acarp roadway development workshop
DESCRIPTION
ACARP Roadway Development Workshop. Introduction of Continuous Miner Monitoring at Clarence. Clarence Colliery Background. Introduction Productivity Improvement Measures CM Monitoring. Mining since 1981 Various Mining Methods Currently doing partial pillar extraction. Introduction - PowerPoint PPT PresentationTRANSCRIPT
Introduction of Continuous Miner Monitoring at Clarence Colliery
ACARP Roadway Development Workshop
Introduction of Continuous Miner Monitoring at Clarence
Introduction of Continuous Miner Monitoring at Clarence Colliery
Clarence Colliery Background
Introduction
Productivity
Improvement Measures
CM
Monitoring
• Mining since 1981• Various Mining Methods• Currently doing partial pillar extraction
Introduction of Continuous Miner Monitoring at Clarence Colliery
Productivity Improvement Measures
Introduction
Productivity
Improvement Measures
CM
Monitoring
Recent Productivity Improvement Measures
• Leadership Development • Revised Panel Layouts• Infrastructure Upgrades
Current Focus• Improved Planning/Control Systems
Future Initiatives• Equipment upgrades (SC’s, FCT, FEL’s)• Services moves
Introduction of Continuous Miner Monitoring at Clarence Colliery
Leadership Development
• Leadership definition at Clarence• Influencing Direction• Communication • Understanding Yourself and Your Impact• Motivation, Creativity & Teamwork• Managing Individual & Team Effectiveness
Introduction
Productivity Improvement
Measures
CMMonitoring
Introduction of Continuous Miner Monitoring at Clarence Colliery
Revised Panel Layouts
Introduction
Productivity
Improvement Measures
CM
Monitoring
Introduction of Continuous Miner Monitoring at Clarence Colliery
Infrastructure Upgrades
• Conveyors• Electrical distribution• Roadways concreted in mains
Introduction
Productivity Improvement
Measures
CMMonitoring
Introduction of Continuous Miner Monitoring at Clarence Colliery
Continuous Miner Monitoring
Introduction
Productivity Improvement
Measures
CMMonitoring
Introduction of Continuous Miner Monitoring at Clarence Colliery
Continuous Miner Monitoring
Introduction
Productivity Improvement
Measures
CMMonitoring
Introduction of Continuous Miner Monitoring at Clarence Colliery
Implementation of CM Monitoring at Clarence Colliery
Introduction
Productivity Improvement
Measures
CMMonitoring
Key Stages of JSRP Implementation
1. Verification • Raw Data• Reports
2. Customisation• Parameter Setting• Re-verify Results
3. Communication• Target Crews• Operator Survey • Dispel Anxiety
4. System Management • FEP Downloads• Report Generation
5. Data Analysis• Daily Reports• Weekly Reports• Monthly Reports• Trends
6. Process Improvements• Feedback• Ownership
Introduction of Continuous Miner Monitoring at Clarence Colliery
Introduction
Productivity Improvement
Measures
CMMonitoring
Verification• Raw Data
– Collected each secondCutter Head Position
Cutter Motor Current
Conveyor Motor Current
Implementation of CM Monitoring at Clarence Colliery
Introduction of Continuous Miner Monitoring at Clarence Colliery
Introduction
Productivity Improvement
Measures
CMMonitoring
VerificationRaw Data
– Check by underground time study
12 9:44:38 9:45:10 32 0
0 9:45:10 9:46:01 51
0 0 9:46:00 9:47:00
0 0 9:47:00 9:47:46
Floor sump, plus shear up and sump
Wait for car with power to cutter motors
Switch off cutter motors
Actual Recorded TimesActual Recorded Comments
Implementation of CM Monitoring at Clarence Colliery
Introduction of Continuous Miner Monitoring at Clarence Colliery
Introduction
Productivity Improvement
Measures
CMMonitoring
Verification
Reports
Most data verifiable except Cutting Statistics
Shuttle Car Count +/- 2%
Some error in Relocation Statistics
OUTCOMERaw Data AccurateData Analysis needs Refinement
OUTCOMERaw Data AccurateData Analysis needs Refinement
Implementation of CM Monitoring at Clarence Colliery
Introduction of Continuous Miner Monitoring at Clarence Colliery
Introduction
Productivity Improvement
Measures
CMMonitoring
Customised Report Structure• Car Loading Time • Other Production Time• Total Production Time• Non Production Process Time• Relocation Time• Idle Time – Pump On • Total Operating Time• Operator Logged Downtime• Power Outage Time • Idle Time – Pump Off
Only report on what is Meaningful and VerifiableEnsure reported values are clearly defined
Reports
Implementation of CM Monitoring at Clarence Colliery
Introduction of Continuous Miner Monitoring at Clarence Colliery
Introduction
Productivity Improvement
Measures
CMMonitoring
Implementation of CM Monitoring at Clarence Colliery
Introduction of Continuous Miner Monitoring at Clarence Colliery
Introduction
Productivity Improvement
Measures
CMMonitoring
Engineering Reports
• Shift, Weekly
& Monthly Reports• Comprehensive Motor
Running time, Voltage
and Current Data• 34 Trip Parameters
Implementation of CM Monitoring at Clarence Colliery
Introduction of Continuous Miner Monitoring at Clarence Colliery
Introduction
Productivity Improvement
Measures
CMMonitoring
Implementation of CM Monitoring at Clarence Colliery
Operator Reports can now be generated
Weekly & Monthly adjusted to give a weighted shift average report
Kevin Rudd
Introduction of Continuous Miner Monitoring at Clarence Colliery
Introduction
Productivity Improvement
Measures
CMMonitoring
CommunicationSelect Crew for Verification Work
Receptive to Change and new Technology
Competitive and safely striving for Improvement
Implementation of CM Monitoring at Clarence Colliery
Provide Panel Crews with copies of the reports
Assists to maintain Trust
Collected on Night ShiftCovers the previous three Shifts
System ManagementFEP Downloads
Introduction of Continuous Miner Monitoring at Clarence Colliery
Introduction
Productivity Improvement
Measures
CMMonitoring
Data Analysis
Implementation of CM Monitoring at Clarence Colliery
Introduction of Continuous Miner Monitoring at Clarence Colliery
Average Cutting minutes Per Shift Per Day - Clarence JM5221Target is 180 min
90109
94
49
128107
53
89112
89
0
20
40
60
80
100
120
140
160
180
200
Mon 2 Feb Tue 3 Feb Wed 4 Feb Thu 5 Feb Fri 6 Feb
Min
ute
s
Night Shift Day Shift Afternoon Shift Ave Day Shift Ave Aft Shift Target
Night Shift Day Shift Afternoon Shift Ave All Shifts TotalAve Last Month 0 83 131 107 214Ave Last Week 0 94 90 92 184
Low Oil Low Oil (2 times), Power out, Main fans off on O/Temp
CM cable SC319 & SC15
Only 1 SC
Introduction of Continuous Miner Monitoring at Clarence Colliery
Productivity Improvement Measures at Clarence Colliery
Introduction
Productivity Improvement
Measures
CM Monitoring
Conclusion