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  • 7/24/2019 Acoustic Radiation Efficiency

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    NASA

    TechnicalMemorandum

    107226

    ArmyResearchLaboratory

    Technical

    Report

    ARL-TR-1111

    Acoustic

    Radiation

    Efficiency

    Models

    of

    aSimple

    Gearbox

    MarkF .

    Jacobson

    and

    RajendraSingh

    Ohio

    State

    University

    Columbus,

    Ohio

    FredB.Oswald

    Lewis

    Research

    Center

    Cleveland,

    Ohio

    CNJ

    **3Q

    9

    *U^

    $8is

    Preparedfo rth e

    SeventhInternationalPower

    Transmission

    and

    Gearing

    Conference

    sponsoredb y

    th e

    American

    Society

    of

    Mechanical

    Engineers

    San

    Diego,

    California,

    October

    6-9,

    1996

    National

    Aeronaut ics

    an d

    Space

    Administrat ion

    DIS

    TRTBUTION

    STATEMENT

    A

    Approvedor

    public

    elease;

    Distribution

    U nlimited

    U.S.

    RMY

    RESEARCH

    LABORATORY

  • 7/24/2019 Acoustic Radiation Efficiency

    2/7

    ACOUSTIC

    RADIATIONEFFICIENCY

    MODELS

    OFASIMPLEGEARBOX

    MarkF

    Jacobsoman dRajendra

    Singh

    Ohio

    State

    University

    Co lumbus,

    Ohio 43210

    Fred

    B .

    Oswald

    NASA Lewis

    ResearchCen te r

    Cleve land,Ohio 44135

    ABSTRACT

    Acousticintensitymeasurementswereconducted

    on

    a

    simple

    spur

    geartransmissionina weldedsteelhousing.Theradiationefficiency

    of

    th e

    housing

    was

    computed

    from

    the

    intensity

    data

    fo r

    the

    first

    three

    harmonics

    of

    mesh

    requency.

    initeelementan dboundaryelement

    methods (FEM/BEM)

    were

    used jointlyto

    model

    acoustics

    an d

    dynamics

    ofthe

    top

    plate

    ofthe

    housing.

    or

    a

    simply

    upported

    elastic

    plate,

    reasonable

    greement

    wa s

    chieved

    between

    experimental

    radiation

    efficiencies

    an d

    those

    predicted

    withFE M/B E M.However,predictions

    of

    th e

    housing

    characteristics

    were

    only

    partially

    successful.

    Four

    simple

    analytical

    modelswere

    examined

    to

    judge

    theirabilitytopredictth e

    radiation

    efficiency.

    These

    models

    do

    no t

    simulate

    th e

    modal

    characteris-

    tics

    of

    a

    gearbox;

    therefore

    their

    predictionsyieldonlygeneral

    trends.

    Discrepancies

    are

    believed

    to

    be

    related

    to

    inaccurate

    modeling

    of

    the

    excitationofth e

    structure

    as

    well

    as

    to

    interactions

    betweenmodes

    of

    vibration.

    INTRODUCTION

    Much

    effort

    ha sbeen expended

    during

    thedesign

    processin

    recent

    yearstopredict

    th e

    noise

    of

    machinery

    in

    order

    to

    reduce

    it.

    The

    mesh

    excitation

    of

    geartransmissions

    ha s

    been

    analyzed,

    an d

    a

    method

    ha s

    beendeveloped tomodelth e

    transmission

    of

    vibration

    through

    bearings

    intothe

    housing

    Lim,

    989).Theremaining

    tep

    s

    o

    predict

    the

    characteristics

    ofnoiseradiation

    ro m

    vibratingtructure.Seybert

    discusses

    method

    or

    predicting

    radiation

    y

    boundary

    element

    analysis

    of

    a

    vibrating

    surface (Seybertet al.,1994).

    Several studies

    have

    examined

    the sound

    radiation

    characteristics

    ofsingle

    flat

    plates

    (panels)

    under

    various

    boundary

    conditions.

    A

    general

    reviewis

    given

    in

    Li m

    an d

    Singh1989).

    Other

    workincludesWallace

    1972),

    Beranek

    (1971),

    Fahy

    (1985),

    Guyader

    (1994),

    an d

    Cremer

    et

    al .

    (1973).

    Othershave

    tried

    to

    correlate

    gearbox-radiated

    noise

    with

    structural

    excitation

    (Oswald

    et

    l. ,

    992;Seybert

    et

    al.,

    991;Kato

    et

    al.,

    994 ;

    Sabot

    nd

    Perret-Liaudet,

    994;VanRoosmalen,

    994;

    Lim,

    989;

    an d

    Heath

    an d

    Bossier,

    1993).Many

    other

    studies

    re

    summarizedinLim

    an d

    Singh

    (1989).

    Since

    acoustic

    radiation

    efficiency

    is

    the

    link

    betweenstructural

    vibrations

    nd

    the

    r di ted

    ound

    power,t

    hould

    betudied

    when

    attempts

    re

    being

    made

    to

    predictnoise.

    This

    paper

    looks

    t

    several

    acoustic radiation

    efficiency

    models

    an d

    compares

    them

    to

    experimental

    results.Identifyingth eusefulness

    of

    these

    modelsin

    housingdesignis

    th e

    main

    focus

    of

    this

    paper.

    APPARATUS

    Th e

    gear

    noise

    test

    rig at

    NASA

    Lewis

    Research

    Center

    is

    equipped

    to

    accommodate

    spuran dhelical

    gears.Several

    typesof

    measurements,

    including

    sound

    pressure,

    acoustic

    intensity,

    an dhousingacceleration,

    ca nbe

    madeon

    this

    rig(Oswaldet

    al.,1992).

    The

    testrig

    consists

    of

    a

    single-mesh

    gearpair

    powered

    by

    50-kW

    20 0

    hp )

    variable-speed

    electric

    motor.

    An

    eddy-current

    dynamometer

    loads

    th e

    output

    shaft. The

    gearbox

    ca n

    operate

    at

    speeds

    up

    to

    6000

    rpm.

    F orthis

    study,

    th e

    gears

    wereidentical28-toothspur

    gearswith

    a

    6.35-mm

    ace

    width;

    hey

    weremanufacturedoA G M Aclass-15

    accuracy.

    The

    ears

    have

    linear

    profile

    modification

    tip

    relief)

    of

    11mm

    (0.00045

    in.)

    that

    extends

    90 percentof

    thedistance

    from

    th etip

    to

    th e

    high

    pointof

    single

    tooth

    contact. F or

    these

    gears, the

    transmission

    erroris

    minimized

    at aloadof45

    N-m

    (400

    in-lbf). The housing is

    made

    of6.35-mm-thick

    steel

    plates.

    Th e

    four

    corners

    of

    th e

    base

    plate

    are bolted

    to

    foundation

    that

    is

    ssumed

    to

    be

    rigid.The

    sides

    of

    the

    bo x

    re

    weldedto

    each

    otheran dto

    the

    baseplate;

    the

    to p

    plate

    isbolteddown,

    bu t

    can beremovedto

    changetestgears.The wholerig

    is

    within

    a

    room

    whose

    floors,

    walls,

    nd

    ceiling

    re

    covered

    with

    acoustic

    bsorbing

    'Currentlyat Ford

    Motor

    Company,

    Dearborn,

    Michigan.

  • 7/24/2019 Acoustic Radiation Efficiency

    3/7

    material.

    This

    providesasemi-anechoictest

    chamberthatabove50 0H z

    attenuates

    reflected

    soundby

    at least20 dB .

    ME SUREMENTS

    The sound

    power

    radiated

    from

    thegearbox

    was

    measured

    by

    using

    an

    acoustic

    ntensity

    probe

    consisting

    of

    a

    pair

    of

    phase-matched

    microphonesmountedface-to-facean dspaced6mmapart.Theprobe

    wa s

    positioned

    with

    th e

    id

    of

    a

    computer-controlled

    robot

    (Oswald

    et

    al.,

    1992).

    Th e

    robot

    wa s

    commanded

    tomovethe

    probe

    to20

    locations,

    each

    approximately

    60

    m m

    above

    the

    top

    of

    th e

    housing.

    The 20 intensity

    spectra

    were

    averaged

    an d

    multiplied

    by

    the area

    of

    the

    top

    of

    th e

    housing

    to

    yield

    th e

    radiated

    sound

    power

    at that

    operating

    condition.

    During

    th e

    course

    of

    th e

    experiments,

    we

    noticedthat

    the

    ampli-

    tudesof

    the

    sidebands

    were

    ignificant

    relativeto

    helevelst

    mesh

    frequency

    f,

    an dtheharmonicsof/

    m

    .

    Thiswa sparticularly

    trueatth e

    higher

    peeds.Figurehows

    he

    ound

    power

    pectrumfor

    peed

    Q=

    00 0

    rp m

    an d

    torqueT

    =

    8

    N-m.

    Here,

    hemeshfrequencyis

    2800

    H z,

    and the

    shaft

    frequencyis10 0H z.In the

    spectrum

    some

    of

    th e

    sidebands

    have significant

    amplitudes

    relative

    to

    the

    mesh

    frequency

    peak.

    We

    decided

    that

    a

    characterization

    of

    th e

    sound

    power

    should

    include

    threepairs

    of

    sidebands

    in

    th e

    computation.

    The

    meanquare

    velocity

    wa s

    obtained

    from

    the

    accelerometers

    located

    onth e

    gearboxhousing

    (w e

    assumed

    sinusoidal

    responsean d

    integrated).Threehousingocationswere

    chosen

    orhe

    patial

    averagingse e

    Fig.

    ).Thevelocitypectra

    containedignificant

    sideband

    activity,

    just

    as

    the

    soundpower

    spectradid.

    Sound

    intensitymeasurementswere

    taken

    onlyoverth eto pplate

    ratherthanover

    the

    surface

    of

    anenclosing

    volume.

    This

    limitationwas

    dictated

    by

    th e

    difficulty

    an d

    danger

    of

    taking

    measurements

    nexttoa

    rotatinghaft.Limitingmeasurements

    o

    he

    op

    platereduced

    he

    unwantedeffectsof

    noisefrom

    couplings

    adjacentto

    the

    gearbox.

    One

    justification

    fo rlimiting

    th e

    measurements

    was

    ha t

    the

    top

    plate

    wa slessstiff

    than

    th e

    sides

    and,thus,

    could

    vibrate

    more

    than

    th e

    others,

    specially

    at

    low

    requencies.

    Although

    th e

    to p

    plate

    s

    more

    flexible,

    ho w

    much

    this

    ffects

    he

    vibratory

    powerflow

    through

    the

    housing

    is

    no t

    clear.

    Th e

    peak

    velocities

    of

    th e

    bearing

    ca p

    were

    an

    order

    of

    magnitudelower

    than

    hoseof

    theide

    ortop

    plates.Thiss

    s

    expected

    since

    th espur

    gears

    generateno

    thrust

    force

    that

    would

    cause

    1st

    harmonic

    + 6

    sidebands

    2n dharmonic+

    6

    sidebands

    3rd

    harmonic

    +

    6 sidebands

    2000

    3000 4000

    5000

    6000

    7000

    8000

    9000

    Frequency,

    Hz

    Figure1.Typicalsoundpowerspectrum 6000rpm,

    torque=

    68 N-m).

    significantmotion

    along

    th e

    axis

    of

    th eshaft.In

    addition,

    the

    bearing

    mounting

    plates

    a re

    verystiff

    relative

    to the

    housing.Th e

    peak

    velocities

    of

    the

    side

    plate

    were

    about

    the

    same

    order

    of

    magnitude

    asthose

    of

    the

    to p

    plate.

    This

    uggests

    hat ignificant

    mount

    ofpower

    m ay

    be

    flowingthroughth eside

    plates

    an dcould

    be

    radiated

    as

    sound.Future

    experiments

    houldattemptto

    examine

    sound

    radiation

    from

    the

    side

    plates

    by

    using

    more

    accelerometer

    locations.

    The

    acoustic

    radiationefficiency

    of

    a

    structuresuch

    asa

    gearbox

    m ay

    be

    defined

    asthe measured

    sound

    power

    radiated

    from

    th e

    structure

    divided

    by

    thesound

    power

    radiated

    bya

    pistonin an

    infinite

    baffle.

    The

    area

    ofthe

    piston

    is

    equal

    to

    the

    surface

    area

    of

    the

    structure,

    an d

    th e

    vibrationvelocityof

    the

    piston

    equals

    thatof

    thestructure.

    Th e

    radiation

    efficiencymaybecomputedfo reachfrequency

    of

    interestan dit

    may

    exceedone.

    The

    experimental

    radiation

    efficiency

    m

    of

    the

    gearbox

    housing

    under

    operating

    onditions

    was

    stimated

    from

    th e

    ound

    power

    nd

    velocityby

    th e

    following(Cremeret

    al.,1973):

    U/i

    Q

    w f

    T a

    pcS

    M i

    (1)

    whereW *sheradiatedound

    power

    inwatts,pcis

    he

    acoustic

    impedance

    of

    th esurrounding

    medium in

    rayls,5

    isth e

    radiatingarea

    of

    thehousing

    n

    meters

    quared,nd(v

    t

    ] she

    patially

    nd

    temporally

    veraged

    mean

    quare

    velocityof

    th e

    housing

    in

    meters

    squaredpe r

    second

    squared.In

    Eq .

    (1),the

    *

    indicates

    that

    these

    arein

    situ

    quantities,whichdependonhemeasurementandoperating

    conditions,

    including

    harmonic

    nd

    ideband

    frequencies

    ft,peed,

    an dtorque

    load

    T .

    Intensity

    probe

    Acceler-

    ometer

    y

    Pft)

    Microphone

    Acceler-

    ometers

    Output

    shaft

    y

    (x-axis

    normalto

    page )

    Figure

    2. Instrumentation.

  • 7/24/2019 Acoustic Radiation Efficiency

    4/7

    RADIAT ION

    EFF IC IENCYRESULTS

    Theradiation

    efficiency

    wa s

    computed

    from

    Eq.

    (1).

    Theacoustic

    impedance

    of

    ai r

    is

    415rayls

    at

    25

    Can d

    atmos.The

    surface

    area

    5

    ofth e

    op

    an d

    foursides

    of

    the

    housingis

    .4 1m2.No

    cceleration

    measurements

    were

    taken

    on

    th ebottomplatebecause

    it

    is

    no teasily

    accessible.Therefore,th e

    area

    of

    the

    bottom

    platewa sno t

    includedin

    the

    computed

    surface

    area.

    The

    bottom

    plate

    is

    somewhatthickerthan

    the

    sides

    nd

    ha s

    tiffeners,

    oweexpectitisnotaneffective

    sound

    radiator.

    Th e

    radiation

    efficiency

    omputed

    from

    hese

    parameters

    s

    plotted

    in

    Fig.

    3.

    Ingeneral,

    theradiationefficiency

    tendsto

    increase

    with operating speed

    for

    each

    harmonic

    an dapproachesunityasthespeed

    becomeslarge enough

    so

    that

    the

    acoustic

    wavelength

    isno longer

    large

    relative

    to the

    dimensionsoffnegearbox.

    Several exceptionstothe

    trend

    ca n

    be

    bserved.

    Most

    notably,

    hest

    harmonic,

    t

    Q

    =00 0

    rp m

    f

    m

    = 467

    Hz),ha d

    a

    radiation

    efficiency

    nearly

    0

    times

    as

    large

    asat

    Q=1500

    rpm

    f

    m

    =70 0Hz).

    This

    variation

    inth eradiation

    efficiency

    across

    he

    peed

    range

    is

    most

    probably

    heresultof

    the

    interaction

    (coupling)

    between

    vibration

    modes

    of

    the

    housing.

    Atleast

    five

    housing

    modesare

    present

    below90 0H zalone,

    as

    reportedbyLim (1989),

    so

    th epossibility

    of

    multimode

    excitation

    is

    likely.

    Each

    ofthese

    modes

    should have

    different

    modal

    radiation

    efficiencies,

    so

    an

    examination

    of

    th e

    radiation

    efficiency

    on

    a

    modal

    basis

    would

    be

    useful.Thiswill

    be

    leftfo ra futurestudy.

    Thehree

    races

    n

    Fig.

    partially

    overlap.

    This

    llowsso

    compare

    th e

    radiation

    efficiency

    fo r

    different

    harmonicst

    th e

    am e

    frequency.

    F or

    example,at 2800 Hz,th e

    mesh

    frequency

    (1st

    harmonic)

    occurst

    00 0

    pm ;wice

    he

    meshrequency2nd

    harmonic),t

    3000

    pm ;

    nd

    hree

    imes

    hemesh

    requency

    3r d

    harmonic),

    t

    2000

    pm.nmanycasesexceptat

    heowest

    requencies)

    he

    overlapping

    curvesagree

    reasonably

    well.This

    suggests

    that

    datafrom

    higherharmonicstakenatfairly

    lowspeeds

    may

    be

    used

    topredict

    th e

    radiation efficiencyfo rlo wharmonicsat

    higherspeeds.

    Inotherwords,

    perhaps

    weca npredictth eradiationefficiencyforspeedsbeyondou r

    operating

    range

    by

    examining

    datafromhigherharmonics

    within

    the

    operating

    range.

    This

    would

    be

    useful

    or

    future

    high-power-density

    rotorcraft

    transmissions.

    Range

    for

    3r d

    harmonic

    i

    ~ Range for2n dharmonic*]

    c

    o

    1

    0 1

    A.

    .

    Range

    for

    r

    1s t

    harmonic

    1

    r, 1-t\

    A

    ..A

    A

    Harmonic

    +

    6 sidebands

    1st

    2n d

    3rd

    _L

    _L

    3000

    000

    Gear meshharmonic

    frequency,

    H z

    9000

    Figure3.Radiationefficiencyforfirst

    three

    harmonics

    over

    speed

    range

    of

    1000

    to6000

    rpm

    andtorqueof

    68 Nm.

    Analytical

    Dimensions,

    mode lm

    onopole

    ipole

    late

    ylinder

    a

    =20

    a

    =50

    h

    =

    8.65

    r

    h

    =

    6.35

    I

    d

    =

    o

    D

    A

    xperimental

    1

    stharmonic

    2nd

    harmonic

    3rd

    harmonic

    S

    c

    a

    o

    E

    0)

    c

    o

    ' =

    TD

    0

    D C

    0 1

    0 0 1

    J_L

    3000

    000

    Mesh

    frequency,

    Hz

    9000

    Figure

    4.Summary

    ofanalyticalacousticradiation

    models

    a

    radius,

    h

    =

    height,

    d=diameter).

    Idealcousticource

    modelsuc hs

    hemonopole

    pulsating

    sphere

    of

    radius

    a)an d

    the

    dipole

    (acoustic

    doublet

    tw osimple sources

    of

    equal

    trength,

    eparatedy

    distance

    a,

    vibrating

    at

    th e

    am e

    frequency

    bu t

    180

    ou t

    ofphase

    with

    each

    other)

    yield

    fast

    estimations

    of

    the

    housingradiation

    efficiency,

    ut

    the

    utility

    ofthesemodelsis

    difficultto

    justify

    on

    th ebasis

    of

    an y

    apparenthousing

    geometry.An

    equivalent

    (same massand estimated

    modaldensity as

    gearbox

    housing)

    plate

    model

    that

    relieson

    an

    approximation

    of

    th e

    modal

    densityof

    the

    housing

    ppears

    o

    bebetter

    estimator.U nfortunately,

    he

    modal

    densities

    of

    transmissionhousings

    m ayno tbeknown.)An

    equivalent

    cylindermodelbased

    on

    he

    eometryof

    th ehousing,

    where

    plate

    thicknesses

    h

    are

    equal

    an dcylinder

    diameter

    d

    equals

    the

    length

    of

    th e

    gearbox

    housing,

    may

    also

    be

    a

    good

    estimator

    (Guyader,1994).Figure

    4

    compares

    some of

    the

    better

    modelsstudied, along

    with

    th e

    experimental

    radiation

    efficiency

    values.Obviously,

    none

    ofthese

    models

    capture the

    variation

    that

    is

    presentin

    th e

    experimentalradiation

    efficiency

    curves.

    DYNAMIC

    AND

    ACOUST IC MODELSOF THE TOP PLATE

    Thetestgearbox

    is

    arectangularhousingmadefrom

    steel

    plates

    weldedtogether

    an d

    a

    top

    plate

    bolted

    on .

    F or

    a simple

    analysis,

    afinite

    elementmethod(FEM)modelwa s

    generatedfo r

    only

    theto p

    plate.

    Th e

    to p

    plate

    s86

    y62

    y.3 5

    mm .

    Shell

    elements

    were

    used

    o

    generatemodel

    with20

    lementsnd43

    odes.

    The

    boundary

    conditions

    of

    the

    plate

    were

    modeled

    so

    that

    the

    nodes

    at

    the

    four

    corners

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    5/7

    ha d

    al l

    degrees

    of

    freedom

    se t

    tozero (clamped

    condition),an d

    th e

    nodes

    alongthe

    dgeslternated

    between

    being

    ompletelyfree

    ndbeing

    clamped.

    Thisscheme

    simulated

    th eboltedconnection

    betweenthe

    top

    plate

    and th e

    top

    flange

    of

    th e

    housing,

    which

    is

    depictedin Fig.

    5. With

    thismodel,

    thefirstfournatural

    frequencies

    were

    determined.

    They

    are

    shownin

    Table

    Ialong

    with

    th e

    previous

    experimental

    measurements

    (Oswald

    et

    al

    1992).

    The

    modal

    index

    is

    the

    number

    of

    antinodes

    along

    th e

    widthan dlength

    of

    the

    plate.The

    discrepancybetween

    the

    F EM an d

    measured

    results

    is

    lessthan

    9percent.

    Table

    I.NaturalFrequenciesof

    th e

    Gearbox

    Top

    Plate

    Modal

    Frequency,

    H z

    index

    Predicted

    Measured

    3

    Error,

    percent

    (1.1)

    50 8

    511

    0.6

    (1.2)

    89 8

    97 5

    8.6

    (2,1)

    1175

    1273

    83

    (2,2)

    1530

    1631

    6.6

    a

    Oswaldetal.

    1992) .

    Th e

    F EM

    an d

    measured

    mode

    shapes

    (not shown)

    were

    also

    similar.

    Thisindicates

    that

    th emodelreasonablysimulatesthe

    response

    of

    the

    gearbox

    to p

    inthe

    frequency

    rangestudied.U sing

    this

    platemodel,we

    applied

    three

    rbitrary

    loading

    onditions

    o

    conductforced

    response

    an d

    acoustic

    radiation

    studies.

    These

    loadingconditionswere

    no tmeant

    to

    represent

    actual

    loadsseen

    by

    the

    test

    gearbox; rather, they

    were

    meant

    to

    bea

    starting

    pointfo r

    comparing

    th eeffects

    of

    different

    loads

    on

    the

    acoustic

    efficiency

    of

    the

    platean dth e

    housing.

    The differentloads were

    (i)a-Nforce

    normal

    toth e

    plate,

    pplied

    at

    a

    point

    onth e

    edge

    as

    shown

    inFig.6(a);

    (ii)

    a1-N-mmomentabout

    the

    y-axis

    ofFig.

    6(b),

    applied

    at

    thesame

    node

    as

    fo r

    case

    (I);

    an d

    (iii) several

    1-N

    forces

    normal

    to

    th e

    plate

    an d

    equal

    in

    phase,

    applied

    along

    th e

    plate

    edgeat

    the

    free

    nodes

    as

    shownin

    Fig.6(c).

    For

    a

    linear

    system,

    th e

    predicted

    radiation

    efficiency

    s

    not

    affectedby

    he

    magnitude

    ofth epplied

    orce.To

    simulate

    the

    rangeof

    speeds

    in

    the

    experiment,

    the

    loads

    wereapplied

    at

    frequencies

    of

    400

    to

    2900

    H z

    in

    steps

    of

    10 0

    H z.

    Clamped

    nodes

    nodes

    Figure

    5.Plate

    used

    to

    model

    housing.

    Cornernodesand

    every

    other

    edge

    node

    clamped;otheredgenodesfree.

    Figure

    6.Loadcases, a)

    Case i) ,point

    load

    appliedat

    free

    edgenode,

    b)Case

    ii),point

    moment

    applied

    at

    free

    edge

    node,

    c)

    Case

    iii),point

    loads

    applied

    at

    eachfree

    edge

    node.

    The

    forced

    vibration

    responsepredicted

    by

    th e

    F EM

    model

    was

    used

    as

    th e

    input

    to a

    boundary

    element

    method

    ( B E M)

    model.

    Th e

    B EM

    modelcalculated

    he

    acoustic

    esponse

    of

    the

    plate,

    ncluding

    he

    radiation

    efficiency.

    Figure

    7showsth eradiation

    efficiencies

    predicted

    for

    th e

    hree

    loading

    cases

    y

    he

    combinedBEM/FEM

    model.

    An

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    6/7

    Case (i),

    point

    load

    - A -

    Case

    (ii),

    pointmoment

    case

    (iii),

    severa lpoint

    loads

    Exper imenta l ,

    st

    harmonic

    1000

    2000

    3000

    Gearmesh

    frequency,H z

    Figure

    7.Effect

    of

    differentloadings

    of

    Fig.

    6

    on

    predictedradiationefficiencyof

    abaffledplate.

    experimental

    alue

    based

    n

    hest

    harmonic)

    s

    lsohown

    or

    comparison.The

    resultsin

    Fig.

    ndicatethat

    the

    loadingcondition

    strongly

    influences

    th epredicted

    acousticresponse,

    especiallyatlower

    frequencies.

    The

    single

    normal

    force

    (case

    (i))seems

    to

    bestreproduce

    th e

    variation

    in

    radiation

    efficiency

    displayed

    in

    the

    experimental

    results.

    Th e

    peaks

    seenincase

    (i)at

    500,

    900,

    an d

    1500H zcorrespond

    tothe

    (1,1),

    (1,2),

    and (2,2)modes

    ofTable

    I,which

    indicatesthat

    these

    modes

    arefairly

    efficient

    radiators.These

    peaks

    arealso

    seen

    in

    the

    predicted

    radiationefficiency,although

    at

    generallylowervalues.

    SUMMARYAND

    CONCLUS IONS

    Acousticintensity

    and vibration measurementswereperformedon

    a

    simple

    gearbox

    made

    from

    welded steel

    plates.

    Th e

    radiationefficiency

    fo r

    the

    housing

    wa scomputed

    from

    the

    intensityan d

    vibration

    data.

    This

    was

    ompared

    with

    the

    ntensity

    predicted

    by

    ideal

    coustic

    models.

    Finally,

    a

    combined finiteelement/boundaryelementmodelw asusedto

    predict

    th e

    radiation

    fficiency

    of

    th e

    to p

    plate

    of

    th e

    housing.

    The

    following

    conclusions

    weredrawn:

    1.

    A

    finite

    element

    modelca n

    simulate

    th e

    vibration

    modesof

    a

    structureuc hs

    ge rbox

    op .

    f

    th egear

    dynamic

    excitations

    adequately

    simulated,

    th e

    model

    ca n

    predict

    the

    structuralresponse

    of

    the

    actual

    gearbox.

    2. A

    boundary

    element

    modelc an

    predict

    the

    acoustic

    response

    of

    a

    vibratingstructure

    if

    th e

    vibration

    characteristics

    are

    known.

    A combined

    finite

    element/boundary

    elementmodel

    ma y

    e

    used

    o

    predictth e

    operatingnoise

    characteristics.

    3.

    Idealacoustical

    models(such asa

    monopole,dipole,

    flat

    plate, or

    cylinder)

    dono tadequately

    simulate

    the

    modalvibrationbehavior

    ofa

    gearbox.

    These

    ideal

    models

    annot

    predict

    the

    variation

    in

    coustic

    response

    dueto

    vibration

    modes.

    Therefore,

    idealmodelspredictonly

    general

    trends.

    REFERENCES

    Beranek,L.L.,

    971,

    Noisean dVibrationControl,

    McGraw-Hill,

    Inc.,

    Ne w

    York.

    Cremer,

    L. ,

    Heckl,

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    Ungar ,

    E.E. ,

    973,

    tructure-Borne

    Sound,

    Berlin:Springer-Verlag.

    Fahy,

    .,

    985,SoundandStructural

    Vibration-Radiation,

    Transmission

    an d

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    Press

    Limited,

    Sa n

    Diego.

    Guyader,

    . -L. ,

    994,

    Methods

    o

    Reduce

    Computing

    Time

    in

    Structural

    AcousticsPredictions,

    Third

    InternationalCongresson Air-

    and

    Structure-borne

    Sound

    and

    Vibration,

    Montreal,

    pp .

    5-20.

    Heath,

    G. F . ,

    nd

    Bossler,R . B . ,Jr.,

    993,

    Advanced

    Rotorcraft

    Transmission(ART)ProgramFinal

    Report, NASACR-191057.

    Kato,M.,

    Inoue,

    K.,

    an d

    Shibata,

    K.,994,

    Evaluation

    of

    Sound

    Power

    Radiated

    yGearbox, nternational

    Gearing

    Conference,

    Newcastle

    U p o n Tyne.

    Lim,

    T.C,1989, VibrationTransmissionThrough

    Rolling

    Element

    Bearingsn

    Geared

    Systems, Ph.D.Dissertation,

    TheOhioState

    U niversity,

    Columbus,

    OH .

    Lim,

    T.C. ,ndSingh,R.,989,

    A

    ReviewofGear

    Housing

    Dynamics

    an dAcousticsLiterature,

    NASA

    CR-185148

    or AVSCOM

    Technical

    Memorandum

    89-C-009.

    Oswald,

    F . B . ,

    Seybert,

    A.F. ,

    W u,

    T.W.,

    ndAtherton,

    W.

    992,

    Comparison

    of

    Analysis

    and

    Experiment

    orGearbox

    Noise,

    Proceedings

    of

    th e

    International

    Power

    Transmission

    and

    Gearing

    Conference,

    Phoenix,pp .

    675-679.

    Sabot,

    J. ,an d

    Perret-Liaudet,J. ,1994, Computation

    of

    the

    Noise

    RadiatedbyaSimplifiedGearbox,

    International

    Gearing

    Conference,

    Newcastle

    upon

    Tyne.

    Seybert,

    A. F . ,

    W u,

    T.W.,

    W u,

    X.F. ,

    and

    Oswald,

    F.B.,

    991,

    Acoustical

    Analysis

    of

    Gear

    Housing

    Vibration, NASA

    TM-103691.

    Seybert,

    A. F . ,

    W u,T.W.,andW u,X . F . ,

    994,

    Experimental

    Validation

    of

    FiniteElementandBoundaryElementMethods

    or

    Prediction

    of

    Structural

    Vibrationan d

    Radiated

    Noise, NASA CR-4561.

    VanRoosmalen,A.N.J. ,

    1994,

    DesignToolsfo rLo w

    Noise

    Gear

    Transmissions, Ph.D.

    Dissertation,

    Eindhoven

    U niversity

    of

    Technology.

    Wallace,

    C.E. ,1972, Radiation

    Resistance

    of

    a

    Rectangular

    Panel,

    Journal

    of

    th e

    AcousticalSocietyofAmerica,

    vol.

    51 ,n o.

    3,pp.

    946-952.

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    7/7

    REPORT

    DOCUMENTATIONPAGE

    FormApproved

    OMBNo.

    0704-0188

    Public

    eport ing

    urden

    or

    thiscol lect ionfnformat ion

    s

    st imated

    to

    average our

    pe r

    response ,

    ncludingth etimefor

    reviewing

    ns t ruct ions ,earch ingxisting

    at a

    sources ,

    gather ing

    nd

    mainta in ingth edataeeded,

    nd

    complet ing

    an d

    ev iewingth ecol lect ionfnformat ion.en dcommen t segard ingthisburdens t imateoran y

    other

    aspecto f this

    col lec t ionfi n format ion,

    nc lud ingsuggestionsfor

    reducing

    thisurden,

    o

    Washington

    eadquar tersServices, i rectorateforInformat ionOperationsan d

    epor ts ,

    21 5

    Jefferson

    Davis ighway

    uite

    204,

    r l ington,A22202-4302,

    nd

    to

    th eOffice

    f

    Managemen t

    an d

    udge t,

    aperworkReduct ion roject0704-0188),Washington,

    C

    20503.

    1.

    GENCY

    USE

    ONLY

    Leave

    blank

    2.

    EPORTDA TE

    September1996

    REPORT TYPE

    ND

    D TES

    COVERED

    TechnicalMemorandum

    4.

    rTLE

    AND

    SUBTITLE

    AcousticRadiation

    Efficiency

    Models

    of

    aSimpleGearbox

    6.

    UTHOR S)

    Mark

    F .Jacobson,RajendraSingh,and

    Fred

    B .Oswald

    7.

    ERFORMINGORGANIZATIONNAME S)ANDADDRESS ES)

    NASA

    L e w i sResearchCenter

    C l e v e l a n d O h i o

    4135-3191

    and

    Vehicle

    Propulsion

    Directorate

    U . S .A r m y Research

    Laboratory

    C l e v e l a n d O h i o

    4135-3191

    9 .

    PONSORING/MONITORINGAGENCYNAME S)

    ANDADDRESS ES)

    NationalAeronauticsa n d S p a c e A d m i n is t ra t io n

    Washington,

    D . C .0546-0001

    and

    U . S .A r m y Research

    Laboratory

    Adelphi,

    Maryland

    0783-1145

    5. FUNDINGNUMBERS

    WU-505-62-36

    1L162211A47A

    8. PERFORMINGORGANIZATION

    REPORTNUMBER

    E-10264

    10 .

    PONSORING/MONITORING

    AGENCY

    REPORTNUMBER

    NASATM-107226

    ARL-TR-1111

    11 .

    UPPLEMENTARYNOTES

    Prepared fo rtheSeventhInternationalPowerTransmissionan dGearingConferencesponsoredbytheAmericanSocietyof

    MechanicalEngineers,Sa nDiego,California,October

    6-9,

    1996.Mark F .Jacobson,OhioStateU niversity,Columbus,Ohio

    43210,

    presently

    at

    Ford

    Motor

    Company,

    Dearborn,

    Michigan;

    Rajendra

    Singh,

    Ohio

    State

    U niversity,Columbus,Ohio

    43210;

    FredB .

    Oswald,

    NASA

    Lewis

    Research

    Center.

    Responsible

    person,

    FredB .

    Oswald,

    organization

    code

    2730,

    (216)

    433-3957.

    12a.

    ISTRIBUTION/AVAILABILITY

    STATEMENT

    l2b.

    DISTRIBUTIONCODE

    U nclassified-Unlimited

    Subject

    Category

    7

    This

    publication

    is

    available

    from

    the

    NASA

    Center

    for

    AeroSpace

    Information,

    (301)

    621-0390.

    1 3 .

    B S T R A C T M aximum 200 words)

    Acousticintensitymeasurementswere

    conducted

    onasimple

    spur

    gear

    transmission

    in

    a weldedsteelhousing.

    The

    radiationefficiencyof

    th e

    housing

    was

    computed from

    th e

    intensity

    data

    fo rth efirstthreeharmonicsof

    meshfre-

    quency.Finiteelementan d

    boundary

    elementmethods

    ( F E M / B E M )

    wereused jointlytomodel

    acoustics

    an ddynamics

    of

    th e

    to p

    plateof

    th e

    housing.F or

    a

    simply

    supported

    elastic

    plate,reasonableagreementwas

    achieved

    between

    experimentalradiation

    efficiencies

    and thosepredictedwithF E M / B E M .However,predictionsofth ehousingcharac-

    teristics

    wereonly

    partially

    successful.Foursimple

    analytical

    models

    were

    examined

    to judgetheirability

    to

    predict

    th e

    radiation

    efficiency.

    These

    models

    do

    notsimulateth e

    modal

    characteristicsof

    agearbox;thereforetheirpredic-

    tions

    yield

    only

    general

    trends.

    Discrepancies

    are

    believed

    to

    be

    related

    to

    inaccuratemodelingof

    th e

    excitationof

    th e

    structure

    aswellas

    to

    interactions

    betweenmodesofvibration.

    14 .

    UBJECTTERMS

    Acoustic

    intensity;

    Gears;

    Gearbox;Radiationefficiency

    17 .

    ECURITY

    CLASSIFICATION

    OF

    REPORT

    U nclassified

    18 .

    ECURITYCLASSIFICATION

    OFTHISPAGE

    U nclassified

    19 .ECURITY

    CLASSIF ICAT ION

    OF

    ABSTRACT

    U nclassified

    15 .

    NUMBER

    OF

    PAGES

    07

    16 . PRICECODE

    A02

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    ABSTRACT

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