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TRANSCRIPT
WE WELCOME current and potential customers to review our
safety and quality programs and certifications, visit our facilities,
and talk to our employees and customers. See for yourself how
our commitment safety, quality, and integrity has shaped
STI GROUP.
The foundation of our success is based on providing safe,
environmentally conscious work practices with superior
performance and execution. We want to be your
service contractor of choice.
PAUL SPENCE
CHIEF EXECUTIVE OFFICER
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ABOUT USThe STI GROUP has built its solid reputation
as a world class industrial contractor with
uncompromising safety, integrity, reliability,
and project execution. We are a specialized
company with one focus, to create
unparalleled personalized customer service
with special attention to your details.
MAINTENANCE & TURNAROUNDS . . . . .5
CAPITAL CONSTRUCTION . . . . . . . . . .7
BOILER SERVICES . . . . . . . . . . . . . .9
CIVIL CONSTRUCTION . . . . . . . . . . . 11
EXCHANGER SERVICES . . . . . . . . . . 13
INDUSTRIAL FABRICATION . . . . . . . . 15
SAFETY . . . . . . . . . . . . . . . . . . . 17
CASE STUDIES
– HUNSTMAN TURNAROUND . . . . . 19
– MOVITA CRUDE EXPANSION . . . . . 20
– RAIN CII BOILER INSTALLATION . . . 21
ABOUT US THE STI GROUP began as Southeast Texas Metal Works in 1978 under the
leadership of Richard Purkey. The company’s humble beginnings included 8,000
square feet of shop space and employed just 2 people. The business started slow
but soon progressively expanded.
Mr. Purkey’s key to success was the relationships he developed and the
grassroots way of doing business. In 1989, Paul Spence was given the
responsibility of managing the company. The company is now
known as STI GROUP.
STI GROUP presently has over 500,000 square feet of indoor fabrication
facilities in nine locations. Under Mr. Spence’s leadership the
company has branched out in a multifaceted structure that is
inclusive of many industrial markets and services.
SERVICING AMERICA’S ENERGYwww.setxind.com
MAINTENANCETURNAROUNDSCAPABILITIES
Maintenance is one of the most fundamental aspects of an industrial plant. It is what keeps the plant
running smoothly and efficiently as well as what prevents dangerous or costly accidents from occurring.
STI GROUP has the experience to perform maintenance tasks to keep the plant running at peak
performance.
STI GROUP also provides comprehensive petrochemical and refinery turnaround services. We specialize
in project management, execution, planning and scheduling…delivering the full spectrum of turnaround
services.
• Maintenance Services
• Turnaround Services
• Planning & Scheduling
• Project Management
• Exemplary Safety Record
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CAPITAL CONSTRUCTIONCAPABILITIES
STI GROUP is your total solutions provider for general contracting, maintenance, construction, mechanical,
piping and capital projects. Our capital construction capabilities offer the industrial plant community a
variety of services to build, refurbish, expand and manage plant assets. Our experienced team 2,000+
professionals provide capital construction for Refining, Petrochemical, Chemical, Power Generation, Paper &
Pulp and other industries.
STI GROUP can take your project from design to start-up through completion and commissioning.
• Structural & Civil
• Piping & Mechanical
• Procurement & Construction
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BOILER SERVICESCAPABILITIES
Being such an integral part of a refinery’s operations requires boilers to be in proper working shape a critical
aspect of plant uptime. Regularly scheduled maintenance and planned refurbishment are two proactive
ways to reduce or eliminate unexpected downtime. Routinely checking a boiler’s health through inspections
can vastly improve the safety in the boiler unit for its operators and the plant as a whole. Contact
STI GROUP to schedule an inspection to determine the strength and safety of one of the most critical
components in your industrial operations.
• Water & Fire Tube Boiler Erection & Repair
• Boiler Re-Tubing & Repair
• Boiler Tube Crack Repair
• Complete Tube Replacement
• Tube Sheet Repair & Replacement
• Boiler Shell Repair & Replacement
• Steam & Mud Drum Repair
• Superheater Repair & Replacement
• Economizer Repair & Replacement
• Complete & Partial Generating Bank Repair & Replacement
• Water Wall Repair & Replacement
• Reheaters
• Air Pre-Heater Basket Repair & Replacement
• Burner & Burner Management
• Precipitator, Bag House, & Scrubber Erection & Repair
• All Aspects of Power Piping
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CIVIL CONSTRUCTIONCAPABILITIES
STI GROUP offers a wide variety of civil construction services for the industrial worksite. Our integrated
approach is designed to take a site from a field and develop it into a fully functioning facility. All of our civil
contracting services emphasize safety, quality, efficiency, excellence in customer service, and results that are
delivered on time and on budget.
From site preparation, improvement, concrete, deep foundations and much more, STI GROUP can handle
your civil construction project whether large or small.
• Site Preparation
• Site Improvement
• Deep Foundations
• Concrete
• Piling-Sheet, Augercast, Helical, Timber & Pipe
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EXCHANGER SERVICESCAPABILITIES
STI GROUP provides a comprehensive set of industrial exchanger services. We can perform the initial
construction and installation of the exchanger as well as repair and re-tube in addition to other
maintenance services. We also have the unique capability of being able to pick up and deliver your
equipment to provide the necessary services off-site when needed.
With over 65 years of combined experience in the exchanger market...our goal is to become your one-stop
service provider for all your exchanger services.
• Re-Tube and Repair
• TLX
• Fin Fans
• Condensers
• Chillers
• Ferrule Installation
• Bundle Extracting
• Bolt Torquing
• Stud Tensioning
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INDUSTRIAL FABRICATIONCAPABILITIES
STI GROUP provides a full range of high quality industrial fabrication services. We emphasize customer
satisfaction and convenience while maintaining the highest quality fabrication standards. That is why we
offer the flexibility of either performing the fabrication on-site at your field location or within our
state-of-the-art fabrication facilities encompassing over 500,000 square feet of shop space. Our fabrication
specialists are extremely knowledgeable and have over 34 years of safe, proven project performance.
• Heavy Structural Steel & Plate
• Sheet Metal
• Pipe Fabrication Carbon Steel & All Alloys
• Large & Small Bore Piping
• Thin & Heavy Wall Pipe Fabrication
• Skid & Modular Construction
• CNC Automated Material Processing
• Carbon & Alloy Vessel Shops
• Climate Controlled Blasting & Coating Facilities
• ASME U, S & NBIC R
SAFETYSTI GROUP IS COMMITTED TO SAFETY EXCELLENCE. Our exemplary
safety record is achieved the rigorous training and education for our
workforce. Our company prides itself in fostering a culture of safety
through awareness recognition and experience. Our comprehensive
safety plan includes:
Work Site Audits
Environmental Awareness
Pre-Job Safety Walkthroughs
Job Safety & Job Hazard Analysis
Drug Screening
Daily Fit-for-Duty Assessments
Ongoing Safety Training
Approved Vendor List
New Hire Orientation
NCCER Certification & Craft Testing
Behavioral Based Safety Techniques
Involvement in Safety at All Levels
SAFETY AND EFFICIENCY IS THE FOUNDATION for project execution
by STI Group.
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STATS2,000+ EMPLOYEESSTI GROUP considers the safety and
health of our employees and those
that work around us as top priority.
STI GROUP demands strong safety
programs with complete and accurate
record keeping. We are large enough
to do any job but we are small enough
to pay attention to detail.
3 ENERGY MARKETSSTI GROUP offers a range of high
quality, varied services to meet the
needs of the three, very diverse,
energy markets. Whether it is the rig
construction that is key in the
Upstream market, the ongoing need
for new and better pipelines in the
Midstream market, or the
maintenance tasks imperative in the
Downstream market, we face them
head on with proven strategies.
15 U.S. LOCATIONSSTI GROUP provides quality mid-
stream services to many of the large
shale plays in the United States. We
have a strong commitment to provide
our customers with the services they
need, when and where they need it.
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CASE STUDY
HUNSTMAN TURNAROUND
2,000+STI GROUP employs
over 2,000 peoplenationwide
3Energy Markets
15Locations across the
United States
THE NEED
STI GROUP was able to assist
the Huntsman Corporation’s
F&G Outage 2013. This outage
required extensive fabrication,
replacement of parts,
maintenance, and testing.
It also needed to be
completed within a set
turnaround window and
according to The Huntsman
Corporation’s high quality
standards.
THE STI GROUP SOLUTIONSTI GROUP removed the
F-G6-3 tower and replaced the
top and bottom heads, flanges
and also added repads to the
existing nozzles. STI Group
also completed hydrotesting
and reinstallation. This work
was performed
simultaneously while working
on the fabrication of pipes,
servicing exchangers, and
performing retubes.
THE RESULTS
STI GROUP was able to deliver
high quality results within the
time frame needed.
• 7,985 feet of pipe were
fabricated
• 167,661 man hours of work
• Pulled 81 out of 106
exchangers
• Performed 12 in-house
retubes
CASE STUDY
RAIN CII BOILER INSTALLATION PROJECTCASE STUDY
MOTIVA CRUDE EXPANSION PROJECT
THE NEED
STI GROUP was selected as
the contractor to erect a Waste
Heat Boiler and all associated
equipment at Rain CII in
Sulphur, LA. The project
included the erection of
the Baghouse, Scrubber, all
Pumps, Fans, Motors and
Ductwork. The work required
the construction and
installation of over 10,000 ft.
of piping.
THE NEED
In Motiva’s quest for the
largest refinery in North
America, the infrastructure
required expansive upgrades
to the OSBL and Underground
piping. STI Group’s expertise
and extensive experience in
industrial services involving
fabrication made for a natural
fit for the project.
THE STI GROUP SOLUTIONThe entire installation project
and associated boiler work
was completed on time and
within budget.
With over 2,000 welds,
STI GROUP exceeded
expectations and industry
standards by needing only
one repair. This equated out
to a less than a 0.0005% reject
ratio.
THE STI GROUP SOLUTIONSTI GROUP rapidly mobilized a
labor force to weld thousands
of spools within an
expedient timeline to help
reach the expansion’s
completion. Handling many
moving parts required a clear
line of communication and
vast experience in project
management. These core
competencies are strengths
of STI Group and proved to be
the catalysts for a successful
project.
THE RESULTS
Our field service teams
successfully executed the
comprehensive boiler
installation project scope with
efficiency, quality and safety.
• Erection of New Waste Heat
HRSG Boiler and
interconnecting piping, steel
and ductwork.
• Erection of Dustex Scrubber
Baghouse and all
equipment, steel and duct
work.
THE RESULTS
The large volume of piping
exceeded 8,500 spools
ranging in size from ½” to 60”
in diameter. The welds were
closely inspected to ensure
pipe integrity and STI Group
performed at less than 1%
reject ratio maximizing
efficiency through quality.
With both carbon steel and
alloy fabrication, this level of
performance proved
impressive enough to earn
additional work.
Our projects consist of large
capital projects with
thousands of spools, as well as
routine maintenance and one
spool orders. Our shops and
fabrication facilities are filled
with highly skilled craftsmen,
pipefitters, pipe fabricators,
pipe welders with excellent
safety and quality
performance records. We take
great pride in not only
meeting, but exceeding our
customers’ expectations.
STI GROUP is a full service,
and broad based industrial
fabricator with capabilities
specializing in piping spools,
plate & steel fabricaiton,
custom sheet metal, modular
equipment skids, complete
land based drilling rigs, and
pressure vessels/tanks. We
have the in-house capacity
and diverse industrial
capabilities to execute our
fabrication process like few
construction companies can.
We have over 500,000 square
feet of fabrication space. Our
Fabrication division offers
custom design and
fabrication services for the
following industries:
petrochemical, refining, oil
and gas production, drilling,
energy and power generation.
Together, these abilities and
resources make STI GROUP
one of the most dependable
industrial contractors available
in today’s very demanding
marketplace.
STI GROUP products are a
result of over 30 years of
fabrication experience along
with an innovative team of
professionals. STI GROUP can
produce a quote
immediately based on the
information given. STI GROUP
design team along side of your
engineering staff can produce
a beneficial design to meet
your specific needs.
Maintaining a less than 1%
weld reject ratio requires a
strict quality control program
that is relentless in the pursuit
customer assurance. Thanks
to our automated welding
equipment and dedicated bulk
gas distribution system, we
can ensure that our welds not
only meet, but well exceed the
strictest code requirements.
From our early beginnings as
a sheet metal fabricator, grew
the largest segment of our
business model. Structural
steel. We’ve manufactured
and constructed over 300 land
based drillings rigs, including
the drilling rig mast, derrick,
sub structure, water tanks,
jacking systems, spool
systems and more. With
indoor fabrication facilities
exceeding 500,000 SF, we can
tackle complex fabrication.
4,000+Pipe SpoolsPer Month
26K+Tons of Steel
Per Year
<1%Weld Reject
Ratio
105K+Pipe Welds
Per Year
500K+Square Feet of
Fabrication Space
30+Years of Fabrication
Experience
1 ODESSA, TX OILFIELD LAYDOWN FACILITY
2 MCALLEN, TX RIO GRANDE FABRICATION
3 PHARR, TX RIO GRANDE FABRICATION
4 GONZALES, TX OILFIELD CONSTRUCTION OFFICE
5 KOUNTZE, TX EXCHANGER/PIPE FABRICATION
6 BUNA, TX PIPE FABRICATION
7 JASPER, TX OILFIELD CONSTRUCTION OFFICE
PIPE FABRICATION
8 LIVINGSTON, TX STEEL FABRICATION
9 HOUSTON, TX FIELD CONSTRUCTION
10 BEAUMONT, TX HEADQUARTERS
PIPE FABRICATION
11 VIDOR, TX STEEL FABRICATION
12 PORT ARTHUR, TX CNC/MATERIAL PROCUREMENT CENTER
13 BRIDGE CITY, TX SHEET METAL FABRICATION
FIELD CONSTRUCTION OFFICE
HR & RECRUITMENT CENTER
14 ORANGE, TX MODULAR PIPE FABRICATION & ASSEMBLY
15 SULPHUR, LA FIELD CONSTRUCTION OFFICE
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LOCATIONS
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