Achieving more ...together

Corporate broChure

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Technology Park in Berlin-Adlershof

Mario Ahlberg

Overview

Achieving more ...together

In late 2004, Mario ahlberg established his limited company and at the start of 2005 took over a precision manufacturer of metal components – berlin-based banholzer Metallwarenfabrikation. he subsequently acqui-red a majority shareholding in toolmaker DaWeba in 2009, Gampe und Mosner – a specialist in the construc-tion of jigs, fixtures and prototypes – in 2012 and Werner Scholz Gmbh in 2013 – all in company succession arrangements. Four companies that perfectly complement each other were successfully merged and are now able to offer customers convincing all-in solutions.

In the summer of 2015, all four companies came together to share a common home in berlin’s adlershof technology park. New premises covering 17,700 m² saw the creation of modern production facilities covering 8,300 m² and office spaces covering 900 m². this step has created the ideal conditions for meeting tomorrow’s challenges.

Mario ahlberg: “this integrated expertise gives us a huge competitive advantage. We fulfil our contracts to the complete satisfaction of our customers and faster than the competitors. this is clearly demonstrated by our two-figure growth rates that our company is achieving annually.”

Ahlberg Metalltechnik in Berlin

experience high-tech in your car, household appli-ances or medical technology! the inside workings of products that make life easier and keep us healthy are mostly very complex, with all the individual com-ponents coordinated a high degree of precision.

to ensure its proper functioning, complex technolo-gy is dependent on precision-manufactured metal components – and these are what we, at ahlberg Metalltechnik Group, produce by stamping, dra-wing, turning and milling.

Content

overview

automotive industry / Design

automotive supply industry / Forming

rail vehicle construction / Machining

electrical industry / Jig and fixture construction

Wide variety of industries / prototypes

the team

technical data

the Group

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AutOMOtive industry / design

enjoying driving pleasure ... together

Design and tool-making are the basis of process-reliable production components. this is the responsibility of the DaWeba division of ahlberg Metalltechnik.DaWeba’s products range from simple prototype tools to complex ben-ding tools and complicated progressive composite tools with stations for thread cutting and welding. our designers see themselves as competent contacts for tailored, custom solutions to customers’ problems.

Adding value from A to Z

Daimler relies on individual solutions by the spe-cialists of ahlberg Metalltechnik, where our Design, production and Sales departments work hand in hand.

ahlberg Metalltechnik stamped components are installed in practically every model assembled in Sindelfingen, Stuttgart, bremen, berlin, Kölleda, Düsseldorf, Ludwigsfelde and argentina. From the S-Class to the Smart, ahlberg Metalltechnik guaran-tees Daimler maximum precision.

Customer reference

Daimler aG

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Oil sump, 210 x 140, made from 2 mm steel

Bracket with two weld nuts Bearing bracket made from 4 mm steel

AutOMOtive supply industry / FOrMing

ensuring mobility ...together

the automotive industry is characterized by reliable cooperation and re-liable partnerships. these factors govern everyday operations at ahlberg Metalltechnik. the group of companies supplies metal parts – including complicated brackets, flat flanges, complex covers, asymmetrical drawn components and embossed pipe connection pieces – on time and in top quality.

precision and time management

Suppliers are a defining part of the automotive in-dustry. Without them, there would be no assembled vehicles. the precision drawn, stamped and folded parts supplied by ahlberg Metalltechnik guarantee safety and maximum driving pleasure. everything has to be absolutely first rate, because these metal parts are installed in components that keep things operating in motor vehicles: the engine, the gear-box, the battery, the pump, the brakes, …

Hose fitting Ø 8 mm

Customer reference

Kromberg & SchubertNIDeC GpM

WabCoZF

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Bracket made from aluminiumSpool take-up

rAil vehiCle COnstruCtiOn / MAChining

safely braking ...together

Safety is an important issue in rail traffic and in com-mercial vehicles. every component has to be perfect-ly coordinated and tested. Many years of experience, backed by state-of-the-art machinery, guarantee maximum quality at ahlberg Metalltechnik Group, manufacturer of high-precision turned and milled parts for prestigious suppliers, such as Knorr-bremse.

Cylinder made from stainless steel Control shaft made from stainless steel

Scarcely any other industry is as rigorous as the modern rail vehicle construction industry in its exacting demands for perfectly coordinated components and solutions.Maximum quality, maximum service life and compliance with the most stringent safety criteria are indispensable requirements at Werner Scholz Gmbh. at their CaD/CaM desks, turning and milling specialists create the NC programs that, together with the high degree of automation of the machining centers, guarantee extremely short production times.

experience and quality

Customer reference

Knorr-bremse

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eleCtriCAl industry / Jig And Fixture COnstruCtiOn

together ...for energy and growth

the electrical industry is an extremely varied and future-facing industry. Without this branch of the economy, no wind turbine would turn and solar power would not be converted into electricity. to be able to do this, the industry needs such diverse and efficient items as switchgear, batteries and heavy-current capacitors. the components, jigs and fixtures supplied by ahlberg Metalltechnik Group are indispensable for this.

Special products, particularly for the electrical industry, require individual production equipment, such as hydraulic clamping devices, complex as-sembly equipment and high-precision test instruments. this area lies in the core competence of jig and fixture maker Gampe & Mosner.

Core competence in jig and fixture construction

Customer reference

Siemens aG

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Aluminum componentController made from heat-treatable steel Prototype made from 2 mm thick stainless steel with 10 folds

wide vAriety OF industries / prOtOtypes

together ...for an easier life

Whatever the product – surgical implant, power cell or washing machi-ne – they all have one thing in common: before going into series pro-duction, samples, components, prototypes, short-run production parts and tools have to be manufactured. this is where ahlberg Metalltechnik, DaWeba, Gampe & Mosner and Werner Scholz come in.our expertise benefits our customers in industries such as the medical equipment and domestic appliances industries, as well as rail vehicle and plant engineering. We provide you with expert, targeted, comprehensive advice about the multi-faceted production possibilities.

Ahlberg Metalltechnik: reliability and diversity

What would our everyday modern life be without the many useful helpers? technology makes life a lot easier. With cars, motorcycles and trains, we can stay mobile and move ahead. Medical analytical equip-ment helps us to stay fit and healthy. technology makes baking and cooking at home with family and friends so much more fun. It gives us more time for the really nice things in life.

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“We’re a good team. As a woman with a rather uncommon profession, I’m pleased with the way that I’m accepted and sup-ported by my male colleagues.”Anna Akimow

“I like that my skills are being expanded by working at Gampe & Mosner, for example when I write CAD/CAM programs for the CNC machines.”Heiko Römhild

the teAM

Celebrating success ...together

ahlberg Metalltechnik is an owner-managed compa-ny. this shapes the culture in all four member com-panies of the Group. every new customer order is a challenge that is faced jointly by all employees – all working flexible hours and on permanent employ-ment contracts. also a flat organization with decen-tralized decision levels is part of a modern corporate structure for Mario ahlberg, in order to promote res-ponsibility and creative teamwork.

the success of the company is possible only by the performance of many. a satisfied team strengthens the future of ahlberg Metalltechnik: pursuing joint aims, being there for one another, feeling acknow-ledgement for each individual’s own performance.

“I’m delighted to see how new things emerge and the company grows. To-gether with my wonderful workmates, I also make my contribution.”Brigitte Gerhold

“Continually bringing new ideas to the manufacturing process gives me a huge amount of pleasure.”Şaban Aksit

“In the single-item production depart-ment, I am challenged by new designs every day. This constant variation is perfect for me.”Thomas Teske

“The customers expect precisely func-tioning tools. The design team’s great experience is the most valuable asset we have to offer, and is the foundation of every tool design.” Norman Jungnickel

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teChniCAl dAtA

At a glance

design

software

data exchange

SolidWorks, 3DQuickpress, Catia, FeM simulation, Siemens NX,Visi 21 and plate determination

DWG, DXF, Step, IGeS, pro e, odette, prt

Machining

Measurement

Certification

3D measuring machine: Mitutoyo CrYSta-apex S574, working range 505 x 705 x 405profile projector: Mitutoyo, working range 150 x 50 x 703D coordinate measuring machine: Mitutoyo euro C 776, incl. MCosmos softwareContour measuring machine: Mitutoyo Contracer CV 3000, incl. Formpak softwareSurface measurement instrument: Mitutoyo Surftest SJ 401

tS 16949:2009, DIN eN ISo 9001:2008

Milling

turning

Flat grinding

round grinding

wire eroding

sink eroding

5-axis simultaneous DMu 50 eco Mill, 5-axis simultaneous DMu 50 NeW DMG, 3+2-axis simultaneous DMu 50 eco Mill, Deckel Maho DMC 100V hi-dyn3D machining center Depo MCFV 1060 with 24-magazine tool changer and measurement probe, working range 1000 x 600 x 600

Schaublin r 180 CCN, harDINGe talent 8/52 (12-speed reversing drive)

Ziersch Zt 510, working range 1400 x 550

Studer S40

Fanuc alpha 1 iD with wire feed, working range 600 x 400 x 310Fanuc alpha 0 iD with wire feed

pronto 5030

stamping and bending

try-out press

welding

automatic stamping press: ebu, 400 t with roller advance and straightening machine, strip width max. 500 mm and material thickness max. 6 mm, table area max. 2,500 x 1,500eccentric presses: ebu 320 teccentric presses: ebu 200 teccentric presses: ebu 160 teccentric presses: ebu 50 tautomatic stamping press: ebu, 40 t

hydraulic presses from 30 t to 250 t

resistance welding

Mori Seiki Nt4200 DCG, max. workpiece Ø 600, max. turning length 950-1000

Mori Seiki Mh 630/50, max. workpiece Ø 1000, max. workpiece height 1000Mori Seiki Nh 5000/40 DCG, max. workpiece Ø 800, max. workpiece height 1000Mori Seiki Nh 5000/40, max. workpiece Ø 730, max. workpiece height 900Mori Seiki Sh530/40, max workpiece Ø 730, max. workpiece height 700

Mori Seiki NV 4000/40 DCG, table size 700 x 450, max. table weight 350 kgMori Seiki SV 50/50, table size 1320 x 600, max. table weight 1200 kg

Mori Seiki Zt 2500 Y, max. workpiece Ø 360, bar loader to Ø 72Mori Seiki Zt 1500Y, max. workpiece Ø 190, max. turning length 450Mori Seiki Zt 1500Yb, max. workpiece Ø 190, max. turning length 680traub tNC 65eGY, max. workpiece Ø 184, max. turning length 450

INDeX C200 with FaNuC control, max. workpiece Ø 140, max. turning length 700INDeX abC with FaNuC control, max. workpiece Ø 140, max. turning length 80Long-bed lathe: Maier ML 32eCycle-controlled lathe: Weiler e80, Weiler e35Mori Seiki CL 200 aM, Mori Seiki SL 154, hyundai hIt 8sMori Seiki CL 20 b, Mori Seiki DL 151, Mori Seiki CL 150

Dürr ecoclean universal 81 W chamber parts washer

turning-milling center

horizontal milling center

vertical milling center

Multi-axis turning center

turning center

parts washing

Quality Management

Jig and fixture construction

Forming

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the grOup

Faster than anyone else ...together

our everyday routine at ahlberg Metalltechnik and the orientation of the company are determined by four guiding principles that convince customers and employees alike as success factors:

Grinding Welding

Designing Stamping

Milling Eroding

With a focus on schedules, flexible working time of all employees and the be-nefit of the four perfectly complementing companies, we are able to complete contracts with unique speed. this gives customers reliability of timetabling, enabling short-term planning – all at top quality and competitive prices.

speed

the synergy effects enabled by the four different companies provide us with integrated expertise and enable us to offer customers convincing all-in solu-tions. Demanding contracts can be developed and produced in a cooperative effort, taking in several production areas.

synergy effects

the group of companies is firmly anchored in berlin, where our entire produc-tion operates and where we sponsor local clubs. a large number of young qua-lified workers are attracted by the lure of the capital city, berlin. this enables us to attract highly motivated skilled workers for challenging positions.

Anchoring in the local community and social commitment

a wide product range and the corresponding wide range of industries in our customer segment are enabled by structured working and perfectly coordina-ted process flows. every individual in the company is required to contribute to this. every single day, we jointly work for the success of the company and our customers. this is also reflected in the pleasant working environment and a sales-related pay component.

Achieving more … together

Measuring Storing

werner scholz gmbh

phone: +49 (0)30-936997-31

e-Mail: vertrieb@werner-scholz.dewww.werner-scholz.de D

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gampe & Mosner gmbh

phone: +49 (0)30-6832005-26

e-Mail: vertrieb@gum-berlin.comwww.gum-berlin.com

dAweBA gmbh

phone: +49 (0)30-936997-91

e-Mail: vertrieb@daweba.dewww.daweba.de

Ahlberg Metalltechnik gmbh

phone: +49 (0)30-6832005-30

e-Mail: vertrieb@ahlberg-metalltechnik.dewww.ahlberg-metalltechnik.de

to find out more about all our services, contact one of our competent advisors at:

Ahlberg Metalltechnik groupIgo-etrich-Straße 712487 berlin

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