETH PM582 PM583-ETH PM590-ETH PM591-ETH PM592-ETH

Power supply 24 V DC

User program

memory 128 kB 512 kB 512 kB 1024 kB 2048 kB 4096 kB 4096 kB

User data

memory

128 kB,

12 kB saved

512 kB,

288 kB saved

416 kB, 288 kB

saved

1024 kB, 288 kB

saved

3072 kB,

1536 kB saved

5632 kB,

1536 kB saved

5632 kB,

1536 kB saved

SD card Slot Yes

Real-Time Clock Yes

Data buffering Battery

Processing time per instruction

Binary 0.06 µs 0.05 µs 0.002 µs

Word 0.09 µs 0.06 µs 0.004 µs

Floating-point 0.7 µs 0.5 µs 0.004 µs

© ABB

I/O Modules

type

Number of channels

per module Switching frequency Maximum cable length for connected process signals

Dig

ital In

put DI561 Digital Inputs 8

Not applicable 500m shielded 300m unshielded DI562 Digital Inputs 16

DI571 Digital Inputs 8 (AC)

Dig

ital O

utp

ut DO561

Digital Outputs 8

(Transistor)

For inductive load: 0.5Hz max.

For lamp load: 11Hz max. at max 5W

500m shielded 150m unshielded

DO571 Digital Outputs 8

(Relay) For lamp load: 1 Hz max.

DO572 Digital Outputs 8

(Triac AC) For lamp load: 10 Hz max.

Mix

ed D

igital

Module

s DX561

Digital Inputs 8

Digital Outputs 8

(Transistor)



DX571

Digital Inputs 8

Digital Outputs 8

(Relay)

For lamp load: 1 Hz max.

Dig

ital

Con

fig

ura

ble

DC561

Configurable either

inputs or outputs 16

(Transistor) For inductive load: 0.5Hz max.

AC500 family, your PLCs from ABB Digital S500-eCo I/O modules

© ABB

13 May 2013 | Slide 14

© ABB

I/O Modules

type

Number of channels

per module Switching frequency Maximum cable length for connected process signals

Dig

ital

Input

DI524 Digital Inputs 32

Not applicable

1000m shielded 600m unshielded Dig

ital C

onfigura

ble

DC522 Configurable either


DC523 Configurable either


DC532

Digital Inputs 16,

Configurable either




Mix

ed D

igital M

odule

s

DX522

Digital Inputs 8,

Digital Outputs 8

(Relay)

For inductive load: 2Hz max.


DX531

Digital Inputs 8,

Digital Outputs 4

(Relay)

AC500 family, your PLCs from ABB Digital S500 I/O modules

© ABB

13 May 2013 | Slide 15

© ABB

I/O Modules

type

Number of channels

per module Available for Extreme Condition Thermocouples type Fieldbus connection

S500

-eC

o A

nalo

gue M

odule

s

AI561 Analog Inputs 4

No

Not applicable

CI501-PNIO

CI502-PNIO

CI504-PNIO

CI506-PNIO

CI541-DP

CI542-DP

CI581-CN

CI582-CN DC551-CS31

CI592-CS31

AO561 Analog Outputs 2

AX561 Analog Inputs 4

Analog Outputs 2


AI563 Analog Inputs 4 J, K, T, N, S, E, R

S500 A

nalo

gue M

odule

s AX521

Analog Inputs 4

Analog Outputs 4

Yes

Not applicable Via AC500 CPU or all

communication interface

modules

AX522 Analog Inputs 8

Analog Outputs 8


AO523 Analog Outputs 16

AI531 Analog Inputs 8 J, K, T, N, S

AC500 family, your PLCs from ABB Analog S500-eCo & S500 I/O modules

© ABB

13 May 2013 | Slide 16

© ABB

I/O Modules

type

Number of channels

per module

Available for Extreme

Condition Protocol Nominal output current

Mix

Module

CD522 DI 2, DO 2, configurable

D I/O 8

Yes Not applicable

0.5 A at UP = 24 V

DA501 DI 16, AI 4, AO 2,

configurable D I/O 8

500 mA at UP = 24 V DC

Dig

ital C

onfigura

ble

DC541 Configurable D I/O 8

DC505-FBP DI 8, configurable D I/O 8 No According to FieldBusPlug used

DC551-CS31 DI 8, configurable D I/O

16

Yes

Proprietary CS31 bus protocol

on RS485 interface

Com

munic

ation Inte

rface

CI590-CS31-

HA Configurable D I/O 16

CI592-CS31 DI 8, AI 4, AO 2,


CI541-DP DI 8, DO 8, AI 4, AO 2

PROFIBUS DP

CI542-DP DI 8, DO 8, configurable

D I/O 8

AC500 family, your PLCs from ABB Communication interface modules

© ABB

13 May 2013 | Slide 17

© ABB

I/O Modules

type

Number of channels

per module

Available for Extreme

Condition Protocol Nominal output current

Com

munic

ation

Inte

rface

CI581-CN DI 8, DO 8, AI 4, AO 2

Yes

CANopen 500 mA at UP = 24 V DC

CI582-CN DI 8, DO 8,


CI504-PNIO

Not applicable

PROFINET I/O RT, ASCII

Not applicable

CI506-PNIO PROFINET I/O RT, CAN, ASCII

CI501-PNIO DI 8, DO 8, AI 4, AO 2

PROFINET I/O RT

500 mA at UP = 24 V DC

CI502-PNIO DI 8, DO 8,


CI511-

ETHCAT DI 8, DO 8, AI 4, AO 2

No EtherCAT

CI512-

ETHCAT

DI 8, DO 8,


AC500 family, your PLCs from ABB Communication interface modules

© ABB

13 May 2013 | Slide 18

© ABB

AC500 your Automation Solution from ABB Packaging AC500 PLC & HMIs with ACS Drives

Profibus

© ABB

13 May 2013 | Slide 19

© ABB © ABB

13 May 2013 | Slide 20

Global features

Space saving compact housing for DIN-rail or wall mounting

Height and depth is the same with existing S500 modules

2 Types of I/O bases

DC (Screw or Spring)

AC (Screw or Spring)

Elements

1. Allocation of signal name

2. Yellow LED’s for signal status of inputs

3. Communications connections

4. Terminal number

5. I/O terminal block (Screw type or spring)

AC500, your PLC from ABB Decentralized Unit with S500 I/O

1

3

2

5

6

© ABB

AC500 your PLC from ABB Flexible Combination of CPUs and I/O

AC500 CPU with S500 and

S500-eCo I/O modules

Up to 10 S500 and / or S500-

eCo I/O modules

Up to 4 communication couplers

AC500-eCo CPU with S500

and S500-eCo I/O modules

Up to 10 S500 and / or S500-

eCo I/O modules

S500 IO with S500-eCo

I/O and S500-S modules

Up to 10 S500 and / or

S500-eCo I/O modules

© ABB

13 May 2013 | Slide 21

© ABB

Modbus

master

CS31 on AC500-eCo COM1

Modbus on AC500-eCo COM2 (option)

Modbus Slave

AC500-eCo, your PLC from ABB Architecture Example 1

ABB CS31

Master

S500 I/O

CS31-Interface + I/O

S500 I/O

CS31-Interface + I/O

© ABB

13 May 2013 | Slide 22

© ABB

Modbus

master


Modbus

slave

Modbus on AC500-eCo COM1

Modbus Master


HMI

Modbus Slave

© ABB

13 May 2013 | Slide 23

© ABB

HMI



Modbus

slave

Modbus master

S500 I/O

CS31-interface + I/O


CS31 master

S500 I/O

CS31-interface + I/O

© ABB

13 May 2013 | Slide 24

© ABB

HMI Modbus

master


Modbus slave

Programming, UDP or MODBUS

TCP on Ethernet

Modbus Master


S500 I/O CS31-interface + I/O


PC with

PS501

Control

Builder Plus

CS31 master

HMI

© ABB

13 May 2013 | Slide 25

© ABB © ABB

13 May 2013 | Slide 26

Automation AC500-eCo, your PLC from ABB One programming tool for the whole AC500 family

Easy and standardized programming

The programming tool PS501 for all CPU performance classes of the

scalable AC500 control unit

Standardized programming in accordance with IEC 61131-3 based on

CoDeSys.

Configuration of the entire system complete with fieldbuses and interfaces

Various functionality and features within one programming tool

Extensive module library

Extensive diagnostic functions, like alarm functions, integrated visualization

and open software interfaces

OPC multi-access for several OPC servers

Web server functionality (All Ethernet CPU’s)

A integrated visualization tool PS541-HMI makes easy the operation of a

small application

Different languages

© ABB

Remote

System

DigiVis 500 DigiVis 500

S500

Remote I/O

AC500 HA

Certifications Bus Connections

Motor Motor

Motor

ACSM

1

Robot

Actuator Soft Starter

MCB

UMC UMC

Switchgear

Panel

ACS800

ACS800

CP400

HMI

Flow

Meter

HMI

Temp

Sensor Field

Devices

AC500 PLC AC500 PLC

CoDeSys

Programming

Station

HA Remote I/Os

Industrial Ethernet (Optionally Ring Redundancy)

Machine Push

Buttons

AC500-

eCo

AC500 flexible architecture Connecting productivity with possibilities

© ABB

AC500 steam-to-water heater, UK

AC500-eCo foam mixer, Germany

AC500 data center, Italy

AC500 refrigeration plant, Italy

AC500-eCo wild target path, Sweden

AC500-eCo anti-dust machine, Sweden

AC500-eCo industrial kiln application, China

AC500 shaftless printing press, USA

AC500 in Steel Plant - Jordan

AC500/AC500-eCo control of gear boxes and torque multipliers, Brazil

AC500 and AC500-eCo Clean Rooms HVAC for Semiconductors Plant, Czech Republic

AC500 and DCS800 DC drives Helicopter Testing Facility, Australia

AC500 and AC500-eCo motion application printing machine Wuxi Zhongxin, China

AC500 in wind applications - CSR wind turbines, China (wind brochure)

AC500 in wind applications - Nordwind Energieanlagen, Germany (wind brochure)

AC500 in wind applications - Norvento, Spain (wind brochure)

AC500 Nanpu Water Reuse Treatment Plant, Beijing Greentech, China

AC500 Qianfeng Waste Water Treatment Plant, Shanghai Xinhua Group, China

AC500 Solar Application, South Africa

AC500 Boiler control, South Africa

AC500 Pump station control, South Africa

AC500, your PLC from ABB 2012 Application Examples

abb programmable logic control ac500 · pdf filecomprehensive communication options save time...

Documents