accessory application publication no. installation...
TRANSCRIPT
Honda Dealer: Please give a copy of these instructions to your customer.
Issue Date
March 2016
INSTALLATIONINSTRUCTIONS
Accessory Application Publication No.
MII 15736
© 2016 American Honda Motor Co., Inc. - All Rights Reserved.
PARTS LIST
87961-MKA-D8001 of 10
SADDLEBAGS(Wave key type)
P/N 08L70-MKA-A30
After ‘15NC700X/XD, NC750X/XD
No. Description Qty
(1) Right saddlebag 1
(2) Left saddlebag 1
(3) Right emblem 1
(4) Left emblem 1
(5) Cam plate 2
(6) Washer 2
(7) Installation Instruction URL 1
(7)
No. Description Qty
(1) Cylinder body 1
(2) Inner joint 1
(3) Spring plate 1
(4) Washer (Not used.) 1
(5) E-ring 1
No. Description Qty
(1) Inner cylinder 1
(2) No.1 tumbler 6
(3) No.2 tumbler 6
(4) No.3 tumbler 6
(5) No.4 tumbler 6
(6) No.5 tumbler 6
(7) No.6 tumbler 6
(8) Sub-lock tumbler A 1
(9) Sub-lock tumbler B 1
(10) Spring (Silver) 13
(11) Stopper tumbler 2
(12) Stopper spring (Black) 2
(13) Grease 1
(7)(6)
(5)(4)
(3)
(2)
(8) (9) (10)(11)(12)
(13)
(1)
(1)(2) (3)
(4)(5)
SADDLEBAGS (Wave key type)Sold separately
1 KEY BODY PARTSSold separately
SADDLEBAG SUPPORT STAY / REAR CARRIERSold separately
• This is necessary depending on the model,and the kit is different for each model.
• Do not use the slots.
Not used.
(1)
(2)
(3)(4)
(6)
(5)
2 of 10
INSTALLATION• As two key cylinders are required, make two
cylinders using following procedures.1. The two sub-lock tumbler types shown are provided.
• The part has a different slot for each of the two sub-lock tumbler types.
• As the tumblers are small, keep them in the bag until they are used.
The stopper tumbler will be used later.
TOOLS AND SUPPLIES REQUIREDLong nose pliers Isopropyl alcohol
Shop towel Torque wrench
No.6 No.5 No.4 No.3 No.2 No.1
2. The six tumbler types shown are provided.
• The part has a different width for each of the six tumbler types.
• As the tumblers are small, keep them in the bag until they are used.
SUB-LOCK TUMBLER A SUB-LOCK TUMBLER B
TORQUE INFORMATIONRefer to the Service Manual for the torque values of the removed parts.
< Notes regarding the key cylinder > • This product is used to assemble a key cylinder
matching the motorcycle key by combining six types of tumblers.
• When this key cylinder is installed in a box or similar equipment, the installed equipment can be operated with the motorcycle key.
Combine six types of tumblers.
INNER CYLINDER
No.6
No.3
No.5
No.2
No.4
No.1
MAXIMUM LOADING CAPACITY• The weight of the cargo must not exceed the
following maximum loading capacity:
Maximum Loading Capacity
Right saddlebag 6.0 kg (13.2 lb)
Left pannier 6.0 kg (13.2 lb)
3 of 10
Insert tumblers and springs at the shaded positions.
3. Install the tumblers and springs (silver) as shown.
• First install four No.1 tumblers.• Note the installed tumbler to below chart.
Position A Position B Position C Position D
No.1 tumbler
No.2 tumbler
No.3 tumbler
No.4 tumbler
No.5 tumbler
No.6 tumbler
B
A
INNER CYLINDER
C
D
SPRING SIDE
Incorrect. Correct.
TUMBLER
SPRING (Silver)
INNER CYLINDER
4 of 10
8. Insert a different tumbler(s) at the marked positions.
• Use a tumbler of the next number up.
6. Press down lightly on the tumbler, pull the key out.
• The tumbler spring may jump out when the tumbler is not pressed down lightly.
7. Pull out the projecting tumbler(s).
• Leave the spring(s) installed.
INNER CYLINDER
TUMBLERSPress down lightly.
TUMBLERSPress down lightly.
KEY
TUMBLERProjecting tumbler.
TUMBLER
INNER CYLINDER
INNER CYLINDER
9. Repeat steps 4 to 8, inserting different tumblers at the marked positions until no tumblers are projected.
• Lightly press down on the tumblers from above, then insert the key.
TUMBLERS
KEY
INNER CYLINDER
5. Confirm that some tumblers are projecting. Mark the positions of the projected tumblers.
• The positions where tumblers project and the projecting height differ according to the key.
4. Insert the key as shown.
• Lightly press down on the tumblers from above, then insert the key.
Projected tumbler.
Correct.
INNER CYLINDER
TUMBLERSPress down lightly.
TUMBLERSPress down lightly.
KEY
INNER CYLINDER
KEY
TUMBLER
5 of 10
• Note the installed tumbler to below chart.
Position E Position F
No.1 tumbler
No.2 tumbler
No.3 tumbler
No.4 tumbler
No.5 tumbler
No.6 tumbler
• Note the installed tumbler to below chart.
Sub-lock tumbler A
Sub-lock tumbler B
11. Use steps 4 through 8 to assemble the reverse side inner cylinder in the same manner.
12. Install the sub-lock tumbler as shown.
Insert sub-lock tumbler and spring at the shaded position.
KEY
TUMBLER
INNER CYLINDER
INNER CYLINDER
SUB-LOCK TUMBLERSPRING (Silver)
SPRING SIDE
INNER CYLINDER
Insert tumblers and springs at the shaded positions.
10. Install the tumblers and springs (silver) to the reverse side inner cylinder as shown.
• First install two No.1 tumblers.
E
F
INNER CYLINDER
TUMBLER
SPRING (Silver)
SPRING SIDE
INNER CYLINDER
6 of 10
Insert stopper tumbler and stopper spring at the shaded position.
17. Install the stopper tumbler and stopper spring (black) as shown.
18. Insert the key as shown.
• Lightly press down on the tumblers from above, then insert the key.
• Confirm that the stopper tumbler jumps out.
INNER CYLINDER
STOPPER SPRING (Black)
STOPPER TUMBLER
SPRING SIDE
STOPPER TUMBLER
INNER CYLINDER
KEY
14. Insert the assembled inner cylinder into the cylinder body as shown.
• Confirm the inner cylinder turns clockwise smoothly.
13. Confirm that sub-lock tumbler is not projecting.
• If the tumbler is projected, change the another sub-lock tumbler and recheck.
15. Pull out the inner cylinder.
16. Press down lightly on the tumblers and pull out the key.
SUB-LOCK TUMBLER
KEY
INNER CYLINDER
No projection.
No projection.
KEY
INNER CYLINDER
CYLINDER BODY
7 of 10
Confirm the inner joint area is properly aligned as shown.
Push in while turning clockwise.
21. Install the inner cylinder by sliding the stopper tumbler along the slide guide while rotating it.
• If the inner cylinder cannot be inserted, again confirm that no tumblers other than the stopper tumbler have jumped out.
22. Draw out the key and check that the inner cylinder does not come out.
GROOVEINNER JOINT
KEY
INNER CYLINDER
CYLINDER BODY
STOPPER TUMBLERSLIDE GUIDE
STOPPER TUMBLER
INNER CYLINDER
Align the tab with the small groove.
19. Apply grease to the shaded areas as shown.
• Apply to the inner joint, tumbler and to the outer circumference of the inner cylinder.
• Only use the supplied grease.
20. Install the inner joint into the cylinder body as shown.
INNER CYLINDER
GREASEApply.
INNER JOINT
TABCYLINDER BODY
GROOVE (small)
INNER JOINT
INNER JOINT
8 of 10
Apply grease to the shaded area.
23. Install the cylinder body as shown.
• Only use the supplied grease.
24. Turn the key and check the key lock mechanism as shown.
• If the key lock mechanism does not function properly, reassemble the key cylinder.
GREASEApply.
CYLINDER BODY SPRING PLATE
E-RING
WASHERCAM PLATE
Align.
How to Install the Emblem1. Attach the left emblem in the position shown.
• Repeat on the right side.
How to Open and Close the Saddlebags1. Release the lock by turning the key clockwise.
ISOPROPYL ALCOHOLThoroughly clean the area where the left emblem will be attached.
LEFT EMBLEMRemove the adhesive backing before attaching.
LEFT SADDLEBAG
SPRING PLATE
CYLINDER BODY SIDE KEY
9 of 10
2. With the key turned clockwise, raise the plate lock and release it from the lid.
PLATE LOCK
3. Open and close the lid with the plate lock released and raised.
PLATE LOCK
PLATE LOCK LID
Open or close.
How to Install the Saddlebags• Illustration shows NC700X type, other types are
similar.1. Release the lock by turning the key clockwise.
2. Attach the left saddlebag to the support stay as shown.
3. Insert the left saddlebag onto the loop hook of the saddlebag stay as shown.
LEFT SADDLEBAG
SUPPORT STAY
LEFT SADDLEBAG
HANDLE LEVERInstall the left saddlebag with the handle lever raised.
LOOP HOOK
10 of 10
Turn the key counterclockwise after lowering the handle lever.
4. Lower the handle lever and lock the left saddlebag by turning the key counterclockwise as shown.
6. Install the right saddlebag in the same manner as the left side.
5. Be sure that the handle lever cannot be released and saddlebag is installed securely.
• The saddlebag can come off while riding if it is not mounted securely.
HANDLE LEVER
LEFT SADDLEBAG
HANDLE LEVER
How to Remove the Saddlebags1. Remove the saddlebags in the reverse order of
installation.